CN108306156A - The good power switch cabinet signal plug assembly of versatility - Google Patents

The good power switch cabinet signal plug assembly of versatility Download PDF

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Publication number
CN108306156A
CN108306156A CN201710118616.2A CN201710118616A CN108306156A CN 108306156 A CN108306156 A CN 108306156A CN 201710118616 A CN201710118616 A CN 201710118616A CN 108306156 A CN108306156 A CN 108306156A
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CN
China
Prior art keywords
groove
fixed
socket
plug
power switch
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Pending
Application number
CN201710118616.2A
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Chinese (zh)
Inventor
宗传帅
王思城
许加凯
栾国军
梁琨
田力
王静
梁晶
刘振光
刘西红
张桂林
张耀东
郭玲
康健
陈永林
赵凯
李梵
李明明
王明林
董旭
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Weifang Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
Weifang Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Application filed by Weifang Power Supply Co of State Grid Shandong Electric Power Co Ltd, State Grid Corp of China SGCC filed Critical Weifang Power Supply Co of State Grid Shandong Electric Power Co Ltd
Priority to CN201710118616.2A priority Critical patent/CN108306156A/en
Publication of CN108306156A publication Critical patent/CN108306156A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/30Cabinet-type casings; Parts thereof or accessories therefor

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本发明公开了一种通用性好的电力开关柜信号插接装置,包括插头、插座;插头与插座插装配合,插头包括上壳体、插针、上锁紧机构,上壳体端面上设有第一槽、第三槽,插针固接在第一槽内,上壳体的侧面上设有与第三槽相通的第二槽,上锁紧机构的弹性段固接于第二槽底面,上锁紧机构的锁紧段与第二槽滑动配合,插座包括下壳体、插套、固定柱,固定柱固接在底座壳体上且与第三槽滑动配合,固定柱与上锁紧机构的锁紧段卡紧配合,下壳体上设有与插针对应的第四槽,插套固接在第四槽内且与插针滑动压紧配合。综上所述,本发明种安装、拆卸方便,稳定性强,可将不同方式接线的开关柜继电保护装置统一标准,从而达到省时省力、方便快捷的效果。

The invention discloses a signal plug-in device for a power switch cabinet with good versatility, which includes a plug and a socket; There are a first slot and a third slot, the pin is fixed in the first slot, the side of the upper housing is provided with a second slot communicating with the third slot, and the elastic section of the upper locking mechanism is fixed in the second slot On the bottom surface, the locking section of the upper locking mechanism is slidably matched with the second groove. The socket includes a lower shell, a socket, and a fixed post. The locking section of the locking mechanism is clamped and fitted, and the lower housing is provided with a fourth groove corresponding to the pin, and the socket is fixedly connected in the fourth groove and slides and presses with the pin. To sum up, the present invention is easy to install and disassemble, has strong stability, and can standardize the relay protection devices of switch cabinets with different wiring methods, thereby achieving the effect of saving time, labor, and convenience.

Description

通用性好的电力开关柜信号插接装置Good versatility power switch cabinet signal plug-in device

技术领域technical field

本发明涉及电气领域,尤其涉及一种通用性好的电力开关柜信号插接装置。The invention relates to the electrical field, in particular to a signal plug-in device for a power switch cabinet with good versatility.

背景技术Background technique

目前,开关柜继电保护装置更换工作已经常态化开展。但是,十几年的产品跨度,即使用原来的同一厂家产品也无法保证产品的端子接线的一致性,不同厂家产品接线更是完全不一致,从而,造成设备轮换时需要重新更换新的二次线,这些工作不仅工作量巨大,二次线重接造成二次回路可靠性下降,需要重新传动等巨大工作量,传统的继电保护装置更换工程每次都需要多个步骤流程,工作量大,耗时长,且工作要求精度高。如继电保护设备与端子排间配线出现错配,接触不良,空配等错误时只能在后期调试时发现配线问题,有很大的安全隐患。现有的接口插接不方便,接插后稳定性差,特别是在变电站等高电压环境中,接插不牢固会影响继电保护装置的性能,从而造成经济损失,甚至不可挽回的用电灾害。At present, the replacement of relay protection devices in switch cabinets has been carried out on a regular basis. However, with a product span of more than ten years, even if the original products of the same manufacturer are used, the consistency of the terminal wiring of the product cannot be guaranteed. , these tasks are not only a huge workload, but the reliability of the secondary circuit is reduced due to the reconnection of the secondary line, and a huge workload such as re-transmission is required. The traditional relay protection device replacement project requires multiple steps every time, and the workload is large. It is time consuming and the work requires high precision. For example, if the wiring between the relay protection equipment and the terminal block is mismatched, poor contact, or empty, the wiring problem can only be found in the later stage of debugging, which has a great potential safety hazard. The existing interface is inconvenient to connect, and the stability after plugging is poor, especially in a high-voltage environment such as a substation, if the plugging is not firm, it will affect the performance of the relay protection device, resulting in economic losses and even irreparable power consumption disasters .

发明内容Contents of the invention

本发明提供一种安装、拆卸方便,稳定性强的通用接口,可将不同方式接线的开关柜继电保护装置统一标准,从而达到省时省力的效果。The invention provides a universal interface with convenient installation and disassembly and strong stability, which can unify the relay protection devices of switch cabinets connected in different ways, thereby achieving the effect of saving time and labor.

为解决上述问题,本通用性好的电力开关柜信号插接装置,包括插装配合的插头和插座,其结构特点为:插头与插座插装配合,插头包括上壳体、插针、上锁紧机构,上壳体端面上设有第一槽、第三槽,插针固接在第一槽内,上壳体的侧面上设有与第三槽相通的第二槽,上锁紧机构的弹性段固接于第二槽底面,上锁紧机构的锁紧段与第二槽滑动配合,插座包括下壳体、插套、固定柱,固定柱固接在底座壳体上且与第三槽滑动配合,固定柱与上锁紧机构的锁紧段卡紧配合,下壳体上设有与插针对应的第四槽,插套固接在第四槽内且与插针滑动压紧配合;所述插针包括铜柱,铜柱下端固设有等径设置的半球状球冠;所述插套包括环设在第四槽内的若干铜弹片,铜弹片从第四槽外端到内端成波浪形弯曲设置,铜弹片内外端弹性固设夹持在第四槽的内端口和外端口之间,铜弹片中段向第四槽轴心线圆滑弯曲设置。In order to solve the above-mentioned problems, the signal plug-in device of the power switch cabinet with good versatility includes a plug and a socket for plug-in matching. There is a first groove and a third groove on the end surface of the upper casing, and the pin is fixedly connected in the first groove, and a second groove connected with the third groove is arranged on the side of the upper casing, and the upper locking mechanism The elastic section of the upper locking mechanism is fixedly connected to the bottom surface of the second groove, and the locking section of the upper locking mechanism is slidably matched with the second groove. The socket includes a lower shell, a socket, and a fixing post. The three slots are sliding fit, the fixed column is clamped with the locking section of the upper locking mechanism, and the lower housing is provided with a fourth slot corresponding to the pin. Tight fit; the pin includes a copper column, and the lower end of the copper column is fixed with a hemispherical spherical crown with an equal diameter; the socket includes a number of copper shrapnel rings arranged in the fourth groove, and the copper shrapnel is from the outside of the fourth groove. The end to the inner end is bent in a wave shape, the inner and outer ends of the copper shrapnel are elastically fixed and clamped between the inner port and the outer port of the fourth slot, and the middle section of the copper shrapnel is smoothly bent toward the axis line of the fourth slot.

本发明插头部分与继电保护装置通过线路连接,在插头部分中,电线进入第一槽内与插针连接,插座部分与电气设备通过线路连接,电线进入第四槽内与插套连接,插头与插座相对应并且是插装配合,这时插头上的插针与插座上的插套是压紧配合,从而实现电路的导通,需更换的继电保护装置时只需要将插头部分以及与插座统一的接线方式提供给厂家即可,在插头与插座完全插装配合时,插座上的固定柱完全进入到插头上的第三槽内,被与第三槽垂直相通的第二槽内的上锁紧机构卡紧,从而保证插头、插座插装配合的稳定性,拆分插头插座时,只需要按住上锁紧机构上的上压板,上压板推动第一滑块,卡块从固定柱上的卡槽中脱离,从而实现插头与插座之间的解锁,便可轻松拔出插头。The plug part of the present invention is connected with the relay protection device through a line. In the plug part, the wire enters the first groove to be connected with the pin, the socket part is connected with the electrical equipment through the line, and the wire enters the fourth groove to be connected with the socket. It corresponds to the socket and is plugged in. At this time, the pins on the plug and the sleeve on the socket are press fit, so as to realize the conduction of the circuit. When the relay protection device needs to be replaced, only the plug part and the The unified wiring method of the socket can be provided to the manufacturer. When the plug and the socket are fully inserted and mated, the fixing column on the socket completely enters the third slot on the plug, and is inserted into the second slot vertically connected with the third slot. The upper locking mechanism is clamped to ensure the stability of the plug and socket fit. When disassembling the plug and socket, you only need to press the upper pressing plate on the upper locking mechanism, and the upper pressing plate pushes the first slider. Disengage from the card slot on the post, so as to realize the unlocking between the plug and the socket, and the plug can be easily pulled out.

在本专利中,所述插针包括铜柱,铜柱横截面为圆形,这样可以保证铜柱在插装插套时外周受力均匀性,有助于顺畅拔插。所述插套包括环设在第四槽内的若干铜弹片,铜弹片为沿第四槽轴向延伸设置的长条状薄片,因此可以在第四槽内设置多片铜弹片,有助于提高铜弹片和铜柱的接触数量及接触面积,也即有助于提高接触导电的可靠性。在本专利中,铜弹片从第四槽外端到内端,也即沿其长度方向呈波浪形弯曲设置。这样,每片铜弹片都会形成若干向第四槽轴心线圆滑靠近的“弧部”,显然,弯曲的“弧部”具有一定的弹性。这样设置的好处是,当铜柱插入第四槽时,将会与各个铜弹片的“弧部”弹性挤压在一起,不但接触点较多,而且接触可靠性也非常高,因此两者电连接非常可靠,也即插针和插套的插装非常可靠。在本专利中,铜弹片内外端弹性夹持在第四槽的内端口和外端口之间,铜弹片中段向第四槽轴心线圆滑弯曲设置。也就是说,每片铜弹片都呈现中部圆滑靠近第四槽轴心线而两端逐渐远离第四槽轴心线的“C”形。显然,“C”形铜弹片在整体上具有一定的弹性。当铜柱插入插套时,“C”形铜弹片会在第四槽两端口的支撑下对铜柱施加弹性压紧力,也即进一步增强了插装连接的可靠性。综上所述,本专利的插针和插套具有两套弹性压紧作用,即“C”形铜弹片的整体弹性和“弧部”的局部弹性,有效保证了插针和插套插装配合的可靠性和电连接的可靠性。在本插针中,铜柱下端固设有等径设置的半球状球冠,主要作用是减小插装插套时的阻力和引导铜柱前进的作用,提高了插装时的顺畅性,提高了插装效率和成功率。In this patent, the pins include copper pillars with a circular cross-section, which can ensure uniform force on the periphery of the copper pillars when they are inserted into the socket, and facilitate smooth insertion and insertion. The socket includes a number of copper shrapnel rings arranged in the fourth groove. The copper shrapnel is a strip-shaped sheet extending axially along the fourth groove. Therefore, a plurality of copper shrapnel can be arranged in the fourth groove, which is conducive to Increasing the contact quantity and contact area between the copper shrapnel and the copper pillar helps to improve the reliability of contact conduction. In this patent, the copper shrapnel is bent from the outer end to the inner end of the fourth groove, that is, along its length direction in a wave shape. In this way, each piece of copper shrapnel will form a number of "arcs" that approach smoothly to the axis of the fourth groove. Obviously, the curved "arcs" have a certain degree of elasticity. The advantage of this setting is that when the copper column is inserted into the fourth slot, it will be elastically squeezed together with the "arc" of each copper shrapnel. Not only are there more contact points, but also the contact reliability is very high. The connection is very reliable, that is to say the insertion of the pins and sockets is very reliable. In this patent, the inner and outer ends of the copper shrapnel are elastically clamped between the inner port and the outer port of the fourth groove, and the middle section of the copper shrapnel is smoothly bent toward the axis line of the fourth groove. That is to say, each piece of copper shrapnel presents a "C" shape in which the middle is smooth and close to the axis line of the fourth groove, and the two ends gradually move away from the axis line of the fourth groove. Obviously, the "C" shaped copper shrapnel has a certain degree of elasticity as a whole. When the copper column is inserted into the socket, the "C"-shaped copper shrapnel will exert elastic compression force on the copper column under the support of the two ports of the fourth slot, which further enhances the reliability of the plug-in connection. To sum up, the pins and sleeves of this patent have two sets of elastic compression effects, that is, the overall elasticity of the "C"-shaped copper shrapnel and the local elasticity of the "arc", which effectively ensures the insertion of the pins and sleeves. Reliability of fit and reliability of electrical connection. In this contact pin, the lower end of the copper column is fixed with a hemispherical spherical crown with an equal diameter. The main function is to reduce the resistance when inserting the socket and guide the advancement of the copper column, which improves the smoothness of the insertion. The insertion efficiency and success rate are improved.

作为改进,所述上锁紧机构包括上压板、第一滑块、第一弹簧,所述锁紧段为第一滑块,所述弹性段为第一弹簧,第一压块与第一弹簧通过第一滑块固接在一起。As an improvement, the upper locking mechanism includes an upper pressing plate, a first slider, and a first spring, the locking section is the first slider, the elastic section is the first spring, the first pressing block and the first spring are fixedly connected together by the first slider.

第一弹簧的一端固接在第二槽的底面,另一端固接在第一滑块的一个端面上,第一滑块的另一个端面与上压板固接,使用过程中,按压上压板即可实现上锁紧机构在第二槽内的滑动。One end of the first spring is affixed to the bottom surface of the second groove, the other end is affixed to one end surface of the first slider, and the other end surface of the first slider is affixed to the upper pressing plate. During use, press the upper pressing plate. The sliding of the upper locking mechanism in the second groove can be realized.

作为改进,所述第一滑块上设有卡块,所述固定柱侧面上设有与卡块卡紧配合的卡槽。As an improvement, a clamping block is provided on the first slider, and a clamping groove for clamping engagement with the clamping block is provided on the side of the fixing column.

在插座与插头完全插装配合时,固定柱上的卡槽位于第二槽与第三槽的交接处,上锁紧机构上的卡块随着上锁紧机构的滑动进入卡槽内,由于第一弹簧的弹力作用,从而卡紧固定柱。When the socket and the plug are fully mated, the card slot on the fixed column is located at the junction of the second slot and the third slot, and the block on the upper locking mechanism enters the slot along with the sliding of the upper locking mechanism. The elastic force of the first spring acts to clamp the fixing post.

作为改进,所述固定柱为多个且分两排固设在下壳体端面上,左排固定柱的间距与右排固定柱的间距不同。As an improvement, there are multiple fixing posts fixed on the end surface of the lower housing in two rows, and the spacing of the left row of fixing posts is different from that of the right row of fixing posts.

在本专利中,固定柱至少有三个作用,一个作用是在上壳体和下壳体插装配合时起导向作用,使两者能够快速装配,提高工作效率。第二个作用是通过卡块和卡槽将上壳体和下壳体固定锁紧在一起,实现上壳体和下壳体的快速锁紧及解锁,操作更方便。设导轨延伸的方向为左右方向,那么固设在下壳体上的两排固定柱就可以称之为左排固定柱和右排固定柱。在本专利中,左排固定柱中固定柱的间距与右排固定柱中固定柱的间距不同,即为非中心对称。因此,固定柱的第三个作用就是,使得插头与插座之间只有唯一的一个对应方向插装配合,避免了插头前后颠倒从而导致插错的可能,避免了因接错线路导致短路或烧毁机器的事故,具有提高工作效率和提高工作安全性的作用。In this patent, the fixing column has at least three functions. One function is to play a guiding role when the upper casing and the lower casing are plugged and fitted, so that the two can be quickly assembled and the work efficiency is improved. The second function is to fix and lock the upper housing and the lower housing together through the clamping block and the locking groove, so as to realize fast locking and unlocking of the upper housing and the lower housing, and the operation is more convenient. Assuming that the direction in which the guide rail extends is the left and right direction, then the two rows of fixing columns fixed on the lower housing can be called the left row of fixing columns and the right row of fixing columns. In this patent, the spacing of the fixed columns in the left row of fixed columns is different from the spacing of the fixed columns in the right row of fixed columns, that is, non-centrosymmetric. Therefore, the third function of the fixing column is to make the plug and the socket fit in only one corresponding direction, avoiding the possibility of wrong insertion caused by the plug being reversed, and avoiding the short circuit or burning of the machine due to wrong wiring It has the effect of improving work efficiency and improving work safety.

作为改进,所述上壳体、下壳体分别设有与第一槽、第四槽相通的螺纹孔,螺纹孔内设有与之相配合的螺钉。As an improvement, the upper casing and the lower casing are respectively provided with threaded holes communicating with the first groove and the fourth groove, and screws matched therewith are provided in the threaded holes.

电线连接到插针、插套时,螺钉通过与第一槽或第四槽相通的螺纹孔进入第一槽或第四槽内,进而压紧电线。When the wires are connected to the pins and sockets, the screws enter the first or fourth slots through the threaded holes communicating with the first or fourth slots, thereby compressing the wires.

作为改进,所述导轨为双凹槽导轨,导轨的底面设有螺纹孔。As an improvement, the guide rail is a double-groove guide rail, and the bottom surface of the guide rail is provided with threaded holes.

双凹槽导轨为两个导轨通过一底板水平固接在一起,与之相对应的第一压块、第二压块同样是两组,这样增大了安装的稳定行,导轨通过底面的螺纹孔以及与之相配合的螺钉连接到开关柜的柜面上。The double-groove guide rail is two guide rails fixed together horizontally through a base plate, and the corresponding first and second press blocks are also two groups, which increases the stability of the installation, and the guide rail passes through the thread on the bottom surface. The holes and the matching screws are connected to the cabinet surface of the switch cabinet.

作为改进,上壳体上设有固接在上壳体端面上的顺线板。As an improvement, the upper casing is provided with a straight line plate fixed on the end surface of the upper casing.

接插完的线缆组通过扎带等捆扎在顺线板上,既美观有稳定可靠。The cable group after plugging is bundled on the wiring board with cable ties, which is both beautiful and stable.

作为改进,固定柱的上端为尖状。As an improvement, the upper end of the fixing column is pointed.

固定柱的上端设为尖状更方便插入到第三槽中。The upper end of the fixing column is set as a pointed shape, which is more convenient to be inserted into the third groove.

综上所述本发明种安装、拆卸方便,稳定性强,可将不同方式接线的开关柜继电保护装置统一标准,从而达到省时省力、方便快捷的效果。To sum up, the present invention is easy to install and disassemble, and has strong stability. It can unify the relay protection devices of switch cabinets with different wiring methods, so as to save time, labor, and convenience.

下面附图做进一步说明,The following figures illustrate further,

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的插头结构示意图;Fig. 2 is a schematic diagram of the plug structure of the present invention;

图3为本发明的插座结构示意图;Fig. 3 is a schematic diagram of the socket structure of the present invention;

图4为本发明的整体剖视图;Figure 4 is an overall sectional view of the present invention;

图5为上锁紧机构和下锁紧机构的对比图;Fig. 5 is a comparison diagram of an upper locking mechanism and a lower locking mechanism;

图6为插针和插套的装配结构示意图;Figure 6 is a schematic diagram of the assembly structure of the pin and socket;

图7为插针和插套插装后的状态图。Fig. 7 is a state diagram after the pin and the sleeve are inserted.

具体实施方式Detailed ways

如图所示,该通用性好的电力开关柜信号插接装置包括插头1、插座2;插头1与插座2插装配合,插头1包括上壳体3、插针4、上锁紧机构5,上壳体3端面上设有第一槽6、第三槽8,插针4固接在第一槽6内,上壳体3的侧面上设有与第三槽8相通的第二槽7,上锁紧机构5的弹性段固接于第二槽7底面,上锁紧机构5的锁紧段与第二槽7滑动配合,插座2包括下壳体9、插套10、固定柱11,固定柱11固接在底座壳体上且与第三槽8滑动配合,固定柱11与上锁紧机构5的锁紧段卡紧配合,下壳体9上设有与插针4对应的第四槽12,插套10固接在第四槽12内且与插针4滑动压紧配合。As shown in the figure, the signal plug-in device of the power switch cabinet with good versatility includes a plug 1 and a socket 2; , the end surface of the upper casing 3 is provided with a first groove 6 and a third groove 8, the pin 4 is fixedly connected in the first groove 6, and the side surface of the upper casing 3 is provided with a second groove communicating with the third groove 8 7. The elastic section of the upper locking mechanism 5 is fixedly connected to the bottom surface of the second groove 7, and the locking section of the upper locking mechanism 5 is slidably matched with the second groove 7. The socket 2 includes a lower shell 9, a socket 10, and a fixing column 11. The fixed column 11 is fixedly connected to the base shell and is slidingly fitted with the third groove 8. The fixed column 11 is clamped and fitted with the locking section of the upper locking mechanism 5. The lower housing 9 is provided with a corresponding pin 4 The fourth slot 12, the sleeve 10 is fixed in the fourth slot 12 and is slidingly and press-fitted with the pin 4.

本发明插头1部分与继电保护装置通过线路连接,在插头1部分中,电线进入第一槽6内与插针4连接,插座2部分与电气设备通过线路连接,电线进入第四槽12内与插套10连接,插头1与插座2相对应并且是插装配合,这时插头1上的插针4与插座2上的插套10是压紧配合,从而实现电路的导通,需更换的继电保护装置时只需要将插头1部分以及与插座2统一的接线方式提供给厂家即可,在插头1与插座2完全插装配合时,插座2上的固定柱11完全进入到插头1上的第三槽8内,被与第三槽8垂直相通的第二槽7内的上锁紧机构5卡紧,从而保证插头1、插座2插装配合的稳定性,拆分插头1插座2时,只需要按住上锁紧机构5上的上压板16,上压板16推动第一滑块17,卡块19从固定柱11上的卡槽20中脱离,从而实现插头1与插座2之间的解锁,便可轻松拔出插头1。Part 1 of the plug of the present invention is connected to the relay protection device through a line. In the part 1 of the plug, the wire enters the first groove 6 to connect with the pin 4. The part 2 of the socket is connected to the electrical equipment through the line, and the wire enters the fourth groove 12. Connected with the socket 10, the plug 1 corresponds to the socket 2 and is plugged in. At this time, the pin 4 on the plug 1 and the socket 10 on the socket 2 are press fit, so as to realize the conduction of the circuit and need to be replaced For the relay protection device, it is only necessary to provide the manufacturer with the plug 1 part and the unified wiring method with the socket 2. When the plug 1 and the socket 2 are fully inserted and mated, the fixing column 11 on the socket 2 is completely inserted into the plug 1. In the third groove 8 on the top, it is clamped by the upper locking mechanism 5 in the second groove 7 vertically connected with the third groove 8, so as to ensure the stability of plugging and matching of the plug 1 and the socket 2, and disassemble the plug 1 socket 2, you only need to press the upper pressing plate 16 on the upper locking mechanism 5, the upper pressing plate 16 pushes the first slider 17, and the locking block 19 is disengaged from the locking groove 20 on the fixing column 11, thereby realizing the connection between the plug 1 and the socket 2. The plug 1 can be pulled out easily.

在本专利中,所述插针包括铜柱01,铜柱横截面为圆形,这样可以保证铜柱在插装插套时外周受力均匀性,有助于顺畅拔插。所述插套包括环设在第四槽内的若干铜弹片,铜弹片为沿第四槽轴向延伸设置的长条状薄片,因此可以在第四槽内设置多片铜弹片05,有助于提高铜弹片和铜柱的接触数量及接触面积,也即有助于提高接触导电的可靠性。在本专利中,铜弹片从第四槽外端到内端,也即沿其长度方向呈波浪形弯曲设置。这样,每片铜弹片都会形成若干向第四槽轴心线圆滑靠近的“弧部”03,显然,弯曲的“弧部”具有一定的弹性。这样设置的好处是,当铜柱插入第四槽时,将会与各个铜弹片的“弧部”弹性挤压在一起,不但接触点较多,而且接触可靠性也非常高,因此两者电连接非常可靠,也即插针和插套的插装非常可靠。在本专利中,铜弹片内外端弹性夹持在第四槽的内端口和外端口之间,铜弹片中段向第四槽轴心线圆滑弯曲设置。也就是说,每片铜弹片都呈现中部圆滑靠近第四槽轴心线而两端逐渐远离第四槽轴心线的“C”形。显然,“C”形铜弹片在整体上具有一定的弹性。当铜柱插入插套时,“C”形铜弹片会在第四槽两端口的支撑下对铜柱施加弹性压紧力,也即进一步增强了插装连接的可靠性。综上所述,本专利的插针和插套具有两套弹性压紧作用,即“C”形铜弹片的整体弹性和“弧部”的局部弹性,有效保证了插针和插套插装配合的可靠性和电连接的可靠性。在本插针中,铜柱下端固设有等径设置的半球状球冠02,主要作用是减小插装插套时的阻力和引导铜柱前进的作用,提高了插装时的顺畅性,提高了插装效率和成功率。In this patent, the pins include copper pillars 01, the cross-section of which is circular, which can ensure the uniformity of force on the periphery of the copper pillars when they are inserted into the sockets, and facilitate smooth insertion and removal. The socket includes a number of copper shrapnel rings arranged in the fourth groove. The copper shrapnel is a strip-shaped sheet extending axially along the fourth groove. Therefore, a plurality of copper shrapnel 05 can be arranged in the fourth groove, which is helpful It is used to increase the contact quantity and contact area between the copper shrapnel and the copper pillar, that is, it helps to improve the reliability of contact conduction. In this patent, the copper shrapnel is bent from the outer end to the inner end of the fourth groove, that is, along its length direction in a wave shape. In this way, each piece of copper shrapnel will form a number of "arc parts" 03 smoothly approaching the axis line of the fourth groove. Obviously, the curved "arc parts" have certain elasticity. The advantage of this setting is that when the copper column is inserted into the fourth slot, it will be elastically squeezed together with the "arc" of each copper shrapnel. Not only are there more contact points, but also the contact reliability is very high. The connection is very reliable, that is to say the insertion of the pins and sockets is very reliable. In this patent, the inner and outer ends of the copper shrapnel are elastically clamped between the inner port and the outer port of the fourth groove, and the middle section of the copper shrapnel is smoothly bent toward the axis line of the fourth groove. That is to say, each piece of copper shrapnel presents a "C" shape in which the middle is smooth and close to the axis line of the fourth groove, and the two ends gradually move away from the axis line of the fourth groove. Obviously, the "C" shaped copper shrapnel has a certain degree of elasticity as a whole. When the copper column is inserted into the socket, the "C"-shaped copper shrapnel will exert elastic compression force on the copper column under the support of the two ports of the fourth slot, which further enhances the reliability of the plug-in connection. To sum up, the pins and sockets of this patent have two sets of elastic compression effects, namely the overall elasticity of the "C"-shaped copper shrapnel and the local elasticity of the "arc", which effectively ensures the insertion of the pins and sockets Reliability of fit and reliability of electrical connection. In this contact pin, the lower end of the copper column is fixed with a hemispherical spherical crown 02 with an equal diameter. The main function is to reduce the resistance when inserting the socket and guide the copper column to advance, which improves the smoothness of the insertion. , improving the insertion efficiency and success rate.

本发明中,所述下壳体9侧面上设有第五槽13,下壳体9内设有与第五槽13滑动配合的下锁紧机构14,还包括导轨15,插座2通过下锁紧机构14与导轨15卡紧配合。In the present invention, the side of the lower housing 9 is provided with a fifth groove 13, and the lower housing 9 is provided with a lower locking mechanism 14 slidingly fitted with the fifth groove 13, and also includes a guide rail 15, through which the socket 2 is locked. Tightening mechanism 14 and guide rail 15 snap fit.

插座2通过下锁紧机构14固定在导轨15上,拆装时只需要按压下压板27,实现锁紧机构解锁,从而实现插座2从导轨15上脱离。The socket 2 is fixed on the guide rail 15 through the lower locking mechanism 14, and only needs to press the lower pressing plate 27 to realize the unlocking of the locking mechanism during disassembly, so that the socket 2 is separated from the guide rail 15.

本发明中,所述上锁紧机构5包括上压板16、第一滑块17、第一弹簧18,所述锁紧段为第一滑块17,所述弹性段为第一弹簧18,第一压块22与第一弹簧18通过第一滑块17固接在一起。In the present invention, the upper locking mechanism 5 includes an upper pressing plate 16, a first slider 17, and a first spring 18, the locking section is the first slider 17, the elastic section is the first spring 18, the first A pressing block 22 is fixedly connected with the first spring 18 through the first sliding block 17 .

第一弹簧18的一端固接在第二槽7的底面,另一端固接在第一滑块17的一个端面上,第一滑块17的另一个端面与上压板16固接,使用过程中,按压上压板16即可实现上锁紧机构5在第二槽7内的滑动。One end of the first spring 18 is affixed to the bottom surface of the second groove 7, the other end is affixed to an end surface of the first slider 17, and the other end surface of the first slider 17 is affixed to the upper pressing plate 16, during use , pressing the upper pressing plate 16 can realize the sliding of the upper locking mechanism 5 in the second groove 7 .

本发明中,所述第一滑块17上设有卡块19,所述固定柱11侧面上设有与卡块19卡紧配合的卡槽20。In the present invention, the first sliding block 17 is provided with a clamping block 19 , and the side of the fixing column 11 is provided with a clamping groove 20 which is tightly matched with the clamping block 19 .

在插座2与插头1完全插装配合时,固定柱11上的卡槽20位于第二槽7与第三槽8的交接处,上锁紧机构5上的卡块19随着上锁紧机构5的滑动进入卡槽20内,由于第一弹簧18的弹力作用,从而卡紧固定柱11。When the socket 2 and the plug 1 are fully inserted and matched, the locking groove 20 on the fixed column 11 is located at the junction of the second groove 7 and the third groove 8, and the locking block 19 on the upper locking mechanism 5 follows the upper locking mechanism. 5 slides into the locking groove 20, and due to the elastic force of the first spring 18, the fixing column 11 is clamped.

本发明中,所述固定柱11为多个且分两排固设在下壳体9端面上,左排固定柱11之间的间距与右排固定柱11之间的间距不同。In the present invention, the fixed posts 11 are multiple and fixed on the end surface of the lower housing 9 in two rows, and the spacing between the left row of fixed posts 11 is different from that between the right row of fixed posts 11 .

在本专利中,固定柱至少有三个作用,一个作用是在上壳体和下壳体插装配合时起导向作用,使两者能够快速装配,提高工作效率。第二个作用是通过卡块和卡槽将上壳体和下壳体固定锁紧在一起,实现上壳体和下壳体的快速锁紧及解锁,操作更方便。设导轨延伸的方向为左右方向,那么固设在下壳体上的两排固定柱就可以称之为左排固定柱和右排固定柱。在本专利中,左排固定柱中固定柱的间距与右排固定柱中固定柱的间距不同,即为非中心对称。因此,固定柱的第三个作用就是,使得插头与插座之间只有唯一的一个对应方向插装配合,避免了插头前后颠倒从而导致插错的可能,避免了因接错线路导致短路或烧毁机器的事故,具有提高工作效率和提高工作安全性的作用。在本实施例中,左排固定柱和右排固定柱都各有两根固定柱,但是左排固定柱中固定柱间距远小于右排固定柱中固定柱间距,可以使工作人员一眼就能分辨出插装方向,提高了工作效率。In this patent, the fixing column has at least three functions. One function is to play a guiding role when the upper casing and the lower casing are plugged and fitted, so that the two can be quickly assembled and the work efficiency is improved. The second function is to fix and lock the upper housing and the lower housing together through the clamping block and the locking groove, so as to realize fast locking and unlocking of the upper housing and the lower housing, and the operation is more convenient. Assuming that the direction in which the guide rail extends is the left and right direction, then the two rows of fixing columns fixed on the lower housing can be called the left row of fixing columns and the right row of fixing columns. In this patent, the spacing of the fixed columns in the left row of fixed columns is different from the spacing of the fixed columns in the right row of fixed columns, that is, non-centrosymmetric. Therefore, the third function of the fixing column is to make the plug and the socket fit in only one corresponding direction, avoiding the possibility of wrong insertion caused by the plug being reversed, and avoiding the short circuit or burning of the machine due to wrong wiring It has the effect of improving work efficiency and improving work safety. In this embodiment, the left row of fixed columns and the right row of fixed columns each have two fixed columns, but the spacing between the fixed columns in the left row of fixed columns is much smaller than the spacing between the fixed columns in the right row of fixed columns, so that the staff can easily The insertion direction can be distinguished, which improves the work efficiency.

本发明中,所述下锁紧机构14包括第二滑块21、下压板27、第一压块22、第二压块23、第二弹簧28。第二压块23与第一弹簧18通过第二滑块21固接,第一压块22固接在下壳体9的底面上,下压板27与第二滑块21是铰接配合,下压板27的中端与下壳体9是铰接配合,下压板27为凹状,下压板27在中端位置与插座2铰接,从而形成一个杠杆,下压板27的一端与第二滑块21铰接配合,安装时,只要按压下压板27的另一端,由于杠杆原理,下压板27摆动从而带动第二滑块21沿着第五槽13滑动,设于第二滑块21上的第二压块23随之向外移动,第一压块22与第二压块23的距离变大,这个时候将插座2放置到导轨15上,松开下压板27,由于第二弹簧28的作用第二滑块21反向移动,第二压块23压紧导轨15,从而实现插座2的固定。In the present invention, the lower locking mechanism 14 includes a second slider 21 , a lower pressing plate 27 , a first pressing block 22 , a second pressing block 23 , and a second spring 28 . The second pressing block 23 is affixed to the first spring 18 through the second slide block 21, the first pressing block 22 is affixed to the bottom surface of the lower casing 9, the lower pressing plate 27 is hingedly fitted with the second sliding block 21, and the lower pressing plate 27 The middle end of the lower housing 9 is hingedly matched, the lower pressing plate 27 is concave, and the lower pressing plate 27 is hinged with the socket 2 at the middle end position, thereby forming a lever. One end of the lower pressing plate 27 is hingedly matched with the second slider 21, and the installation At this time, as long as the other end of the lower pressing plate 27 is pressed, due to the principle of leverage, the lower pressing plate 27 swings to drive the second sliding block 21 to slide along the fifth groove 13, and the second pressing block 23 arranged on the second sliding block 21 follows Moving outward, the distance between the first pressing block 22 and the second pressing block 23 becomes larger. At this time, the socket 2 is placed on the guide rail 15, and the lower pressing plate 27 is loosened. Due to the action of the second spring 28, the second sliding block 21 is reversed. Moving in the direction, the second pressing block 23 presses the guide rail 15, so as to realize the fixing of the socket 2.

本发明中,所述上壳体3、下壳体9分别设有与第一槽6、第四槽12相通的螺纹孔24,螺纹孔24内设有与之相配合的螺钉25。In the present invention, the upper shell 3 and the lower shell 9 are respectively provided with threaded holes 24 communicating with the first groove 6 and the fourth groove 12, and the threaded holes 24 are provided with screws 25 matched therewith.

电线连接到插针4、插套10时,螺钉25通过与第一槽6或第四槽12相通的螺纹孔24进入第一槽6或第四槽12内,进而压紧电线。When the electric wire is connected to the pin 4 and the socket sleeve 10, the screw 25 enters the first groove 6 or the fourth groove 12 through the threaded hole 24 communicated with the first groove 6 or the fourth groove 12, and then compresses the electric wire.

本发明中,所述导轨15为双凹槽导轨15,导轨15的底面设有螺纹孔24。In the present invention, the guide rail 15 is a double-groove guide rail 15 , and the bottom surface of the guide rail 15 is provided with a threaded hole 24 .

双凹槽导轨15为两个导轨15通过一底板水平固接在一起,与之相对应的第一压块22、第二压块23同样是两组,这样增大了安装的稳定行,导轨15通过底面的螺纹孔24以及与之相配合的螺钉25连接到开关柜的柜面上。The double-groove guide rail 15 is that two guide rails 15 are horizontally fixed together through a bottom plate, and the first pressing block 22 and the second pressing block 23 corresponding to it are also two groups, which increases the stability of the installation, and the guide rail 15 is connected to the cabinet surface of the switchgear through the threaded hole 24 on the bottom surface and the screw 25 matched with it.

本发明中,上壳体3上设有固接在上壳体3端面上的顺线板26。In the present invention, the upper casing 3 is provided with a straight line plate 26 fixedly connected to the end surface of the upper casing 3 .

接插完的线缆组通过扎带等捆扎在顺线板26上,既美观有稳定可靠。The cable group that has been plugged is bound on the line board 26 by cable ties, etc., which is beautiful, stable and reliable.

本发明中,固定柱11的上端为尖状。In the present invention, the upper end of the fixing column 11 is pointed.

固定柱11的上端设为尖状更方便插入到第三槽8中。The upper end of the fixing post 11 is set as a pointed shape to facilitate insertion into the third groove 8 .

Claims (7)

1.一种通用性好的电力开关柜信号插接装置,包括插装配合的插头(1)和插座(2),其特征为:插头(1)包括上壳体(3)、插针(4)、上锁紧机构(5),上壳体(3)中部设有由若干第一槽(6)组成的槽阵列,槽阵列外周设有若干第三槽(8),插针(4)固接在第一槽(6)内,上壳体(3)内还设有与第三槽(8)内端垂直连通的第二槽(7),上锁紧机构(5)包括固接于第二槽(7)底面的弹性段,还包括与第二槽(7)滑动配合的锁紧段;插座(2)包括下壳体(9)、插套(10)、固定柱(11),固定柱(11)固接在下壳体(9)上且与第三槽(8)一一对应插装配合,固定柱(11)内段能与上锁紧机构(5)的锁紧段卡紧配合,下壳体(9)上设有与插针(4)对应的第四槽(12),插套(10)固接在第四槽(12)内且与插针(4)滑动压紧配合;所述插针(4)包括铜柱(01),铜柱下端固设有等径设置的半球状球冠(02);所述插套(10)包括环设在第四槽(12)内的若干铜弹片(05),铜弹片从第四槽外端到内端成波浪形弯曲设置,铜弹片内外端弹性固设夹持在第四槽的内端口和外端口之间,铜弹片中段向第四槽轴心线圆滑弯曲设置;所述上锁紧机构(5)包括上压板(16)、第一滑块(17)、第一弹簧(18),所述锁紧段为第一滑块(17),所述弹性段为第一弹簧(18),第一压块(22)与第一弹簧(18)通过第一滑块(17)固接在一起。1. A signal plug-in device for a power switch cabinet with good versatility, including a plug (1) and a socket (2) for plug-in matching, characterized in that the plug (1) includes an upper shell (3), pins ( 4), the upper locking mechanism (5), the middle part of the upper housing (3) is provided with a slot array composed of a number of first slots (6), the outer periphery of the slot array is provided with a number of third slots (8), and the pins (4 ) is fixed in the first groove (6), and the upper housing (3) is also provided with a second groove (7) vertically connected with the inner end of the third groove (8), and the upper locking mechanism (5) includes a fixed The elastic section connected to the bottom surface of the second groove (7) also includes a locking section that slides with the second groove (7); the socket (2) includes a lower housing (9), a socket (10), a fixing column ( 11), the fixed column (11) is fixedly connected to the lower housing (9) and fits one-to-one with the third groove (8), and the inner section of the fixed column (11) can be locked with the upper locking mechanism (5). The tight section is clamped and fitted, the lower housing (9) is provided with a fourth groove (12) corresponding to the pin (4), and the socket (10) is fixed in the fourth groove (12) and is connected to the pin ( 4) Sliding and pressing fit; the pin (4) includes a copper column (01), and the lower end of the copper column is fixed with a hemispherical spherical cap (02) with an equal diameter; the socket (10) includes a ring set on A number of copper shrapnels (05) in the fourth groove (12), the copper shrapnel are arranged in a wave shape from the outer end to the inner end of the fourth groove, and the inner and outer ends of the copper shrapnel are elastically fixed and clamped between the inner port and the outer end of the fourth groove. Between the ports, the middle section of the copper shrapnel is smoothly bent toward the axis line of the fourth groove; the upper locking mechanism (5) includes an upper pressing plate (16), a first slider (17), and a first spring (18). The locking section is the first slider (17), the elastic section is the first spring (18), the first pressure block (22) and the first spring (18) are fixed on the first slider (17) Together. 2.如权利要求1所述的一种通用性好的电力开关柜信号插接装置,其特征为:所述第一滑块(17)上设有卡块(19),所述固定柱(11)侧面上设有与卡块(19)卡紧配合的卡槽(20)。2. A signal plug-in device with good versatility for power switch cabinets according to claim 1, characterized in that: the first slider (17) is provided with a block (19), and the fixed column ( 11) On the side, there is a slot (20) that fits tightly with the block (19). 3.如权利要求2所述的一种通用性好的电力开关柜信号插接装置,其特征为:所述固定柱(11)为多个且分两排固设在下壳体(9)端面上,左排固定柱的间距与右排固定柱的间距不同。3. A signal plug-in device with good versatility for a power switch cabinet as claimed in claim 2, characterized in that: there are multiple fixing columns (11) fixed in two rows on the end face of the lower casing (9) Above, the spacing of the left row of fixed posts is different from that of the right row of fixed posts. 4.如权利要求3所述的一种通用性好的电力开关柜信号插接装置,其特征为:所述上壳体(3)、下壳体(9)分别设有与第一槽(6)、第四槽(12)相通的螺纹孔(24),螺纹孔(24)内设有与之相配合的螺钉(25)。4. A signal plug-in device with good versatility for a power switch cabinet according to claim 3, characterized in that: the upper casing (3) and the lower casing (9) are respectively provided with the first groove ( 6), the threaded hole (24) connected with the fourth groove (12), and the threaded hole (24) is provided with a screw (25) matched therewith. 5.如权利要4所述的一种通用性好的电力开关柜信号插接装置,其特征为:所述导轨(15)为双凹槽导轨,导轨(15)的底面设有螺纹孔。5. A signal plug-in device with good versatility for a power switch cabinet as claimed in claim 4, characterized in that: the guide rail (15) is a double-groove guide rail, and the bottom surface of the guide rail (15) is provided with threaded holes. 6.如权利要求5所述的一种通用性好的电力开关柜信号插接装置其特征为:上壳体(3)端面上设有顺线板(26)。6. A signal plug-in device with good versatility for a power switch cabinet as claimed in claim 5, characterized in that: a wiring board (26) is provided on the end surface of the upper casing (3). 7.如权利要求6所述的一种通用性好的电力开关柜信号插接装置,其特征为:固定柱(11)的上端为尖状。7. A signal plug-in device with good versatility for a power switch cabinet as claimed in claim 6, characterized in that: the upper end of the fixing column (11) is pointed.
CN201710118616.2A 2017-03-01 2017-03-01 The good power switch cabinet signal plug assembly of versatility Pending CN108306156A (en)

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CN112164918A (en) * 2020-09-22 2021-01-01 东莞市鼎通精密科技股份有限公司 Miniature shell module buckling welding connector

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