CN108301052B - Long flax carding machine for flax primary processing - Google Patents
Long flax carding machine for flax primary processing Download PDFInfo
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- CN108301052B CN108301052B CN201810369812.1A CN201810369812A CN108301052B CN 108301052 B CN108301052 B CN 108301052B CN 201810369812 A CN201810369812 A CN 201810369812A CN 108301052 B CN108301052 B CN 108301052B
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- wheel
- flax
- hemp
- comb teeth
- broach
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B5/00—Hackling or heckling machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B5/00—Hackling or heckling machines
- D01B5/02—Details
- D01B5/06—Construction, mounting, or operating features of heckling devices
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B5/00—Hackling or heckling machines
- D01B5/02—Details
- D01B5/08—Arrangements for removing, or disposing of, tow or waste
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B5/00—Hackling or heckling machines
- D01B5/02—Details
- D01B5/16—Arrangements for confining or removing dust or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a flax preliminary processing long flax carding machine, which comprises a support frame, a flax feeding wheel, a small clamping belt, a guide wheel, a comb tooth roller I, a cross-flow fan, a large clamping belt, a gettering bucket, an air delivery pipe, a reversing wheel, a comb tooth roller II, a flax discharging wheel and a flax discharging table, wherein the support frame is provided with a plurality of guide wheels; the upper end sets up into the numb wheel and goes out the numb wheel around the support frame, set up two switching-over wheels in the middle, big clamping belt installs in going into numb wheel and going out numb wheel and switching-over wheel, offset broach round I and broach round II in the middle of the support frame, broach round top offset cross flow fan, the miscellaneous fill sets up broach round below, little clamping belt sets up on every two leading wheels, the broach comprises two steel pipes, a smoothness, inlay the dogtooth on another steel pipe, long numb is through big or small clamping belt centre gripping, enter into broach round I and comb long numb one end, get into the broach round II after the switching-over and comb, perfect substitution carding workman has improved long numb quality, reduced the duplication rate, make flax preliminary working more intelligent, accord with agricultural modernization's demand more.
Description
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a flax processing long flax carding machine.
Background
In recent years, with the continuous development of the flax textile industry, the quality requirements on flax fibers are higher and higher; long hemp which is beaten by preliminary processing is required to be subjected to long hemp carding work by professional technicians, some impurities such as hemp scraps, weeds and the like which are mixed in the long hemp are carded, the attached hemp scraps and pectin are carded, and the disordered long hemp is straightened, so that the quality of the long hemp is improved; the working intensity of long flax carding is high, a flax decorticator needs to be provided with at least three technically skilled carding workers during working, a large amount of dust is generated during carding, the working environment is poor, and great damage is caused to the bodies of the workers; along with the development of society, few people who learn the long-flax carding skill have, and no study is carried out on a long-flax carding machine for preliminary processing of flax, so that the design of the long-flax carding machine for preliminary processing of flax is particularly important; the flax picking machine is matched with a decorticator for use, can perfectly replace carding workers for operation, can improve the quality of long flax, reduce the replication rate and reduce the number of workers in the flax primary processing process.
Disclosure of Invention
The invention aims to provide a flax preliminary processing long-flax carding machine which is matched with a decorticator, can comb away some impurities such as hemp scraps, weeds and the like mixed in long-flax, comb away attached hemp scraps and pectin, and straighten out messy long-flax, so that a flax preliminary processing production line is more perfect and meets the requirements of agricultural modernization.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the flax primary processing long flax carding machine comprises a support frame, a flax feeding wheel, a small clamping belt, a guide wheel, a comb tooth roller I, a cross flow fan, a large clamping belt, a gettering bucket, an air delivery pipe, a reversing wheel, a comb tooth roller II, a flax discharging wheel, a flax discharging table and a protective cover; the hemp feeding wheel is arranged at the front upper end of the support frame, a guide wheel is arranged at the front lower part of the hemp feeding wheel, two reversing wheels are coaxially arranged at the middle upper part of the support frame, a speed reducer is arranged at one end of the shaft, the speed reducer is driven by a speed regulating motor to finish the power input of the reversing wheels, two large clamping belts are synchronously driven, a guide wheel is respectively arranged below the two reversing wheels, the hemp discharging wheel is arranged at the rear upper end of the support frame, the two large clamping belts are respectively arranged on the hemp feeding wheel, the reversing wheels, the hemp discharging wheel and the reversing wheels, a hemp receiving table is fixed at the rear end of the support frame by bolts, and the guide wheel is arranged at the tail end of the hemp receiving table. Offset broach round I is gone into to between hemp round and the switching-over wheel, and the inboard top of broach round I sets up the cross flow fan, and offset broach round II is gone out between hemp round and the switching-over wheel, and broach round II inboard top sets up the cross flow fan, and two broach round undersides set up the gettering respectively and fight, and the gettering is fought and is connected with the wind pipe with flange dish, and two little clamping strips set up respectively on every two leading wheels, and little clamping strip is inlayed in the recess of big clamping strip, and two broach round are all protected with the protection casing.
The comb teeth rolling comprises a comb teeth rolling shaft, four-claw comb tooth discs, comb teeth and belt pulleys, wherein the four-claw comb tooth discs are arranged at two ends of the comb teeth rolling shaft, and the comb teeth are spirally arranged on the four-claw comb tooth discs; each group of comb teeth consists of two steel pipes, one steel pipe is smooth, two rows of dome teeth are inlaid on the other steel pipe, the density and the height of the teeth are adjusted by inlaid quantity and depth, and the belt pulley of the speed regulating motor are connected by a V-belt.
The long hemp which passes through the hemp outlet wheel of the decorticator directly enters between the hemp inlet wheel of the long hemp carding machine and the large and small clamping belts of the guide wheels to be clamped, enters into the comb teeth roller I to carry out carding work on one end of the long hemp, enters into the comb teeth roller II after being changed in direction, carries out the carding work on the other end of the long hemp, and the straightened long hemp enters into the hemp receiving platform through the hemp outlet wheel; all impurities are sucked from the air conveying pipe by the air curtain blowing force and the impurity sucking force.
The invention is further described below with reference to the accompanying drawings.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a cross-sectional view A-A of fig. 1.
Fig. 4 is a perspective view of a comb roll. .
Fig. 5 is a cross-sectional view of fig. 4.
Fig. 6 is a front view of a four-jaw comb.
Fig. 7 is a cross-sectional view of fig. 6.
Detailed Description
As shown in the drawing, the flax preliminary processing long flax carding machine comprises a supporting frame 1, a flax feeding wheel 5, a small clamping belt 2, guide wheels (4, 14, 16 and 20), a comb tooth roller I8, a through-flow fan 9, a large clamping belt 7, a gettering bucket 11, an air delivery pipe 13, reversing wheels (21 and 22), a comb tooth roller II 28, a flax discharging wheel 18, a flax discharging table 19 and a protective cover 12; the hemp feeding wheel 5 is arranged at the front upper end of the support frame 1 through a bearing seat, a guide wheel I4 is arranged at the front lower part of the hemp feeding wheel 5, the guide wheel I4 is fixed on a bracket 3 connected with the support frame 1 through bolts, a reversing wheel I21 and a reversing wheel II 22 are coaxially arranged above the middle of the support frame 1 through the bearing seat, one end of a shaft is connected with a speed reducer 23 arranged on the support frame 1, a belt pulley of the speed reducer is connected with a belt pulley of a reversing speed regulating motor through a triangular belt, and a guide wheel II 14 and a guide wheel III 16 are fixed on a vertical bracket I15 and a vertical bracket II 17 through bolts; the hemp discharging wheel 18 is arranged at the rear upper end of the support frame 1 through a bearing seat, the two large clamping belts 7 are respectively arranged on the hemp feeding wheel 5 and the reversing wheel I21 as well as the hemp discharging wheel 18 and the reversing wheel II 22, the hemp receiving table 19 is fixed at the rear end of the support frame 1 through bolts, the tail end of the hemp receiving table 19 is provided with a guide wheel IV 20, the two small clamping belts 2 are respectively arranged on the guide wheels I4 and III 16 and the guide wheels II 14 and IV 20, and the small clamping belts 2 are embedded in grooves of the large clamping belts 7; the comb tooth roller I8 is biased between the hemp feeding wheel 5 and the reversing wheel I21, a cross flow fan 9 is arranged above the inner side of the comb tooth roller I8, the comb tooth roller II 28 is biased between the hemp discharging wheel 18 and the reversing wheel II 22, the cross flow fan 9 is arranged above the inner side of the comb tooth roller II 28, the comb tooth roller 10 is fixed on the support frame 1 through a bearing seat, the comb tooth roller I8 and the comb tooth roller II 28 are protected by a protective cover 12, the cross flow fan 9 is fixed on the protective cover 12 through bolts, an air outlet of the cross flow fan 9 is tightly clung to a long hemp conveying path to pass through the protective cover 12 to form an alpha angle with the vertical direction, and the angle alpha adjustment range is 10-25 degrees; the upper end of the impurity-sucking bucket 11 is connected with the lower part of the protective cover 12 in a sealing way, the front wall of the impurity-sucking bucket 11 forms an angle beta with the vertical direction, the angle beta is adjusted to be 10-25 degrees, the air suction direction is consistent with the air blowing direction of the cross-flow fan, and the lower part of the impurity-sucking bucket 11 is connected with the air delivery pipe 13 through a flange plate.
The comb teeth rolling comprises a comb teeth rolling shaft 10, four-claw comb tooth discs 24, comb teeth 25 and belt pulleys 6, wherein the four-claw comb tooth discs 24 are arranged at two ends of the comb teeth rolling shaft 10, the belt pulleys 6 are arranged at one end of the comb teeth rolling shaft 10, and the comb teeth 25 are spirally arranged on the four-claw comb tooth discs 24; each group of comb teeth 25 comprises a smooth steel pipe 27 and a convex tooth steel pipe 26, the convex teeth are domes, the density and the height of the convex teeth are adjusted according to the length and the carding quality by using the quantity and the depth of inlays, the belt pulley 6 is connected with a belt pulley of a speed regulating motor by using a triangular belt, and the length and the carding quality can be regulated by adjusting the rotating speed of the motor.
When the long hemp carding machine works, long hemp beaten by the decorticator is clamped into the long hemp carding machine through the large and small clamping belts at one side of the hemp inlet wheel 5, firstly enters the comb tooth roller I8, under the double action of an air curtain formed by the cross-flow fan 9 and suction force through the suction hopper 11, the long hemp forms a state of inclining downwards towards one side of the comb tooth roller I8 and one side of the comb tooth roller II 28, the smooth steel pipe 27 of the comb tooth 25 copies and beats out mixed hemp scraps and pectin, breaks up weeds and primarily straightens the long hemp, the attached hemp scraps, pectin and weeds are combed out by the convex steel pipe 26, the long hemp is straightened again, after reversing, the long hemp enters the comb tooth roller II 28, the other part of the long hemp is combed, and the straightened long hemp enters the hemp receiving table 19 through the hemp outlet wheel 18; all impurities are sucked from the air conveying pipe 13 by the blowing force of the cross-flow fan 9 and the suction force of the impurity suction hopper 11; the invention completely replaces the artificial long hemp carding work, has long hemp replication process, reduces the long hemp replication rate and improves the long hemp quality.
Claims (3)
1. A flax processing long flax carding machine comprising: support frame (1), income flax wheel (5), little centre gripping area (2), leading wheel I (4), leading wheel II (14), leading wheel III (16), leading wheel IV (20), broach roll I (8), through-flow fan (9), big centre gripping area (7), inhale miscellaneous fill (11), wind send pipe (13), switching-over wheel I (21), switching-over wheel II (22), broach roll II (28), play flax wheel (18), play flax table (19), protection casing (12), its characterized in that: the hemp feeding wheel (5) is arranged at the front upper end of the support frame (1), the guide wheel I (4) is arranged at the front lower part of the hemp feeding wheel (5), the reversing wheel I (21) and the reversing wheel II (22) are coaxially arranged at the middle upper part of the support frame (1) and are connected with the speed reducer (23), and the guide wheel II (14) and the guide wheel III (16) are fixedly arranged on the vertical support I (15) and the vertical support II (17); the hemp discharging wheel (18) is arranged at the rear upper end of the supporting frame (1), two large clamping belts (7) are respectively arranged on the hemp feeding wheel (5), the reversing wheel I (21), the hemp discharging wheel (18) and the reversing wheel II (22), the hemp discharging table (19) is fixed at the rear end of the supporting frame (1) and the tail end of the hemp discharging table is provided with a guide wheel IV (20), two small clamping belts (2) are respectively arranged on the guide wheel I (4) and the guide wheel III (16) and the guide wheel II (14) and the guide wheel IV (20), and the small clamping belts (4) are embedded in grooves of the large clamping belts (7); the comb teeth rolling I (8) is biased between the hemp feeding wheel (5) and the reversing wheel I (21), a through-flow fan (9) is arranged above the inner side of the comb teeth rolling I (8), the comb teeth rolling II (28) is biased between the hemp discharging wheel (18) and the reversing wheel II (22), the through-flow fan (9) is arranged above the inner side of the comb teeth rolling II (28), the comb teeth rolling shaft (10) is fixed on the support frame (1), the comb teeth rolling I (8) and the comb teeth rolling II (28) are protected by the protective cover (12), the through-flow fan (9) is fixed on the protective cover (12), and an air outlet of the through-flow fan (9) is clung to the hemp feeding channel and penetrates through the protective cover (12) to form an angle alpha with the vertical direction; the upper end of the impurity sucking hopper (11) is connected with the lower part of the protective cover (12), the front wall of the impurity sucking hopper (11) forms a beta angle with the vertical direction, and the lower part of the impurity sucking hopper (11) is connected with the air conveying pipe (13);
wherein, the angle alpha between the cross-flow fan (9) and the vertical direction is 10-25 degrees; the angle beta between the front wall of the impurity-sucking hopper (11) and the vertical direction is 10-25 degrees.
2. The flax raw set long card of claim 1 wherein: the comb teeth rolling I (8) and the comb teeth rolling II (28) comprise comb teeth rolling shafts (10), four-claw comb tooth discs (24), comb teeth (25) and belt pulleys (6), the four-claw comb tooth discs (24) are arranged at two ends of the comb teeth rolling shafts (10), the belt pulleys (6) are arranged at one end of one side of each comb teeth rolling shaft (10), and the comb teeth (25) are spirally arranged on the four-claw comb tooth discs (24).
3. A flax raw set long card as defined in claim 2 wherein: each group of comb teeth (25) consists of two steel pipes side by side, wherein one smooth steel pipe (27) and the other convex tooth steel pipe (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369812.1A CN108301052B (en) | 2018-04-24 | 2018-04-24 | Long flax carding machine for flax primary processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810369812.1A CN108301052B (en) | 2018-04-24 | 2018-04-24 | Long flax carding machine for flax primary processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108301052A CN108301052A (en) | 2018-07-20 |
| CN108301052B true CN108301052B (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810369812.1A Active CN108301052B (en) | 2018-04-24 | 2018-04-24 | Long flax carding machine for flax primary processing |
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| Country | Link |
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| CN (1) | CN108301052B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108642571A (en) * | 2018-06-22 | 2018-10-12 | 黑龙江金达麻业有限公司 | For comb roll structure is stripped in machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8527226D0 (en) * | 1985-11-05 | 1985-12-11 | Mackie & Sons Ltd J | Hackling/combing of fibres |
| US4913869A (en) * | 1988-12-23 | 1990-04-03 | Monsanto Company | Wet-spinning processes for producing acrylic filaments |
| CN2104225U (en) * | 1991-08-15 | 1992-05-13 | 江苏省启东供销机械厂 | Multi-roller multi-knife fibre descaling machine |
| CN202705574U (en) * | 2012-07-09 | 2013-01-30 | 张毅 | Hackling machine for hackling natural fibers |
| CN208328176U (en) * | 2018-04-24 | 2019-01-04 | 黑龙江省农业机械运用研究所 | The long numb carding machine of flax preliminary working |
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2018
- 2018-04-24 CN CN201810369812.1A patent/CN108301052B/en active Active
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| Publication number | Publication date |
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| CN108301052A (en) | 2018-07-20 |
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Address after: 152054 No. 3, Lin Lin Street, Heilongjiang, Suihua Applicant after: Suihua Institute of agricultural mechanization, Heilongjiang Academy of agricultural mechanical engineering Address before: 152054 No. 3, Lin Lin Street, Heilongjiang, Suihua Applicant before: AGRICULTURAL MACHINERY APPLICATION Research Institute OF HEILONGJIANG PROVINCE |
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