CN108299670A - Form composition and the polymer foams and preparation method thereof of thermoplastic polymer foam - Google Patents

Form composition and the polymer foams and preparation method thereof of thermoplastic polymer foam Download PDF

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CN108299670A
CN108299670A CN201710022490.9A CN201710022490A CN108299670A CN 108299670 A CN108299670 A CN 108299670A CN 201710022490 A CN201710022490 A CN 201710022490A CN 108299670 A CN108299670 A CN 108299670A
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weight
agent
content
composition
infrared barrier
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臧乃鹏
陈士宏
臧富平
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Beijing Pocomam Extrusion Products Co Ltd
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Beijing Pocomam Extrusion Products Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/122Hydrogen, oxygen, CO2, nitrogen or noble gases
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143Halogen containing compounds
    • C08J9/144Halogen containing compounds containing carbon, halogen and hydrogen only
    • C08J9/146Halogen containing compounds containing carbon, halogen and hydrogen only only fluorine as halogen atoms
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/02Halogenated hydrocarbons
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/06CO2, N2 or noble gases
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • C08J2203/142Halogenated saturated hydrocarbons, e.g. H3C-CF3
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/20Ternary blends of expanding agents
    • C08J2203/204Ternary blends of expanding agents of chemical foaming agent and physical blowing agents
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    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene
    • C08J2325/06Polystyrene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention relates to foam thermal insulation products, disclose a kind of composition and polymer foams and preparation method thereof forming thermoplastic polymer foam, the composition contains expandable polymer material, foaming agent, nucleating agent and infrared barrier agent, wherein the foaming agent is CO2, water and 1, the combination of 1,1,2 tetrafluoroethane, the nucleating agent contains active calcium silicate, and the infrared barrier agent is preferably nano-graphite.The present invention uses CO2, water and 1,1,1, under the premise of the combined foaming agent of 2 tetrafluoroethane, and the composition for being aided with active calcium silicate and preferred infrared barrier agent nano-graphite can reduce the inflammable and explosive problem in Foam machining and use, the polymer foams of preparation have high thermal insulation, high pressure resistance energy and high-dimensional stability.

Description

The composition and polymer foams and its system of formation thermoplastic polymer foam Preparation Method
Technical field
The present invention relates to foam thermal insulation products, and in particular, to a kind of composition forming thermoplastic polymer foam, with And the polymer foams and preparation method thereof formed by the composition.
Background technology
Extruded polystyrene foaming plate be foaming agent, nucleating agent and other auxiliary agents are aided with polystyrene resin, and By extruding foaming molding prepare rigid foam plate, inside be independent closed bubble structure, being one kind has High resistance to compression, the excellent properties such as water absorption rate is low, moisture-proof, thermal coefficient is low organic polymer thermal insulation material.Extruded sheet extensive use In fields such as building heat preservation, Cold Chain Logistics, civil engineerings, especially received widely in building heat preservation field.
Conventional foaming agents for extruded polystyrene foaming plate include:Chlorofluorocarbons (CFCs) and hydrochlorofluorocarsolvent (HCFCs).The major advantage of CFCs foaming agents and HCFCs foaming agents is that have highly dissoluble and relatively low in polymer melt Thermal conductivity to assign product high thermal insulation.But their major defect is that ODP values are high, destroys ozone layer;GWP value Height easily causes climate warming, is gradually eliminated by countries in the world.Currently, China has been completely forbidden in foamed plastics preparation Using CFCs foaming agents, HCFCs class foaming agents are limited and are used, will completely forbidden and use to the year two thousand thirty.
Select environmental-friendly foaming agent that HCFCs is replaced just to have in the preparation of extruded polystyrene foaming plate as a result, Significance.Inert gas CO2, (HFC-152a, HFC-134a etc. are for hydrocarbon foaming agent such as butane, pentane, propane, hydrofluorocarbon Through being selected the substitute as HCFC-22 and HCFC-142b.
Now widely used replacement foaming agent is CO2, but its thermal coefficient is high, the heat-insulating property of resulting product is not It is good;Therefore, it is necessary to use Improving Measurements to improve CO2The heat-insulating property of foaming XPS products.
CN 101720270A are disclosed is aided with addition nanometer using 1,1,2,2- tetrafluoroethane (HFC-134) as foaming agent Graphite puies forward high r values.But solubility of the HFC-134a in PS resins is relatively low, is individually difficult to obtain using HFC-134a low close The XPS foams of degree.
2001/0036970 preferred normal butanes of US are for foaming agent and with other foaming agents for example, HFC-134a, HCFC- 142b is combined foaming and prepares XPS foams.But the thermal coefficient of butane is higher, and it is inflammable and explosive, cause foam to produce Middle needs are fire-proof and explosion-proof, and the heat-insulating property and flame retardant property of obtained product be not good enough.
Although being attempted in the prior art the extruded polystyrene foaming plate for preparing high thermal insulation as a result, But foaming plate still is prepared to safer, environmentally friendly foaming agent to be used in lasting progress technological innovation in this field, And expect to significantly improve its heat-insulating property.
Invention content
The object of the present invention is to provide a kind of composition of new formation thermoplastic polymer foam and by the composition Polymer foams of formation and preparation method thereof.The composition using the present invention for forming thermoplastic polymer foam can The inflammable and explosive problem in Foam machining and use is reduced, the polymer foams of preparation have high thermal insulation, high resistance to compression Performance and high-dimensional stability.
It was found by the inventors of the present invention that now widely used replacement foaming agent includes CO2, but its thermal coefficient The heat-insulating property of height, resulting product is bad, and therefore, it is necessary to use Improving Measurements to improve CO2The thermal insulation of foaming XPS products Energy.The present invention is by CO2, water and HFA 134a (HFC-134a) use as combined foaming agent, on the one hand, these three Foaming agent is non-ignitable, without considering that the Into Fire And Explosion Resisting Problems in article manufacturing process, the flame retardant property of product are easy to improve;Another party Face, by CO2, water and HFA 134a (HFC-134a) used as combined foaming agent, not only nucleation efficiencies are higher, can To obtain high intensity and the preferable foamed product of long-term insulation performance, moreover, with CO is individually used2Expanded material density It compares, the density of expanded material can be further decreased using combined foaming agent.In addition, CO2Just with water abundance, price Preferably, production cost is relatively low.
To achieve the goals above, the present invention provides a kind of composition forming thermoplastic polymer foam, the composition Contain expandable polymer material, foaming agent and nucleating agent and infrared barrier agent, wherein the foaming agent is CO2, water and 1,1, The combination of 1,2- tetrafluoroethane, the nucleating agent contain active calcium silicate, and the infrared barrier agent is preferably nano-graphite.
The present invention also provides a kind of polymer foams, which is to form thermoplastic polymer foam by a kind of Composition passes through the foam of polymers that is obtained after being molded, squeezing out, wherein the polymer foam composition is provided by the invention Composition.
The present invention also provides a kind of preparation methods of polymer foams, wherein this method includes:
At the first temperature, by expandable polymer material, nucleating agent and infrared barrier agent and selectively add its His additive and/or auxiliary agent mixing so that the expandable molten polymer material simultaneously forms molten mixture;
At the first pressure, foaming agent and the molten mixture are mixed to form foamable gel;
The foamable gel is cooled to second temperature, the second temperature is less than first temperature, cold to be formed But foamable gel, and under second pressure, the foamable gel of the cooling is squeezed out;
Wherein, the foaming agent is CO2, water and HFA 134a combination, the nucleating agent contains activated silica Sour calcium, the infrared barrier agent is preferably nano-graphite.
The present invention uses CO2, water and HFA 134a combined foaming agent under the premise of, and be aided with active silicic acid The composition of calcium and preferred infrared barrier agent nano-graphite can reduce the inflammable and explosive problem in Foam machining and use, make The polymer foams that must be prepared have high thermal insulation, high pressure resistance energy and high-dimensional stability, and with individually adopt Use CO2The density of expanded material compare, additionally it is possible to reduce foam density to a certain extent.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific implementation mode
The specific implementation mode of the present invention is described in detail below.It should be understood that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more New numberical range, these numberical ranges should be considered as specific open herein.
In the present invention, the definition of thermal resistance (R refers to) is the thickness divided by its thermal coefficient of foamed product, is shown below:
R=h/ λ, wherein h are products thickness (unit mm), and λ is its thermal conductivity (unit W/mK).Across heat-insulating material Heat transfer can be conducted by solid conduction, gas conduction, radiation and convection current to be carried out.Entire thermal resistance (R values) is the obstructing capacity to heat transfer Measurement, R refer to it is bigger, prevent capacity of heat transmission it is stronger, heat-insulating property is more excellent.
The composition provided by the invention for forming thermoplastic polymer foam contains:Expandable polymer material, foaming agent, Nucleating agent and infrared barrier agent, wherein the foaming agent is CO2, water and HFA 134a combined foaming agent, it is described Nucleating agent contains active calcium silicate.
According to the present invention, the foaming agent is CO2, water and HFA 134a combined foaming agent, furtherly, Although with blowing agent combination of the present invention and it is aided with the nucleating agent containing active calcium silicate and infrared barrier agent (more preferably The infrared barrier agent is nano-graphite) goal of the invention of the invention can be thus achieved, however, it is preferred in the case of, CO2, water and The weight ratio of 1,1,1,2- tetrafluoroethane is (3-10):1:(1-5), it is further preferred that CO2, water and 1,1,1,2- tetrafluoroethane weight Amount is than being (3-5):1:(1-3), further preferably, as the CO of main foaming agent in foaming agent2Content at least to account for foaming agent total 50 weight % of weight.On the one hand combined foaming agent using the present invention disclosure satisfy that the requirement of environmental protection, and can reduce foam On the other hand inflammable and explosive problem in processing and use is being aided with nucleating agent active calcium silicate and infrared barrier agent is (more excellent It is nano-graphite to select the infrared barrier agent) after, the polymer foams that can ensure have good high thermal insulation Energy, high pressure resistance energy and good mechanical property, and use CO with independent2The density of expanded material compare, additionally it is possible to Foam density is reduced to a certain extent.
According to the present invention, in combined foaming agent, CO is selected2Small cells can be obtained with HFC-134a, it is high absolutely to be aided with product Heat, high intensity and high-dimensional stability, water generate larger abscess after being introduced into product, are conducive to reduce the close of foamed material Degree.Wherein, the water foaming agent preferably refers to deionized water.
According to the present invention, the nucleating agent contains active calcium silicate, due in the present invention using water as with CO2And HFC- The combined foaming agent of 134a, the active calcium silicate large specific surface area with porous structure, surface and internal distribution are many small Hole, porosity is very high, can effectively carry hydrone as the carrier of water to improve the solubility of water so that with the present invention The combined foaming agent forms synergistic effect and improves expansion ratio, is conducive to promote the heat-insulating property and drop of polymer foams The density of low foam.In addition to this, active calcium silicate is also used as efficient bubble nucleating agent and the resistance of good heat transfer Every agent.
According to the present invention, the nucleating agent can also contain those skilled in the art other than containing active calcium silicate Well known other nucleating agents, for example, the nucleating agent can also contain selected from the one or more of talcum powder, calcium carbonate and graphite Other nucleating agents.Under preferable case, the content of active calcium silicate at least accounts for 50 weight % of nucleating agent total weight, more preferably 70-100 weight %.The active calcium silicate is also known as high dispersive calcium silicates, and grain size is usually 20-50 microns.The activated silica Sour calcium commercially available can also be prepared according to the method for this field routine, for example, active calcium silicate is by wollastonite It is made by surface treatment, there is complete needle-shaped crystal structure, the draw ratio of active calcium silicate is usually 5:1-15:1, it is living Property calcium silicates in the content of calcium silicates be 50-60 weight %, the content of silica is 45-50 weight %.
According to the present invention, the infrared barrier agent can be the infrared barrier agent of this field routine, under preferable case, use Nucleating agent of the nano-graphite with combined foaming agent of the present invention and containing active calcium silicate is applied in combination.The nano-graphite Infrared barrier agent is acted not only as to reduce the thermal conductivities of polymer foams to improve thermal-insulating value (T.I.V.), it can also be with activity Calcium silicates compounds the part as nucleating agent, to be more conducive to that more tiny abscess is prepared, to further decrease bubble The thermal coefficient of foam is to obtain the low polymer foams of excellent size stability, thermal coefficient, especially PS foams material Material.The acquisition pattern of the nano-graphite is known to those skilled in the art, and average grain diameter is 100nm or so.It is described to receive Meter Shi Mo is mainly used as infrared barrier agent, to improve the heat-insulating property of foaming product, under the above-mentioned blowing agent combination of the present invention, The small cells containing larger proportion are aided with product high adiabatic, high intensity and high-dimensional stability in gained foaming product, and compared with The big abscess of small scale, is aided with product low-density.
Under preferable case, the nano-graphite surface is by processing, that is, the nano-graphite is with mixture selected from polyphenyl second Alkene, ethylene-vinyl acetate copolymer, polymethyl methacrylate, polyethylene terephthalate -1,4- hexamethylene diformazans Form in alcohol ester in one or more carriers uses, and content of the nano-graphite in the mixed thing can be 15-70 weight %, Preferably 20-40 weight %.The preparation method of the nano-graphite and the mixed thing of above-mentioned polymer support can refer to ability Known method carries out in domain, such as the method by squeezing out mixture carries out, 150 DEG C -300 DEG C of extrusion temperature, residence time 3-5 Minute.The average grain diameter of nano-graphite is 100nm or so.
According to the present invention, on the basis of the total weight of the composition, the content of the expandable polymer material is 75- The content of 92 weight %, the foaming agent are 5-10 weight %, and the content of the nucleating agent is 2-10 weight %, the infrared resistance Every agent content be 1-5 weight %.Under preferable case, on the basis of the total weight of the composition, the expandable polymer The content of material is 80-89 weight %, and the content of the foaming agent is 6-9 weight %, and the content of the nucleating agent is 3-7 weights % is measured, the content of the infrared barrier agent is 1-4 weight %.
According to the present invention, usually, any polymer that can be foamed can be used as expandable polymer material.It is described Expandable polymer material can be thermoplastic or heat cured.Specific expandable polymer material chosen can carry For enough mechanical strengths and/or for forming the technique of final foamed-polymer products.In the case of, according to the invention it is preferred to, The expandable polymer material is selected from polystyrene, styrene-acrylonitrile copolymer, acronitrile-butadiene-styrene copolymerization It is one or more in the copolymer of object, acrylic acid series-styrene-acrylonitrile copolymer and styrene-butadiene.More preferably Ground, the expandable polymer material are styrenic material, most preferably polystyrene.One according to the invention Specific embodiment, the polystyrene are general purpose grade, melt flow rate (MFR) 1-25g/10min, preferably 1-10g/ 10min。
Some other additive/auxiliary agents commonly used in the art can also be added as needed in the composition of the present invention, These other additive/auxiliary agents include in UV stabilizer, UV absorbents, antioxidant, antistatic agent, fire retardant, pigment, colorant It is one or more.The dosage and type of other additive/auxiliary agents are known to those skilled in the art, as other add It can be 0-5 weight % to add the content of agent/auxiliary agent.
According to the present invention, improvement of the invention is the composition for forming thermoplastic polymer foam, therefore, right Method known to those skilled in the art may be used in the preparation method of polymer foams to carry out, for example, by using extruder It is prepared by (single screw rod or double screw extruder), mixer or blender.
A kind of specific implementation mode according to the present invention, the preparation method of the polymer foams include:First At a temperature of, by expandable polymer material, nucleating agent and infrared barrier agent and other additives selectively added and/or help Agent mixes so that the expandable molten polymer material simultaneously forms molten mixture;The melting temperature is equal to or more than can The glass transition temperature of foamed polymer material or the temperature of fusing point, under preferable case, the melting temperature is 200-250 DEG C, more preferably 220-240 DEG C;
At the first pressure, foaming agent and the molten mixture are mixed to form foamable gel, by foaming agent It is evenly dispersed in the molten mixture;The first pressure is enough to prevent the prefoam of foamable gel, first pressure Power can be 5-20MPa, preferably 6-11MPa;
The foamable gel is cooled to second temperature (that is, die orifice melting temperature), the second temperature is less than described First temperature, to form cooling foamable gel;The second temperature can be 110 DEG C -145 DEG C, preferably 110 DEG C -120 ℃;
Under second pressure, the foamable gel of the cooling is squeezed out and forms foamed polymer material;Foaming is solidifying Glue is cooled to second temperature, and is expressed into the section with second pressure, this steeps the foaming for making gel and required extrusion The formation of foam material;The second pressure can be normal pressure;
Wherein, the foaming agent is CO2, water and HFA 134a combination, the nucleating agent contains activated silica Sour calcium, the infrared barrier agent is preferably nano-graphite.
Wherein, described to send out on the basis of the total weight of the composition on the basis of the total weight of each raw material of addition The content for steeping polymer material is 75-92 weight %, and the content of the foaming agent is 5-10 weight %, the content of the nucleating agent Content for 2-10 weight %, the nano-graphite is 1-5 weight %.Under preferable case, the total weight with the composition is The content of benchmark, the expandable polymer material is 80-89 weight %, and the content of the foaming agent is 6-9 weight %, described The content of nucleating agent is 3-7 weight %, and the content of the nano-graphite is 1-4 weight %.Wherein, the expandable polymeric material The selection of material and the parameter of the selection of other nucleating agents and nano-graphite have been described above, and details are not described herein.
Under preferable case, the nano-graphite surface is by processing, that is, the nano-graphite is with mixture selected from polyphenyl second Alkene, ethylene-vinyl acetate copolymer, polymethyl methacrylate, polyethylene terephthalate -1,4- hexamethylene diformazans Form in alcohol ester in one or more carriers uses, and content of the nano-graphite in the mixed thing can be 15-70 weight %, Preferably 20-40 weight %.The preparation method of the nano-graphite and the mixed thing of above-mentioned polymer support can refer to ability Known method carries out in domain, such as the method by squeezing out mixture carries out, 150 DEG C -300 DEG C of extrusion temperature, residence time 3-5 Minute.The average grain diameter of nano-graphite is 100nm or so.
The present invention also provides a kind of polymer foams, which is to form thermoplastic polymer foam by a kind of Composition passes through the foam of polymers that is obtained after being molded, squeezing out, wherein the polymer foam composition is provided by the invention The composition of thermoplastic polymer foam can be formed.The material is preferably styrenic polymer foam heat-insulating material, more excellent It is selected as polystyrene foam heat-insulating material.
The polymer foams that the composition using the present invention is formed are not only more environmentally friendly, and the polymer steeps The R values of foam are 0.6-1.25, illustrate it with preferable heat-insulating property, while can take into account excellent mechanical property.
The present invention will be described in detail by way of examples below.
In following embodiment, polystyrene is general purpose grade, melt flow rate (MFR) 1-10g/10min;In active calcium silicate Silicic acid calcium content is 50-60 weight %;Nano-graphite mean particle size is 100nm.
In following embodiment, the foam density of polymer foams is measured using drainage, is surveyed using universal testing machine The compressive strength of weight polymers foamed material, thermal conductivity after being measured its 180 days using measuring thermal conductivity instrument simultaneously calculate R values.
Embodiment 1-5
The present embodiment is used to illustrate the preparation of polymeric foamable material provided by the invention.
The composition for preparing foam of polymers includes:Polystyrene resin, combined foaming agent CO2, water and 1,1,1,2- tetra- Fluoroethane, active calcium silicate, nano-graphite, fire retardant hexabromocyclododecane, calcium stearate.Wherein, the nano-graphite in M2 is The form of the mixed thing formed with polystyrene uses, and content of the nano-graphite in the mixed thing is 40 weight %, institute in table 1 The weight for stating nano-graphite refers to that the nano-graphite in mixed thing accounts for 3 weight % of composition total weight.Composition M1-M5's Composition is as shown in table 1.
Specific preparation process:By polystyrene, active calcium silicate, nano-graphite, fire retardant hexabromocyclododecane and hard Series connection extrusion foaming unit is added in resin acid calcium, and the temperature of the first extruder of control is 220-250 DEG C, injects combined foaming agent, adjusts Whole system pressure, controls the pressure after gas injection port in 20MPa, and dissolved with the polymer melt of foaming agent, to be delivered to second cooling extruded Machine keeps 110-120 DEG C of the second extruder temperature and foaming die pressure 7MPa, carries out extrusion foaming, obtains squeezing out polyphenyl second Alkene foaming plate M1-M5 measures the apparent density of expanded material, compressive strength and thermal resistance value, shown in table 1 specific as follows.
Comparative example 1-2
Expanded material is prepared according to the method for embodiment 1-5, unlike, the composition for preparing foam of polymers uses HCFC-22 or HCFC-142b is foaming agent, uses talcum powder for nucleating agent, obtains extruded polystyrene foaming plate MC1- MC2.Apparent density, compressive strength and the thermal resistance value for measuring expanded material, shown in table 1 specific as follows.
Table 1
Combined foaming agent CO using the present invention is can be seen that from the data in table 12, water and 1,1,1,2- tetrafluoroethane Under the premise of, and the composition for being aided with active calcium silicate and preferred infrared barrier agent nano-graphite can reduce Foam machining and The polymer foams of inflammable and explosive problem in use, preparation have high thermal insulation, high pressure resistance energy and high size The R values of stability, foam of polymers are 0.9 or more, and resulting polymers foamed material is more environmentally friendly.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above Detail can carry out a variety of simple variants to technical scheme of the present invention within the scope of the technical concept of the present invention, this A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case of shield, it can be combined by any suitable means.In order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.

Claims (12)

1. it is a kind of formed thermoplastic polymer foam composition, the composition contain expandable polymer material, foaming agent, at Core agent and infrared barrier agent, which is characterized in that the foaming agent is CO2, water and HFA 134a combination, it is described at Core agent contains active calcium silicate, and the infrared barrier agent is preferably nano-graphite.
2. composition according to claim 1, wherein CO2, water and 1,1,1,2- tetrafluoroethane weight ratio be (3-10): 1:(1-5), it is preferable that CO2, water and 1,1,1,2- tetrafluoroethane weight ratio be (3-5):1:(1-3), it is further preferred that in foaming agent CO2Content at least account for 50 weight % of foaming agent total weight.
3. composition according to claim 1, wherein the content of active calcium silicate at least accounts for 50 weights of nucleating agent total weight Measure %, preferably 70-100 weight %.
4. according to the composition described in any one of claim 1-3, wherein on the basis of the total weight of the composition, The content of the expandable polymer material is 75-92 weight %, and the content of the foaming agent is 5-10 weight %, the nucleation The content of agent is 2-10 weight %, and the content of the infrared barrier agent is 1-5 weight %;Under preferable case, with the composition Total weight on the basis of, the content of the expandable polymer material is 80-89 weight %, and the content of the foaming agent is 6-9 The content of weight %, the nucleating agent are 3-7 weight %, and the content of the infrared barrier agent is 1-4 weight %.
5. composition according to claim 1, wherein infrared barrier agent nano-graphite with mixture selected from polystyrene, Ethylene-vinyl acetate copolymer, polymethyl methacrylate, polyethylene terephthalate -1,4 cyclohexane dimethanol Form in ester in one or more carriers uses, and content of the infrared barrier agent nano-graphite in the mixed thing is 15-70 weights Measure %, preferably 20-40 weight %.
6. composition according to claim 1, wherein the expandable polymer material is selected from polystyrene, styrene- Acrylonitrile copolymer, acrylonitrile butadient styrene, acrylic acid series-styrene-acrylonitrile copolymer and styrene-fourth It is one or more in the copolymer of diene, preferably polystyrene.
7. a kind of polymer foams, the material be by a kind of composition forming thermoplastic polymer foam by molding, The foam of polymers obtained after extrusion, which is characterized in that the polymer foam composition is any one of claim 1-6 The composition, it is preferable that the polymer foams are styrenic polymer foam heat-insulating material, more preferably polyphenyl Vinyl foam heat-insulating material.
8. a kind of preparation method of polymer foams, which is characterized in that this method includes:
At the first temperature, by expandable polymer material, nucleating agent and infrared barrier agent and selectively add other add Agent and/or auxiliary agent is added to mix so that the expandable molten polymer material simultaneously forms molten mixture;
At the first pressure, foaming agent and the molten mixture are mixed to form foamable gel;
The foamable gel is cooled to second temperature, the second temperature is less than first temperature, to form cooling Foamable gel, and under second pressure, the foamable gel of the cooling is squeezed out;
Wherein, the foaming agent is CO2, water and HFA 134a combination, the nucleating agent contains active calcium silicate, The infrared barrier agent is preferably nano-graphite.
9. preparation method according to claim 8, wherein CO2, water and 1,1,1,2- tetrafluoroethane weight ratio be (3- 10):1:(1-5), it is preferable that CO2, water and 1,1,1,2- tetrafluoroethane weight ratio be (3-5):1:(1-3), it is further preferred that foaming CO in agent2Content at least account for 50 weight % of foaming agent total weight;The content of active calcium silicate at least accounts for nucleating agent total weight 50 weight %, preferably 70-100 weight %.
10. preparation method according to claim 8, wherein described to send out on the basis of the total weight of each raw material of addition The addition for steeping polymer material is 75-92 weight %, and the addition of the foaming agent is 5-10 weight %, the nucleating agent Addition is 2-10 weight %, and the addition of the infrared barrier agent is 1-5 weight %, described expandable poly- under preferable case The addition for closing object material is 80-89 weight %, and the addition of the foaming agent is 6-9 weight %, the addition of the nucleating agent Amount is 3-7 weight %, and the addition of the infrared barrier agent is 1-4 weight %.
11. the preparation method according to claim 8 or 10, wherein infrared barrier agent nano-graphite is with mixture selected from poly- Styrene, ethylene-vinyl acetate copolymer, polymethyl methacrylate, polyethylene terephthalate -1,4- hexamethylenes Form in diformazan alcohol ester in one or more carriers uses, and content of the infrared barrier agent nano-graphite in the mixed thing is 15-70 weight %, preferably 20-40 weight %.
12. the preparation method according to claim 8 or 10, wherein the expandable polymer material be selected from polystyrene, Styrene-acrylonitrile copolymer, acrylonitrile butadient styrene, acrylic acid series-styrene-acrylonitrile copolymer and benzene It is one or more in the copolymer of ethylene-butylene, preferably polystyrene.
CN201710022490.9A 2017-01-12 2017-01-12 Form composition and the polymer foams and preparation method thereof of thermoplastic polymer foam Pending CN108299670A (en)

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