CN108298819A - A kind of high-temperature enamel for high-chromium white cast iron - Google Patents
A kind of high-temperature enamel for high-chromium white cast iron Download PDFInfo
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- CN108298819A CN108298819A CN201810128246.5A CN201810128246A CN108298819A CN 108298819 A CN108298819 A CN 108298819A CN 201810128246 A CN201810128246 A CN 201810128246A CN 108298819 A CN108298819 A CN 108298819A
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- temperature
- cast iron
- white cast
- chromium white
- enamel
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/08—Frit compositions, i.e. in a powdered or comminuted form containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0036—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents
- C03C10/0045—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents containing SiO2, Al2O3 and MgO as main constituents
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Ceramic Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Dispersion Chemistry (AREA)
Abstract
The invention discloses a kind of high-temperature enamels for high-chromium white cast iron, which is characterized in that the high-temperature enamel contains following component by weight percentage:Al2O315 35%, SiO211.5 45%, ZrO23 16%, CoO 1 4%, TiO22.5 13.5%, Cr2O31.5 7.9%, Fe2O30.5 12%, CaO 3 6%, Li2O1 15%, K2O 3 8%, MgO 2.5 9.3%, P2O53 18%.The high-temperature enamel of the present invention can be directly applied to high-chromium white cast iron surface, it is burnt into through 1,250 1300 DEG C, natural cooling forms the porcelain facing of hard light on high-chromium white cast iron surface, has the excellent anti-corrosion antioxygenic property of high temperature, and after rapid heat cycle in 1,050 1200 DEG C of chain furnaces, enamel is Nian Jie with high-chromium white cast iron securely, and no stripping and oxidative phenomena can be widely used for various harsh hot environments, or in the hot environment of sulfur-bearing, it can also be used in the environment of high-temperature wearable.
Description
Technical field
The present invention relates to enamel fields, more particularly to a kind of high-temperature enamel for high-chromium white cast iron.
Background technology
High-chromium white cast iron is a kind of heat-resistant and wear-resistant material of function admirable, wherein Cr2O3Content is 11.3-30%, is used
720-950 DEG C of temperature is widely used high-temperature and wear-proof in modern industry.It is modern with the demand for development of industrial technology
The temperature of sintering furnace be increased to 1050-1200 DEG C it is even higher.It has been more than the working limit of 950 DEG C of high-chromium white cast iron,
Occur in the quickening of oxidation corrosion rate, lost of life problem, especially furnace gas in the case of sulfur-bearing, high temperature corrosion is tighter
Weight.To solve the above problems, being often used fireproof coating, it is coated on the surface of high-chromium white cast iron, it is anti-oxidant in the hope of reaching a high temperature
Purpose, but coating is loosely easily peeled off with substrate bonding, and pin hole and bubble easily occurs in the enamel on high-chromium white cast iron,
Enamel does not have protective effect to base material.
Therefore, in view of the above-mentioned problems, the present invention provides a kind of high-temperature enamel for high-chromium white cast iron, height is solved
Antioxidant wear-resistant in chromium white cast iron hot operation damages problem, and is combined well with enamel, and pin hole and bubble are avoided
Occur.
Invention content
The object of the present invention is to provide a kind of high-temperature enamels for high-chromium white cast iron, are deposited with solving the above-mentioned prior art
The problem of, make high-temperature enamel that there is excellent high temperature corrosion-resisting antioxygenic property, enamel is Nian Jie with high-chromium white cast iron secured,
Generation without stripping and oxidative phenomena.
To achieve the above object, the present invention provides following schemes:
The present invention provides a kind of high-temperature enamel for high-chromium white cast iron, it is characterised in that:The high-temperature enamel is by weight
Amount percentage contains following component:Al2O315-35%, SiO211.5-45%, ZrO23-16%, CoO 1-4%, TiO2
2.5-13.5%, Cr2O31.5-7.9%, Fe2O30.5-12%, CaO 3-6%, Li2O 1-15%, K2O 3-8%, MgO
2.5-9.3%, P2O53-18%.
Preferably, the high-temperature enamel for high-chromium white cast iron is made of by mass percentage following raw material:Al2O3
9.3-21.3%, feldspar 20-31%, quartzy 4-7%, ZrO23-16%, CoO 1-4%, TiO22.0-10.5%, Cr2O3
1.5-7.9%, Fe2O30.5-12%, dolomite 5-15%, Suzhou soil 3-10%, LiCO32.5-37%, Al (H2PO4)3 5-
25%, cordierite crystallite porcelain 3.5-30%.
Preferably, the Al2O3And ZrO2Diameter of particle be 0.06mm, wherein 50-200 μm containing 15-40% super
Micro powder granule.
Preferably, the cordierite crystallite porcelain is made of by mass percentage following raw material:SiO248-53%, Al2O3
21-25%, MgO 15-18%, TiO29.5-11.5%, P2O50.5-5%.
Preferably, the Al (H2PO4)3It is formulated as:Add water to stir evenly a concentration of 85% industrial phosphoric acid to be configured to
Then Al (OH) is added in a concentration of 60% aqueous solution3, it is heated to 70-80 DEG C, reacts 30-60min, until after solution is clear,
Generate Al (H2PO4)3;
The cordierite crystallite porcelain is prepared as:With the composition of raw materials described in balance precise claim 4, mixing
It is placed in the high temperature furnace of oxidizing atmosphere and 1600 DEG C of meltings is warming up to 6-8 DEG C/min, keep the temperature 3-6h, it is natural fully after dissolving
1240 DEG C are cooled to, 8h is kept the temperature, Crystallizing treatment is carried out, is cooled to room temperature, generates cordierite crystallite porcelain.
Preferably, the Al (H2PO4)3Preparation in, the Al (OH)3Weight ratio with phosphate aqueous solution is 1:6.7.
By the study found that grey cast-iron is the reason of can well be combined with enamel:C in grey cast-iron has penetrated into
And be present in ferrite, so section gray, the C in grey cast-iron tissue can act on forming Si-C with the Si in enamel
Key, to the combination of advantageous enamel and cast iron.And because thering is other composition of alloy, C to penetrate into ferrite seldom in white cast-iron, and
It is most of to be present in the form of carbide in iron tissue, so section is silvery white in color.Carbide in high-chromium white cast iron exists
950-1050 DEG C is easily decomposed, and CO and CO is released2Gas breaks through enamel coating, causes the bubble and pin hole of porcelain facing.And the sulphur in cast iron
It is a kind of harmful substance, is not only dissolved in cementite, hinders the graphitizing process of carbon, also easily deposited in Cast Iron Surface and sulphur is precipitated
Compound makes Cast Iron Surface generate small breach and aperture, bubble etc..
Therefore, the present invention by using high temperature and addition TiO2The C in high-chromium white cast iron tissue is eliminated to enamel
Destructiveness, if the de- C treatment temperatures of high-chromium white cast iron are 950-1050 DEG C, and the present invention enamel firing temperature be
1250-1300 DEG C, the C before enamel coating does not melt in high-chromium white cast iron tissue is most of from the gap of glaze layer raw water point
Removing, and the remaining C and TiO in material2Effect can form the TiC being not easily decomposed, to eliminate C pairs in high-chromium white cast iron
The destruction of enamel.
And the blackening enamel on grey cast-iron, it is necessary to first keep the temperature 30-60 minutes at 750 DEG C or more and carry out de- C processing, then
Application of slip enamel, and high-chromium white cast iron is due to there is other composition of alloy, and S, P, C content are higher in organizing, the enamel applied
Easily there is pin hole, bubble.So applying the de- C techniques before glaze present invention eliminates cast iron, and avoids institute's glass-lined and easily occur
The generation of phenomena such as pin hole, bubble.
The present invention is by being added Al (H2PO4)3The pearlite (P) in high-chromium white cast iron is set to decompose, P is white in high chromium
It is to be the eutectic that P is combined with other elements existing for bianry alloy, ternary alloy three-partalloy or multicomponent alloy in mouth cast iron, P exists
950-1050 DEG C can promote high-chromium white cast iron surface to generate the combination of dissolving each other that liquid phase increases enamel and base material.
The present invention makes porcelain facing form microstructure, enhances enamel coating after being burnt by the way that cordierite crystallite porcelain is added
Intensity, hardness and cold and hot shock property.
The present invention is used for the high-temperature enamel of high-chromium white cast iron, and base material does not have to surface treatment, can directly apply glaze, simplify
The technique of surface treatment, and the high-temperature enamel for high-chromium white cast iron of the present invention only needs the application of slip one for bottomless glaze ceramic material
It is secondary.
The present invention be used for high-chromium white cast iron high-temperature enamel, directly by raw material add water grind formed dispersion liquid prepare and
At simplifying from raw material-and-cumbersome technique of water quenching-defibrination be melted, can save energy 60% or more.
The present invention is used for the high-temperature enamel of high-chromium white cast iron during being sintered with base material, Al (H2PO4)3Heated
It is polymerize in the process and is decomposed, decomposition product can be with the SiO in high-temperature enamel2、Al2O3It reacts, meanwhile, pate dure
P elements, aluminium element in glaze diffuse into base material, interfacial reaction can occur with substrate surface oxidation film, form connection knot
The transition zone of structure plays good connection function.
Specific implementation mode
It is clearly and completely described below in conjunction with the technical solution in the embodiment of the present invention, it is clear that described reality
It is only a part of the embodiment of the present invention to apply example, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
The every other embodiment that logical technical staff is obtained without making creative work belongs to what the present invention protected
Range.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, With reference to embodiment
The present invention is described in further detail.
Raw material employed in following embodiment is commercial goods material, is purchased to obtain the final product.
Embodiment 1
(1) raw material
Prepare Al (H2PO4)3Raw material be:A concentration of 85% industrial phosphoric acid and Al (OH)3;
Cordierite crystallite porcelain is prepared to be made of by mass percentage following raw material:SiO249%, Al2O322%, MgO
17%, TiO210.5%, P2O51.5%.
(2)Al(H2PO4)3With the preparation of cordierite crystallite porcelain
Al(H2PO4)3It is formulated as:41.7% (based on the quality of phosphoric acid) is added in a concentration of 85% industrial phosphoric acid
Water stir evenly be configured to a concentration of 60% aqueous solution, then be added Al (OH)3, Al (OH)3With the weight ratio of phosphate aqueous solution
It is 1:6.7, it is heated to 70-80 DEG C, reacts 30-60min, until after solution is clear, that is, generates Al (H2PO4)3。
Cordierite crystallite porcelain is prepared as:The raw material that cordierite crystallite porcelain is included is prepared with balance precise to match
Side, mixing are placed in the high temperature furnace of oxidizing atmosphere and are warming up to 1600 DEG C of meltings with 6-8 DEG C/min, keep the temperature 3-6h, fully dissolve
Afterwards, 1240 DEG C are naturally cooling to, 8h is kept the temperature, Crystallizing treatment is carried out, is cooled to room temperature, generates cordierite crystallite porcelain.
Embodiment 2
(1) raw material
The raw material for preparing high-temperature enamel is organized become by mass percentage:Al2O312%, feldspar 25%, 4%, ZrO of quartz2
5%, CoO 1%, TiO24%, Cr2O33%, Fe2O35%, dolomite 7%, Suzhou soil 6%, LiCO313%, Al
(H2PO4)35%, cordierite crystallite porcelain 10%.Al2O3And ZrO2Diameter of particle be 0.06mm, wherein containing the 80 of 20% μm
Ultrafine powder particle.
(2) it is used for the preparation of the high-temperature enamel of high-chromium white cast iron
The composition of raw materials for being used to prepare high-temperature enamel among the above is accurately weighed with balance, is added 45% and (is pressed total matter of raw material
Gauge) water mixing after, be ground into dispersion liquid, cross 80 mesh sieve, tail over < 1.5%, the density of obtained dispersion liquid is 1.65g/
mL。
Embodiment 3
(1) raw material
The raw material for preparing high-temperature enamel is organized become by mass percentage:Al2O39.5%, feldspar 20%, 5%, ZrO of quartz2
6%, CoO 2%, TiO23%, Cr2O32%, Fe2O34%, dolomite 8%, Suzhou soil 6%, LiCO311%, Al
(H2PO4)311%, cordierite crystallite porcelain 12.5%.Al2O3And ZrO2Diameter of particle be 0.06mm, wherein containing 25%
100 μm of ultrafine powder particle.
(2) it is used for the preparation of the high-temperature enamel of high-chromium white cast iron
The composition of raw materials for being used to prepare high-temperature enamel among the above is accurately weighed with balance, is added 65% and (is pressed total matter of raw material
Gauge) water mixing after, be ground into dispersion liquid, cross 80 mesh sieve, tail over < 1.5%, the density of obtained dispersion liquid is 1.60g/
mL。
Embodiment 4
(1) raw material
The raw material for preparing high-temperature enamel is organized become by mass percentage:Al2O321%, feldspar 21%, 4%, ZrO of quartz2
5%, CoO 1%, TiO22%, Cr2O31.5%, Fe2O 33.5%, dolomite 7%, Suzhou soil 5%, LiCO38.5%, Al
(H2PO4)39%, cordierite crystallite porcelain 11.5%.Al2O3And ZrO2Diameter of particle be 0.06mm, wherein containing 30%
150 μm of ultrafine powder particle.
(2) it is used for the preparation of the high-temperature enamel of high-chromium white cast iron
The composition of raw materials for being used to prepare high-temperature enamel among the above is accurately weighed with balance, is added 45% and (is pressed total matter of raw material
Gauge) water mixing after, be ground into dispersion liquid, cross 80 mesh sieve, tail over < 1.5%, the density of obtained dispersion liquid is 1.65g/
mL。
Embodiment 5
The composition detection of high-temperature enamel
Contain following component by weight percentage after high-temperature enamel obtained by embodiment 2-4 is detected:Al2O3
15-35%, SiO211.5-45%, ZrO23-16%, CoO 1-4%, TiO22.5-13.5%, Cr2O31.5-7.9%,
Fe2O30.5-12%, CaO 3-6%, Li2O 1-15%, K2O 3-8%, MgO 2.5-9.3%, P2O53-18%.
Embodiment 6
(1) blackening of high-temperature enamel
The dispersion liquid of preparation in embodiment 2-4 is distinguished into direct spraying or dip-coating in not surface treated high chromium white
On cast iron, after 1250-1300 DEG C of firing, natural cooling forms the porcelain facing of hard light on high-chromium white cast iron surface.
(2) performance test
By the high-chromium white cast iron that above-mentioned painting is burned, the hanging test 6 months in 1000-1100 DEG C of stove does not have after taking-up
The phenomenon that occurring corrosion and oxidation illustrates that high-temperature enamel of the present invention has excellent high temperature corrosion-resisting antioxygenic property.Then
The fastness of thermal cycling enamel and substrate bonding in 1050-1200 DEG C of chain furnace, the results showed that enamel and base material
Bonding is secured, the generation of no stripping and oxidative phenomena.
Embodiment described above is only that the preferred embodiment of the present invention is described, and is not carried out to the scope of the present invention
It limits, under the premise of not departing from design spirit of the present invention, those of ordinary skill in the art make technical scheme of the present invention
Various modifications and improvement, should all fall into claims of the present invention determination protection domain in.
Claims (6)
1. a kind of high-temperature enamel for high-chromium white cast iron, it is characterised in that:The high-temperature enamel contains by weight percentage
Following component:Al2O315-35%, SiO211.5-45%, ZrO23-16%, CoO 1-4%, TiO22.5-13.5%,
Cr2O31.5-7.9%, Fe2O30.5-12%, CaO 3-6%, Li2O 1-15%, K2O 3-8%, MgO 2.5-9.3%,
P2O53-18%.
2. according to a kind of high-temperature enamel for high-chromium white cast iron of claim 1, it is characterised in that:Quality is pressed by following raw material
Percentage forms:Al2O39.3-21.3%, feldspar 20-31%, quartzy 4-7%, ZrO23-16%, CoO 1-4%, TiO2
2.0-10.5%, Cr2O31.5-7.9%, Fe2O30.5-12%, dolomite 5-15%, Suzhou soil 3-10%, LiCO3 2.5-
37%, Al (H2PO4)35-25%, cordierite crystallite porcelain 3.5-30%.
3. the high-temperature enamel according to claim 2 for high-chromium white cast iron, it is characterised in that:The Al2O3And ZrO2
Diameter of particle be 0.06mm, wherein ultrafine powder particle of 50-200 μm containing 15-40%.
4. the high-temperature enamel according to claim 2 for high-chromium white cast iron, it is characterised in that:The cordierite crystallite
Porcelain is made of by mass percentage following raw material:SiO248-53%, Al2O321-25%, MgO 15-18%, TiO2
9.5-11.5%, P2O50.5-5%.
5. the high-temperature enamel according to claim 4 for high-chromium white cast iron, it is characterised in that:
Al (the H2PO4)3It is formulated as:Add water to stir evenly a concentration of 85% industrial phosphoric acid and is configured to a concentration of 60%
Aqueous solution, then be added Al (OH)3, it is heated to 70-80 DEG C, reacts 30-60min, until after solution is clear, generates Al
(H2PO4)3;
The cordierite crystallite porcelain is prepared as:With the composition of raw materials described in balance precise claim 4, postposition is mixed
1600 DEG C of meltings are warming up to 6-8 DEG C/min in the high temperature furnace of oxidizing atmosphere, keep the temperature 3-6h, fully after dissolving, Temperature fall
To 1240 DEG C, 8h is kept the temperature, Crystallizing treatment is carried out, is cooled to room temperature, generates cordierite crystallite porcelain.
6. the high-temperature enamel according to claim 5 for high-chromium white cast iron, it is characterised in that:Al (the H2PO4)3
Preparation in, the Al (OH)3Weight ratio with phosphate aqueous solution is 1:6.7.
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Citations (7)
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JPS598639A (en) * | 1982-07-05 | 1984-01-17 | Matsushita Electric Ind Co Ltd | Enamel coating layer and preparation thereof |
JPH01138152A (en) * | 1987-11-20 | 1989-05-31 | Ngk Insulators Ltd | Production of porcelain enamel product |
CN1037933A (en) * | 1988-04-28 | 1989-12-13 | 日本钢管株式会社 | The method and apparatus of preparation silicon single-crystal |
CN1169967A (en) * | 1996-07-08 | 1998-01-14 | 山东新华医药集团有限责任公司 | Low temperature firing acid-alkali resistant enamel and preparation thereof |
CN101961203A (en) * | 2009-07-21 | 2011-02-02 | 深圳市金凯科技有限公司 | Environmental-friendly heat-resistant microcrystal color ceramic container and manufacturing method thereof |
CN102167513A (en) * | 2010-12-26 | 2011-08-31 | 湖南省无机色釉料工程技术研究中心有限公司 | Preparation technology of phosphosilicate enamel |
CN107129150A (en) * | 2017-06-27 | 2017-09-05 | 佛山市大千色釉料有限公司 | A kind of high abrasion glaze for glazed tile and preparation method thereof |
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2018
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Patent Citations (7)
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JPS598639A (en) * | 1982-07-05 | 1984-01-17 | Matsushita Electric Ind Co Ltd | Enamel coating layer and preparation thereof |
JPH01138152A (en) * | 1987-11-20 | 1989-05-31 | Ngk Insulators Ltd | Production of porcelain enamel product |
CN1037933A (en) * | 1988-04-28 | 1989-12-13 | 日本钢管株式会社 | The method and apparatus of preparation silicon single-crystal |
CN1169967A (en) * | 1996-07-08 | 1998-01-14 | 山东新华医药集团有限责任公司 | Low temperature firing acid-alkali resistant enamel and preparation thereof |
CN101961203A (en) * | 2009-07-21 | 2011-02-02 | 深圳市金凯科技有限公司 | Environmental-friendly heat-resistant microcrystal color ceramic container and manufacturing method thereof |
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