CN108296702A - A kind of the embossing manufacture craft and embossing making apparatus of hand carving dandy roll - Google Patents
A kind of the embossing manufacture craft and embossing making apparatus of hand carving dandy roll Download PDFInfo
- Publication number
- CN108296702A CN108296702A CN201710025182.1A CN201710025182A CN108296702A CN 108296702 A CN108296702 A CN 108296702A CN 201710025182 A CN201710025182 A CN 201710025182A CN 108296702 A CN108296702 A CN 108296702A
- Authority
- CN
- China
- Prior art keywords
- roll
- pony roll
- motor
- embossing
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a kind of embossing manufacture craft of hand carving dandy roll and embossing making apparatus, using pony roll is first made, the embossing on pony roll are replicated in big roller, obtains hand carving dandy roll；The production time is greatly saved in the embossing manufacture craft of hand carving dandy roll of the present invention, improves efficiency, reduces cost；The embossing making apparatus of hand carving dandy roll of the present invention is simple, is easy to implement.
Description
Technical field
The present invention relates to dandy roll production field more particularly to a kind of embossing manufacture crafts of hand carving dandy roll.The present invention
Further relate to a kind of embossing making apparatus of hand carving dandy roll.
Background technology
Hand carving dandy roll is mainly used in wallpaper embossing and PVC sheet embossing at present.The usual technological process of production：1）3D is swept
It retouches；2）Unit spliced is combined as finished product breadth；3）Stereoscopic level is extracted, is split；4）Roller presses the rule of finished product breadth
Lattice produce；5）Gluing；6）Laser engraving；7）Corrosion；8）Hand engraving.Existing hand carving dandy roll is pressed entire finished product breadth and is advised
Lattice production is to obtain required texture, then manually engraving completes the embossing making of dandy roll.Entire layout flower pattern is pressed in hand engraving
Engraving, area is more, heavy workload, and the delivery cycle is long.
Invention content
Existing heavy workload and efficiency are low when in order to solve the problems, such as hand carving dandy roll making in the prior art, the present invention
Purpose be to provide a kind of embossing manufacture craft of hand carving dandy roll.For this purpose, the present invention will also provide a kind of hand carving dandy roll
Emboss making apparatus.
To achieve the goals above, the first aspect of the present invention provides a kind of embossing manufacture craft of hand carving dandy roll, packet
Include following steps：
S1,3D are scanned；
S2, selection unit, and fractionation is extracted to the stereoscopic level of selection unit, formulate each layer of carving depth；
S3, roller are produced by unit specification；
S4 obtains the pony roll of certain flower pattern by gluing, laser engraving, burn into hand engraving, heat treatment；
Texture on pony roll is replicated in big roller by side squish lip forms of corrosion, obtains the hand carving pressure for having and centainly embossing by S5
Line roller.
Wherein, the S5 includes the following steps：
S50, in big roller surface coating asphalt glue；
S51, the decorative pattern on pony roll is extruded on big roller；
S52, by S51, treated that big roller decorative pattern corrodes；
S53, S51 and S52 is repeated, until the pattern depth and pony roll on big roller is identical.
Wherein, asphalt adhesive thickness is 0.05mm in the S50, and temperature is 40-50 DEG C.
Wherein, it is 80kg that pony roll, which is applied to the pressure on big roller, in the S51.
Wherein, the corrosive liquid in the S52 is salpeter solution, and the volume ratio of nitric acid and water is 1 in the salpeter solution:3,
Etching time is 5 minutes.
Wherein, the extrusion equipment includes lathe bed, and motor is arranged in lathe bed side, and motor is arranged above the motor, described
Motor is connect by rotary shaft with big roller, and the big roller is connect by supporting rack with lathe bed, and pony roll is additionally provided on the lathe bed
It squeezes platform and squeezes the screw rod that platform is connect with pony roll, the screw rod is located at the downside that pony roll squeezes platform, is acted on by motor
It drives pony roll to squeeze platform to be moved, the pony roll squeezes platform and connects clump weight, first body of rod by first body of rod
Upper end is provided with adjusting rod, and the adjusting rod upper end is provided with retractable member, the length for adjusting adjusting rod, the pony roll
It squeezes platform and pony roll is connected by support column, pony roll connects adjusting rod by second body of rod, and the extrusion equipment further includes control
Panel, the control panel connect and control motor and motor, to complete extrusion process.
Using the above scheme, the decorative pattern on pony roll is expressed on big roller, relative to directly decorative pattern is replicated on big roller,
Labor intensity is reduced, production efficiency is improved.
The second aspect of the present invention provides a kind of embossing making apparatus of hand carving dandy roll, including lathe bed, lathe bed side are set
Set motor, motor be set above the motor, the motor is connect by rotary shaft with big roller, the big roller by supporting rack and
Lathe bed connects, and pony roll is additionally provided on the lathe bed and squeezes platform and squeezes the screw rod that platform is connect, the screw rod position with pony roll
The downside of platform is squeezed in pony roll, is acted on by motor and pony roll extruding platform is driven to be moved, the pony roll squeezes platform and passes through
First body of rod connects clump weight, and first body of rod upper end is provided with adjusting rod, and the adjusting rod upper end is provided with telescoping section
Part, the length for adjusting adjusting rod, the pony roll squeeze platform by pony roll of the support column connection with embossing, and pony roll passes through
Second body of rod connects adjusting rod, and the extrusion equipment further includes control panel, and the control panel connects and controls motor and horse
It reaches, to complete extrusion process.
Compared with prior art, the advantageous effect that the present invention realizes：The embossing manufacture craft of hand carving dandy roll of the present invention is adopted
With pony roll is first made, the embossing on pony roll is replicated in big roller, obtains hand carving dandy roll, the solution traditional fabrication big roller time is slow,
It is long to carve the time, the problem of influencing delivery date and production cost；The embossing manufacture craft of hand carving dandy roll of the present invention greatlys save
Production time, efficiency is improved, cost is reduced；The embossing making apparatus of hand carving dandy roll of the present invention is simple, is easy to implement.
Description of the drawings
Below in conjunction with the drawings and specific embodiments, present invention be described in more detail：
Fig. 1 is the structural schematic diagram of the embossing making apparatus of hand carving dandy roll of the present invention.
Wherein：Lathe bed 1, motor 2, pony roll 3, big roller 4, motor 5, supporting rack 6, control panel 7, rotary shaft 8, pony roll squeeze
Platform 9, screw rod 10, first body of rod 11, clump weight 12, adjusting rod 13, retractable member 14, support column 15, second body of rod 16.
Specific implementation mode
A kind of embossing manufacture craft of hand carving dandy roll, includes the following steps：
S1,3D are scanned；
S2, selection unit, and fractionation is extracted to the stereoscopic level of selection unit, formulate each layer of carving depth；
S3, roller produce pony roll by unit specification；
S4 obtains the pony roll of certain flower pattern by gluing, laser engraving, burn into hand engraving, heat treatment；
S5, big roller surface be coated with 0.05mm thickness asphalt adhesive, pony roll is extruded on big roller, control big roller rotating speed for 10 meters/
Point, the decorative pattern on pony roll is uniformly extruded on big roller, pours the decorative pattern on big roller with salpeter solution, pouring is washed by water after five minutes；
S6 repeats S5 steps, until pattern depth is identical as pony roll on big roller.
Wherein, the temperature of asphalt adhesive is 40-50 DEG C.
Wherein, it is 80kg that pony roll, which is applied to the pressure on big roller,.
Wherein, the volume ratio of nitric acid and water is 1 in salpeter solution:3.
Such as Fig. 1, motor 5 is arranged in a kind of embossing making apparatus of hand carving dandy roll, including lathe bed 1,1 side of lathe bed, described
Motor 2 is arranged in 5 top of motor, and the motor 2 is connect by rotary shaft 8 with big roller 4, and the big roller 4 passes through supporting rack 6 and lathe bed
1 connects, and pony roll is additionally provided on the lathe bed 1 and squeezes platform 9 and squeezes the screw rod 10 that platform 9 is connect, the screw rod with pony roll
10 are located at the downside that pony roll squeezes platform 9, are acted on by motor 5 and pony roll extruding platform 9 is driven to be moved, the pony roll squeezes flat
Platform 9 connects clump weight 12 by first body of rod 11, and first body of rod, 11 upper end is provided with adjusting rod 13, on the adjusting rod 13
End is provided with retractable member 14, the length for adjusting adjusting rod 13, and the pony roll squeezes platform 9 and connected by support column 15
Pony roll 3, pony roll 3 connect adjusting rod 13 by second body of rod 16, and the extrusion equipment further includes control panel 7, the control plane
Plate 7 connects and controls motor 5 and motor 2, to complete extrusion process.
The course of work：Starter motor 2, big roller 4 are rotated under the action of rotary shaft 8, adjust retractable member 14, will
Adjusting rod 13 shortens, and pony roll 3 is extruded under the pulling force of own wt and clump weight 12 on big roller 4, band of the pony roll 3 in big roller 4
It is rotated under dynamic；Start motor 5, pony roll squeezes platform 9 and moved forward under the action of screw rod 10, by the texture on pony roll 3
It is extruded on big roller 4, pony roll 3 is constantly mobile, realizes that the whole of 4 texture of big roller replicate；After work, retractable member is adjusted
14, adjusting rod 13 is extended, pony roll 3 leaves big roller 4.
The above specific embodiments are only exemplary, is to preferably make skilled artisans appreciate that originally
Patent, be not to be construed as include to this patent range limitation；As long as appointing according to made by spirit disclosed in this patent
How with change or modification, the range that this patent includes is each fallen within.
Claims (7)
1. a kind of embossing manufacture craft of hand carving dandy roll, which is characterized in that include the following steps：
S1,3D are scanned；
S2, selection unit, and fractionation is extracted to the stereoscopic level of selection unit, formulate each layer of carving depth；
S3, roller are produced by unit specification；
S4 obtains the pony roll of certain flower pattern by gluing, laser engraving, burn into hand engraving, heat treatment；
Texture on pony roll is replicated in big roller by side squish lip forms of corrosion, obtains the hand carving pressure for having and centainly embossing by S5
Line roller.
2. the embossing manufacture craft of hand carving dandy roll as described in claim 1, which is characterized in that the S5 includes following step
Suddenly：
S50, in big roller surface coating asphalt glue；
S51, the decorative pattern on pony roll is extruded on big roller；
S52, by S51, treated that big roller decorative pattern corrodes；
S53, S51 and S52 is repeated, until the pattern depth and pony roll on big roller is identical.
3. the embossing manufacture craft of hand carving dandy roll as claimed in claim 2, which is characterized in that asphalt adhesive is thick in the S50
For 0.05mm, temperature is 40-50 DEG C.
4. the embossing manufacture craft of hand carving dandy roll as claimed in claim 2, which is characterized in that pony roll applies in the S51
Pressure on big roller is 80kg.
5. the embossing manufacture craft of hand carving dandy roll as claimed in claim 2, which is characterized in that the corrosive liquid in the S52
For salpeter solution, the volume ratio of nitric acid and water is 1 in the salpeter solution:3, etching time is 5 minutes.
6. the embossing manufacture craft of hand carving dandy roll as described in claim 1, which is characterized in that the extrusion equipment includes bed
Body（1）, lathe bed（1）Motor is arranged in side（5）, the motor（5）Motor is arranged in top（2）, the motor（2）Pass through rotary shaft
（8）With big roller（4）Connection, the big roller（4）Pass through supporting rack（6）With lathe bed（1）Connection, the lathe bed（1）On be additionally provided with
Pony roll squeezes platform（9）And squeeze platform with pony roll（9）The screw rod of connection（10）, the screw rod（10）Platform is squeezed positioned at pony roll
（9）Downside, by motor（5）Effect drives pony roll to squeeze platform（9）It is moved, the pony roll squeezes platform（9）Pass through
One body of rod（11）Connect clump weight（12）, first body of rod（11）Upper end is provided with adjusting rod（13）, the adjusting rod（13）
Upper end is provided with retractable member（14）, for adjusting adjusting rod（13）Length, the pony roll squeezes platform（9）Pass through support
Column（15）Connect pony roll（3）, pony roll（3）Pass through second body of rod（16）Connect adjusting rod（13）, the extrusion equipment further includes control
Panel processed（7）, the control panel（7）It connects and controls motor（5）And motor（2）, to complete extrusion process.
7. a kind of embossing making apparatus of hand carving dandy roll, which is characterized in that including lathe bed（1）, lathe bed（1）Motor is arranged in side
（5）, the motor（5）Motor is arranged in top（2）, the motor（2）Pass through rotary shaft（8）With big roller（4）Connection, the big roller
（4）Pass through supporting rack（6）With lathe bed（1）Connection, the lathe bed（1）On be additionally provided with pony roll squeeze platform（9）And it is squeezed with pony roll
Flattening bench（9）The screw rod of connection（10）, the screw rod（10）Platform is squeezed positioned at pony roll（9）Downside, by motor（5）Zone of action
Dynamic pony roll squeezes platform（9）It is moved, the pony roll squeezes platform（9）Pass through first body of rod（11）Connect clump weight（12）,
First body of rod（11）Upper end is provided with adjusting rod（13）, the adjusting rod（13）Upper end is provided with retractable member（14）,
For adjusting adjusting rod（13）Length, the pony roll squeezes platform（9）Pass through support column（15）Pony roll of the connection with embossing
（3）, pony roll（3）Pass through second body of rod（16）Connect adjusting rod（13）, the pony roll（3）With control panel（7）Connection, the pressure
Line making apparatus further includes control panel（7）, the control panel（7）It connects and controls motor（5）And motor（2）, to complete
Extrusion process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710025182.1A CN108296702A (en) | 2017-01-13 | 2017-01-13 | A kind of the embossing manufacture craft and embossing making apparatus of hand carving dandy roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710025182.1A CN108296702A (en) | 2017-01-13 | 2017-01-13 | A kind of the embossing manufacture craft and embossing making apparatus of hand carving dandy roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108296702A true CN108296702A (en) | 2018-07-20 |
Family
ID=62872411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710025182.1A Pending CN108296702A (en) | 2017-01-13 | 2017-01-13 | A kind of the embossing manufacture craft and embossing making apparatus of hand carving dandy roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108296702A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297490A (en) * | 2017-01-13 | 2018-07-20 | 上海众邦制版科技有限公司 | A kind of wallpaper dandy roll production method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US681727A (en) * | 1900-10-01 | 1901-09-03 | Emil Offenbacher | Manufacture of pattern-rollers. |
| US1982209A (en) * | 1930-10-13 | 1934-11-27 | Keller Dorian Colorfilm Corp | Method of embossing cylinders for the goffering of films |
| US2662002A (en) * | 1951-02-14 | 1953-12-08 | Frederick A Sunderhauf | Method of embossing rolls |
| GB814565A (en) * | 1957-06-27 | 1959-06-10 | Modern Engraving & Machine Com | Improvements in or relating to the production of matched embossing rolls |
| US3214309A (en) * | 1962-06-22 | 1965-10-26 | Modern Engraving And Machine C | Engraving embossing rolls accurately with a repeated design |
| CN2145106Y (en) * | 1992-11-20 | 1993-11-03 | 谢雁鸣 | Double-metal emboss rocc bank of emboss machine with changable figure |
| CN1161906A (en) * | 1996-04-08 | 1997-10-15 | 湖北省荆门市塑料台布厂 | Method for making large multi-gradation intaglio plate floral roller |
| CN104626728A (en) * | 2015-02-03 | 2015-05-20 | 龙游运城压纹制版有限公司 | Method for engraving embossing roller |
| CN205705673U (en) * | 2016-05-09 | 2016-11-23 | 湖州刻强制版有限公司 | A kind of roller mould extruder |
-
2017
- 2017-01-13 CN CN201710025182.1A patent/CN108296702A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US681727A (en) * | 1900-10-01 | 1901-09-03 | Emil Offenbacher | Manufacture of pattern-rollers. |
| US1982209A (en) * | 1930-10-13 | 1934-11-27 | Keller Dorian Colorfilm Corp | Method of embossing cylinders for the goffering of films |
| US2662002A (en) * | 1951-02-14 | 1953-12-08 | Frederick A Sunderhauf | Method of embossing rolls |
| GB814565A (en) * | 1957-06-27 | 1959-06-10 | Modern Engraving & Machine Com | Improvements in or relating to the production of matched embossing rolls |
| US3214309A (en) * | 1962-06-22 | 1965-10-26 | Modern Engraving And Machine C | Engraving embossing rolls accurately with a repeated design |
| CN2145106Y (en) * | 1992-11-20 | 1993-11-03 | 谢雁鸣 | Double-metal emboss rocc bank of emboss machine with changable figure |
| CN1161906A (en) * | 1996-04-08 | 1997-10-15 | 湖北省荆门市塑料台布厂 | Method for making large multi-gradation intaglio plate floral roller |
| CN104626728A (en) * | 2015-02-03 | 2015-05-20 | 龙游运城压纹制版有限公司 | Method for engraving embossing roller |
| CN205705673U (en) * | 2016-05-09 | 2016-11-23 | 湖州刻强制版有限公司 | A kind of roller mould extruder |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297490A (en) * | 2017-01-13 | 2018-07-20 | 上海众邦制版科技有限公司 | A kind of wallpaper dandy roll production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180720 |