CN108296609A - A kind of anti-welding procedure for sidewindering multi-functional cabinet of totally enclosed type aluminium alloy - Google Patents
A kind of anti-welding procedure for sidewindering multi-functional cabinet of totally enclosed type aluminium alloy Download PDFInfo
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- CN108296609A CN108296609A CN201810149431.2A CN201810149431A CN108296609A CN 108296609 A CN108296609 A CN 108296609A CN 201810149431 A CN201810149431 A CN 201810149431A CN 108296609 A CN108296609 A CN 108296609A
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- plate
- welding
- welded
- sidewindering
- weld seam
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/164—Arc welding or cutting making use of shielding gas making use of a moving fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
Abstract
The invention belongs to aluminum alloy solder technology fields,It is related to a kind of anti-welding procedure for sidewindering multi-functional cabinet of the totally enclosed type aluminium alloy that heavy truck is external,Including bottom plate,The top plate and back plate that are respectively and fixedly installed on front side of bottom plate with rear side and the side plate for being respectively and fixedly installed to bottom plate left and right side,Bottom plate,Top plate,Back plate and side plate surround a cuboid,Cuboid corner location is installed with shackle plate,Being fastened above cuboid has door-plate,The corner location intersection of door-plate is equipped with reinforcing rib,Bottom section bar is installed with below bottom plate,Weld time-division top plate,Back plate,Bottom plate respectively with plate-side plate welding,Bottom section bar is welded with bottom plate,Shackle plate and side plate,Bottom section bar is welded,Door-plate and stiffener plate welding four-stage welding,It solves the Vehicular multifunctional cabinet of existing carbon steel steel plate material and anti-to sidewinder beam own wt big,It is unfavorable for energy-saving and emission-reduction and corrosion resistance is unable to reach the problem of requiring.
Description
Technical field
The invention belongs to aluminum alloy solder technology fields, are related to a kind of anti-side of totally enclosed type aluminium alloy that heavy truck is external
Roll the welding procedure of multi-functional cabinet.
Background technology
The existing external multi-functional cabinet of heavy truck and it is anti-sidewinder beam generally use ordinary carbon steel steel plate and be welded, and brush anti-
Rust paint anti-corrosion.To reduce manufacturing cost, usual carbon steel steel plate is directly cutting into welding specification；It is multi-functional to reduce manufacturing schedule
Cabinet and the anti-beam that sidewinders are welded using interruption, and unwelded place applies fluid sealant.
Existing Vehicular multifunctional cabinet and the anti-beam that sidewinders are two components, and own wt is big, increases car body weight, is unfavorable for saving
It can emission reduction；Antirust paint poor corrosion resistance easy to fall off, tool box service life are short；Fluid sealant is chronically exposed to outdoor, multi-functional
The erosions such as cabinet rain and snow require to be unable to reach.
Invention content
In view of this, the present invention sidewinders beam itself weight to solve the Vehicular multifunctional cabinet of existing carbon steel steel plate material with anti-
Amount is big, is unfavorable for energy-saving and emission-reduction and corrosion resistance is unable to reach the problem of requiring, and provides that a kind of totally enclosed type aluminium alloy is anti-to sidewinder
The welding procedure of multi-functional cabinet.
In order to achieve the above objectives, the present invention provides a kind of anti-welding procedure for sidewindering multi-functional cabinet of totally enclosed type aluminium alloy,
The anti-multi-functional cabinet that sidewinders includes bottom plate, is respectively and fixedly installed to the top plate and back plate of bottom plate front side and rear side and fixes peace respectively
Mounted in the side plate of bottom plate left and right side, bottom plate, top plate, back plate and side plate surround a cuboid, and cuboid corner location is solid
Dingan County is equipped with shackle plate, and being fastened above cuboid has door-plate, and the corner location intersection of door-plate is equipped with reinforcing rib, the lower section of bottom plate
It is installed with bottom section bar, welding time-division four-stage welding is as follows：
A, top plate, back plate, bottom plate respectively with plate-side plate welding：Top plate, back plate, bottom plate and side plate are clamped on welding tooling
The weld seam of intersection location is welded, welding line joint form is corner connection weld seam, and weld seam leg is 2mm, and welding current is 90~110A, weldering
It is 17.7~18.5V to connect voltage, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min；
B, bottom section bar and bottom plate weld：The cuboid cabinet that bottom section bar and step A weld is clamped in welding tooling
Upper welded seam, welding line joint form are corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, weldingvoltage
For 19.7~22.0V, speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min；
C, shackle plate and side plate, bottom section bar are welded：Shackle plate welding is clamped in Welder with the cabinet that step B is welded
Welded seam is loaded onto, welding point form is corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, welding electricity
Pressure is 19.7~22.0V, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min；
D, door-plate and stiffener plate are welded：Door-plate and stiffener plate are clamped on welding tooling, welding point form is
Corner connection weld seam, weld seam leg be 2mm, 140~160A of welding current, weldingvoltage be 19.7~22.0V, speed of welding be 2~
3mm/s, shield gas flow rate are 15~20L/min.
Further, prevent that it is 5052-H32 rustproof aluminium sheets to sidewinder multi-functional cabinet material, the thickness of rustproof aluminium sheet is 2mm.
Further, welding equipment is Rpanasonic YC-300BP Panasonics electric welding machine, and protective gas is Ar gas, is used
Welding material be aluminium welding wire Er 5356, a diameter of 2.4mm of aluminium welding wire.
Further, the welding manner of step A is that interruption is welded, and reduces influence of the local deformation to cabinet entirety.
Further, the welding manner of step D is spot welding.
Further, environment temperature must not be less than 20 DEG C when welding, and humidity is not more than 60%.
The beneficial effects of the present invention are：
1, the multi-functional cabinet for preventing sidewindering the welding procedure welding of multi-functional cabinet through the invention anti-will sidewinder beam and multi-functional
Cabinet is combined into one, and the anti-multi-functional cabinet that sidewinders uses all aluminium alloy structure, improves the corrosion resistance of multi-functional cabinet, alleviates weight
The weight of type truck is the one third of original weight, reduces truck oil consumption, and since the resistance to air of aluminium alloy itself and sleet are rotten
Erosion is not necessarily to brush antirust paint, reduces manufacturing cost and practicality.
2, the multi-functional cabinet for preventing sidewindering the welding procedure welding of multi-functional cabinet through the invention, realizes aluminum alloy welding in succession
It connects, using the excellent performance of aluminium alloy, and by improving welding condition, welding deformation can be greatly reduced, reduce weld seam
Defect improves production efficiency.
3, prevent sidewindering the multi-functional cabinet of the welding procedure welding of multi-functional cabinet through the invention, it is anti-to sidewinder multi-functional cabinet realization
It is totally-enclosed, the rain and snow ability of multi-functional cabinet is improved, sealing performance greatly improves, and it is endless hermetically sealed to improve traditional handicraft
Present situation.
Description of the drawings
In order to keep the purpose of the present invention, technical solution and advantageous effect clearer, the present invention provides following attached drawing and carries out
Explanation：
Fig. 1 is the anti-structural schematic diagram for sidewindering multi-functional cabinet cabinet of totally enclosed type aluminium alloy of the present invention；
Fig. 2 is the anti-structural schematic diagram for sidewindering multi-functional cabinet head cover of totally enclosed type aluminium alloy of the present invention.
Specific implementation mode
The preferred embodiment of the present invention will be described in detail below.
Reference numeral in Figure of description includes：
Top plate 1, bottom plate 2, back plate 3, side plate 4, shackle plate 5, stiffener plate 6, door-plate 7, bottom section bar 8.
The anti-welding procedure for sidewindering multi-functional cabinet of the totally enclosed type aluminium alloy as shown in Fig. 1~2, it is anti-to sidewinder multi-functional cabinet material
Thickness for 5052-H32 rustproof aluminium sheets, rustproof aluminium sheet is 2mm.Welding equipment is welded for Rpanasonic YC-300BP Panasonics
Machine, protective gas are Ar gas, and used welding material is aluminium welding wire Er 5356, a diameter of 2.4mm of aluminium welding wire.It is anti-to sidewinder
Multi-functional cabinet includes bottom plate 2, is respectively and fixedly installed to the top plate 1 and back plate 3 of 2 front side of bottom plate and rear side and is fixedly mounted respectively
In the side plate 4 of 2 left and right side of bottom plate, bottom plate 2, top plate 1, back plate 3 and side plate 4 surround a cuboid, cuboid quadrangle position
It sets and is installed with shackle plate 5, being fastened above cuboid has door-plate 7, and the corner location intersection of door-plate 7 is equipped with reinforcing rib, bottom
The lower section of plate 2 is installed with bottom section bar 8, and welding time-division four-stage welding is as follows：
A, top plate 1, back plate 3, bottom plate 2 are welded with side plate 4 respectively：Top plate 1, back plate 3, bottom plate 2 and side plate 4 are clamped in weldering
The weld seam that intersection location is welded in tooling is connect, welding line joint form is corner connection weld seam, and weld seam leg is 2mm, welding current 90
~110A, weldingvoltage are 17.7~18.5V, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min, weldering
It is that interruption is welded to connect mode, reduces influence of the local deformation to cabinet entirety；
B, bottom section bar 8 is welded with bottom plate 2：The cuboid cabinet that bottom section bar 8 and step A weld is clamped in Welder
Welded seam is loaded onto, welding line joint form is corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, welding electricity
Pressure is 19.7~22.0V, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min, controls welding current and weldering
Speed is connect, thin and thick, which differs greatly, be easy to cause the local deformation of cabinet；
C, shackle plate 5 is welded with side plate 4, bottom section bar 8：The welding of shackle plate 5 is clamped in weldering with the cabinet that step B is welded
Welded seam in tooling is connect, welding point form is corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, weldering
It is 19.7~22.0V to connect voltage, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min, controls welding current
And speed of welding, thin and thick, which differs greatly, be easy to cause the local deformation of cabinet；
D, door-plate 7 is welded with stiffener plate 6：Door-plate 7 and stiffener plate 6 are clamped on welding tooling, welding point shape
Formula is corner connection weld seam, and weld seam leg is 2mm, and 140~160A of welding current, weldingvoltage is 19.7~22.0V, and speed of welding is
2~3mm/s, shield gas flow rate are 15~20L/min, control welding current and speed of welding, thin and thick, which differs greatly, to be easy to make
At the local deformation of cabinet, fixed herein for spot welding.
In addition, environment temperature must not be less than 20 DEG C when totally enclosed type aluminium alloy is prevented sidewindering multi-functional cabinet welding, humidity is little
In 60%.
By this welding procedure weld it is anti-sidewinder multi-functional cabinet, realize the anti-all aluminium alloy knot for sidewindering multi-functional cabinet
Structure significantly reduces the weight of heavy truck, reduces the oil consumption of truck.This is anti-, and to sidewinder multi-functional cabinet corrosion-resistant and be not necessarily to brush antirust
Paint reduces manufacturing cost and highly practical.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical
It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.
Claims (6)
1. a kind of anti-welding procedure for sidewindering multi-functional cabinet of totally enclosed type aluminium alloy, which is characterized in that it is described it is anti-sidewinder it is multi-functional
Cabinet includes bottom plate, is respectively and fixedly installed to the top plate and back plate of bottom plate front side and rear side and is respectively and fixedly installed on the left of bottom plate
With the side plate on right side, bottom plate, top plate, back plate and side plate surround a cuboid, and cuboid corner location is installed with lifting lug
Plate, cuboid top, which fastens, door-plate, and the corner location intersection of door-plate is equipped with reinforcing rib, and bottom is installed with below bottom plate
Portion's proximate matter, welding time-division four-stage welding, is as follows：
A, top plate, back plate, bottom plate respectively with plate-side plate welding：Top plate, back plate, bottom plate and side plate are clamped on welding tooling and welded
The weld seam of intersection location, welding line joint form are corner connection weld seam, and weld seam leg is 2mm, and welding current is 90~110A, welding electricity
Pressure is 17.7~18.5V, and speed of welding is 2~3mm/s, and shield gas flow rate is 15~20L/min；
B, bottom section bar and bottom plate weld：Bottom section bar is clamped in the step A cuboid cabinets welded on welding tooling and is welded
Welding seam, welding line joint form are corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, and weldingvoltage is
19.7~22.0V, speed of welding are 2~3mm/s, and shield gas flow rate is 15~20L/min；
C, shackle plate and side plate, bottom section bar are welded：Shackle plate welding is clamped in the cabinet that step B is welded on welding tooling
Welded seam, welding point form are corner connection weld seam, and weld seam leg is 3mm, and welding current is 140~160A, and weldingvoltage is
19.7~22.0V, speed of welding are 2~3mm/s, and shield gas flow rate is 15~20L/min；
D, door-plate and stiffener plate are welded：Door-plate and stiffener plate are clamped on welding tooling, welding point form is corner connection
Weld seam, weld seam leg are 2mm, and 140~160A of welding current, weldingvoltage is 19.7~22.0V, and speed of welding is 2~3mm/
S, shield gas flow rate are 15~20L/min.
2. the anti-welding procedure for sidewindering multi-functional cabinet as described in claim 1, which is characterized in that described to prevent sidewindering multi-functional cabinet
Material is 5052-H32 rustproof aluminium sheets, and the thickness of rustproof aluminium sheet is 2mm.
3. the as claimed in claim 2 anti-welding procedure for sidewindering multi-functional cabinet, which is characterized in that welding equipment is
Rpanasonic YC-300BP Panasonics electric welding machine, protective gas are Ar gas, and used welding material is aluminium welding wire Er 5356,
A diameter of 2.4mm of aluminium welding wire.
4. the as claimed in claim 3 anti-welding procedure for sidewindering multi-functional cabinet, which is characterized in that the welding manner of step A is
Interruption welding reduces influence of the local deformation to cabinet entirety.
5. the as claimed in claim 4 anti-welding procedure for sidewindering multi-functional cabinet, which is characterized in that the welding manner of step D is
Spot welding.
6. the anti-welding procedure for sidewindering multi-functional cabinet as claimed in claim 5, which is characterized in that environment temperature must not when welding
Less than 20 DEG C, humidity is not more than 60%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810149431.2A CN108296609B (en) | 2018-02-08 | 2018-02-08 | Welding process of totally-enclosed aluminum alloy side-rolling-prevention multifunctional cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810149431.2A CN108296609B (en) | 2018-02-08 | 2018-02-08 | Welding process of totally-enclosed aluminum alloy side-rolling-prevention multifunctional cabinet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108296609A true CN108296609A (en) | 2018-07-20 |
| CN108296609B CN108296609B (en) | 2020-01-31 |
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ID=62865367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810149431.2A Active CN108296609B (en) | 2018-02-08 | 2018-02-08 | Welding process of totally-enclosed aluminum alloy side-rolling-prevention multifunctional cabinet |
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| CN (1) | CN108296609B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014512A (en) * | 2018-10-24 | 2018-12-18 | 辽宁忠旺铝合金精深加工有限公司 | A kind of lightweight vehicle body battery frame structure welding technique |
| CN109514118A (en) * | 2018-12-21 | 2019-03-26 | 辽宁忠旺特种车辆制造有限公司 | A kind of big gooseneck container side plate welding procedure |
| CN109822251A (en) * | 2019-03-27 | 2019-05-31 | 辽宁忠旺铝合金精深加工有限公司 | A kind of skeleton welding procedure of built-in subway passenger door |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014512A (en) * | 2018-10-24 | 2018-12-18 | 辽宁忠旺铝合金精深加工有限公司 | A kind of lightweight vehicle body battery frame structure welding technique |
| CN109514118A (en) * | 2018-12-21 | 2019-03-26 | 辽宁忠旺特种车辆制造有限公司 | A kind of big gooseneck container side plate welding procedure |
| CN109822251A (en) * | 2019-03-27 | 2019-05-31 | 辽宁忠旺铝合金精深加工有限公司 | A kind of skeleton welding procedure of built-in subway passenger door |
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| Publication number | Publication date |
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| CN108296609B (en) | 2020-01-31 |
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