CN108286927A - Plasticine preparation facilities and preparation method - Google Patents
Plasticine preparation facilities and preparation method Download PDFInfo
- Publication number
- CN108286927A CN108286927A CN201810094510.8A CN201810094510A CN108286927A CN 108286927 A CN108286927 A CN 108286927A CN 201810094510 A CN201810094510 A CN 201810094510A CN 108286927 A CN108286927 A CN 108286927A
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- China
- Prior art keywords
- plasticine
- item
- forming module
- preparation
- preparation facilities
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention discloses a kind of plasticine preparation facilities and preparation method, the plasticine preparation facilities includes：Plasticine forming module, the plasticine forming module are box-shaped and with the chamber for being used to form blocky plasticine；Cutting tool, the cutting tool cuts the blocky plasticine with vertical direction in the horizontal direction, to obtain plasticine item.Operating efficiency can be improved in plasticine preparation facilities according to the present invention, shortens duty cycle, reduces cost.
Description
Technical field
The present invention relates to a kind of plasticine preparation facilities and preparation methods.
Background technology
In the blade manufacturing process of wind power generation field, adhesion width and adhesive thickness when vane mold matching is bonded extremely are closed
It is important, it is related to the reliability of blade.Therefore trial closing is carried out before executing molding technique for sticking, plasticine item is utilized to examine
Between the survey blade shell and web and molding gap (adhesive thickness) between blade shell and bonding angle, then according to detection
As a result the amount of required structure glue when executing molding bonding is determined.
At present in wind-powered electricity generation field, vane mold matching gap detection with the preparation method of plasticine item be mainly pure manual processing at
Type or extrusion molding.Pure manual processing molding has that dimensional uniformity is poor, efficiency is low, time-consuming and laborious.Though extrusion molding
It so ensure that the dimensional uniformity in thickness when squeezing out, but the strip cylinder spiral squeezed out is packed together, or need
Required size is seized by hand to be segmented.Therefore, there are still the problems that size is inconsistent in the length of plasticine item.
When the dimensional uniformity difference for the plasticine item made, can influence to mold clearance measurement precision.In addition, squeezing out
Molding plasticine item is cylindrical, is easy to slide when being placed on bonding region, influences the measurement accuracy for molding gap.
In addition, in case of length of blade about 60m, a blade in bonding trial closing once needed for plasticine
The amount of item is at least 360.Blade dimensions are bigger, and required plasticine item is more.Pure manual processing is molded, a blade
The amount of plasticine item needed for trial closing take around input 12 it is artificial when.If the molding gap of detection is unsatisfactory for requiring,
Also need to by repeatedly trial closing repeatedly, required plasticine quantity multiplication, need to put into it is artificial when also double.However, hand
Work preparation has that efficiency is low, and it is artificial when increase also cost is caused to increase.
In addition, either pure manual processing molding or extrusion molding, plasticine item are required to be wrapped up with plastic film.So
And since plastic film is easy to fall off, when detection molds gap, plasticine item is squeezed by blade mold, and plasticine can overflow
Go out plastic film and be sticked to the bonding region of blade shell, or it is viscous on a plastic film, it is difficult to clean up.It not only causes additional
Workload, also result in plasticine item and lapping not recoverable.
Invention content
One of the objects of the present invention is to provide a kind of plasticine preparation facilities and preparation methods, to solve existing rubber
The problems such as skin mud producing efficiency is low, dimensional uniformity is poor.
According to an aspect of the present invention, a kind of plasticine preparation facilities is provided, the plasticine preparation facilities includes：
Plasticine forming module, the plasticine forming module are box-shaped and with the chamber for being used to form blocky plasticine；Cutter
Tool, the cutting tool cuts the blocky plasticine with vertical direction in the horizontal direction, to obtain plasticine item.
Optionally, the plasticine forming module can have a vertically stacked multilayered structure, every layer of thickness with
The thickness of plasticine item is identical.
Optionally, four plates that every layer of the plasticine forming module can be connected by right-angled intersection each other are formed.
Optionally, four plates may include be set in parallel two the first plates and perpendicular to described two first plate
Two the second plates are formed with the first card slot and in the right-angled intersection junction of described two first plates and described two second plates
Two draw-in groove, Open Side Down for first card slot, the second card slot opening upwards, first card slot and second card slot
Slot bottom is in contact with each other.
Optionally, between adjacent to each other two layers of the plasticine forming module by mortise-tenon joint or pin connection each other
Connection.
Optionally, the cutting tool may include horizontal resection cutter and vertical cutting tool, the vertical cutting tool
Including the multiple cutter being located in parallel to one another, the interval in the multiple cutter between two cutter adjacent to each other
It is of same size with plasticine item.
Optionally, the plasticine preparation facilities may also include plasticine pressuring flat device, the plasticine pressuring flat device
Including：Substrate, the plasticine forming module are located on the substrate；Top plate, the top plate supporting are molded in the plasticine
The top of module；Part is flattened, between the top plate and the plasticine forming module, wherein driven by driving device
The pressing part oppresses the plasticine forming module.
Optionally, the plasticine pressuring flat device can be driven by eccentric drive mechanism and be pumped.
According to another aspect of the present invention, a kind of plasticine preparation method, the plasticine preparation method packet are provided
It includes：Prepare blocky plasticine；Along the horizontal direction cutting blocky plasticine, to obtain the thickness of thickness and plasticine item
Identical flat rubber clod；The flat rubber clod is cut along vertical direction, to obtain plasticine item.
Optionally, in the step of preparing blocky plasticine, plasticine can be filled to be higher by plasticine forming module 1~
2cm。
Optionally, after completing to fill, plasticine can be oppressed, during oppressing the plasticine, passes through sensing
The stressing conditions of the plasticine control oppressive force, so that the plasticine and the plasticine forming module are contour.
Optionally, the plasticine forming module can have a vertically stacked multilayered structure, every layer of thickness with
The thickness of the plasticine item is identical, before the step of executing horizontal resection, first removes the of the plasticine forming module
One layer, then the plasticine of exposing is cut.
Optionally, the plasticine preparation method may also include：Prepare antiseize membrane, makes the anti-sticking of the antiseize membrane
Film surface is upward；Prepare double-sided pressure-sensitive adhesive tape, by a surface mount of the double-sided pressure-sensitive adhesive tape the antiseize membrane institute
State anti-sticking film surface one jiao；Plasticine item is lain in a horizontal plane on the anti-sticking film surface of the antiseize membrane；From with described one
The opposite another angle in angle starts, and the antiseize membrane is wrapped on the plasticine item, by the double-sided pressure-sensitive adhesive tape
Another surface is sticked to the substrate surface of the antiseize membrane.
Optionally, the size of the antiseize membrane can be determined according to the size of the plasticine item.
Plasticine preparation method according to the present invention and preparation facilities, can be obviously reduced the work prepared needed for plasticine item
Industry amount improves operating efficiency, shortens duty cycle, time saving and energy saving, reduces cost.Meanwhile plasticine item system according to the present invention
Preparation Method and the plasticine item of preparation facilities manufacture can have higher dimensional uniformity.In addition, plasticine according to the present invention
Preparation method and the plasticine item of preparation facilities manufacture can be applied to vane mold matching gap detection.Due to plasticine item have compared with
High dimensional uniformity, so can guarantee vane mold matching gap detection precision.In addition, plasticine item according to the present invention preparation side
Method and preparation facilities can make cuboid plasticine item, to solve in the prior art cylindrical plasticine item be easy from
The problem of bonding region slides.In addition, plasticine preparation method according to the present invention, can also solve lapping and fall off, squeeze
Pressure, which is overflowed, is sticked to blade bonding region and the problem of lapping is not easily cleaned, and can solve plasticine and lapping recycling
The problem of recycling, further effectively reduces manufacturing cost.
Description of the drawings
Fig. 1 is the signal for showing plasticine forming module and plasticine pressuring flat device according to an embodiment of the invention
Figure.
Fig. 2 is the installation signal for the pressure sensor for showing plasticine pressuring flat device according to an embodiment of the invention
Figure.
Fig. 3 is the front view for showing plasticine forming module according to an embodiment of the invention.
Fig. 4 is the vertical view for showing plasticine forming module according to an embodiment of the invention.
Fig. 5 is the exploded perspective view for showing plasticine forming module according to an embodiment of the invention.
Fig. 6 is to show the schematic diagram according to an embodiment of the invention that horizontal resection is executed to blocky plasticine.
Fig. 7 is the schematic diagram for showing vertical cutting tool according to an embodiment of the invention.
Fig. 8 is the signal for the plasticine finished product for showing that preparation method according to an embodiment of the invention is prepared
Figure.
Fig. 9 is the schematic diagram for the bonding location for showing double-sided pressure-sensitive adhesive tape according to an embodiment of the invention.
Figure 10 is the structural schematic diagram for showing antiseize membrane according to an embodiment of the invention.
Figure 11 is the structural schematic diagram for showing double-sided pressure-sensitive adhesive tape according to an embodiment of the invention.
Figure 12 shows the work that used plasticine item prepares, uses and store during vane mold matching technique for sticking
Skill flow chart.
Reference sign：10：Plasticine forming module, 11：First plate, 111：First card slot, 114：First through hole,
12：Second plate, 121：Second card slot, 122：Groove, 123：Protrusion, 124：Second through-hole, 20：Plasticine pressuring flat device, 21：Base
Plate, 22：Side plate, 23：Top plate, 24：Pressing part, 241：Pressure sensor, 25：Motor, 26：Bent axle, 27：Piston, 30：Horizontal cutting
Cutter has, and 40：Vertical cutting tool, 41：Braced frame, 42：Handle, 50：Blocky plasticine, 60：Tablet, 70：Plasticine item,
80：Double-sided pressure-sensitive adhesive tape, 81：Pressure sensitive adhesive, 82：Plastic basis material, 83：Antiadhesion barrier, 90：Antiseize membrane, 91：Plastic basis material, 92：Pressure
Quick glue, 93：Antiadhesion barrier, 94：Organic silicon coating.
Specific implementation mode
In order to enable those skilled in the art to be better understood from the present invention, below in conjunction with the accompanying drawings to the specific reality of the present invention
Example is applied to be described in detail.
Referring to figs. 1 to Fig. 8, plasticine preparation facilities according to an embodiment of the invention and preparation side will be described in
Method.
Plasticine preparation facilities according to an embodiment of the invention includes：Plasticine forming module 10, it is box-shaped and have
It is useful for forming the chamber of blocky plasticine；Cutting tool, for blocky plasticine to be cut with vertical direction in the horizontal direction, from
And obtain plasticine item.The plasticine item of plasticine preparation facilities manufacture according to the present invention can be used for the inspection of vane mold matching gap
It surveys.
With reference to Fig. 3 to Fig. 5, plasticine forming module 10 according to an embodiment of the invention can be assembled frame mould
Tool forms the chamber of regular hexahedron shape by assembling multiple plates.It can shape after filling and being compacted in the chamber by plasticine
At required blocky plasticine.
As an example, plate according to an embodiment of the invention can be plank.But embodiment is without being limited thereto, also can be used and appoints
What his light weight, easy to process and low-cost plate.
Plasticine forming module 10 can have multilayered structure on vertical direction (short transverse T), with a batch making
Multiple plasticine items.Show that plasticine forming module 10 has the example of three-decker in Fig. 3.But embodiment is not limited to
This, may also be formed as the structure of one layer, two layers, four layers, five layers or more layer.
Every layer of thickness of plasticine forming module 10 can be identical as the thickness of plasticine item 70.In the embodiment of the present invention
In, every layer of plasticine forming module 10 can be used identical four plates of height and make region S around plasticine is formed.Later,
It can be sequentially stacked multiple layers from bottom to top, to form plasticine forming module 10 with multi-layer structure.
As an example, the company of " cross fluting intersects " can be used between each plate of the same layer of plasticine forming module 10
Connect mode.
With reference to Fig. 4 and Fig. 5, in the same layer of plasticine forming module 10, four plates of right-angled intersection connection enclose each other
Region S is made around plasticine is formed.Four plates include two the first plates 11 being set in parallel and perpendicular to described two
Two the second plates 12 of one plate 11.As shown in Figures 4 and 5, which may include the of two (directions L) settings along its length
One plate 11 and two the second plates 12 that (directions W) is arranged in the width direction.
The first plate 11 being arranged along its length is connected with the right-angled intersection each other for the second plate 12 being arranged in the width direction
Place is respectively formed with the first card slot 111 and the second card slot 121.It can make the first card slot of the plate being arranged along its length 11
111 opening upwards, Open Side Down for the second card slot 121 of the second plate 12 being arranged in the width direction.Therefore, in the first plate 11 and
Two plates 12 are each other in the case of right-angled intersection, by keeping the first card slot 111 relative to each other and the second card slot 121 close to each other simultaneously
So that the slot bottom of the first card slot 111 and the second card slot 121 is in contact with each other, it can be achieved that the first plate 11 and the second plate 12 " cross is slotted
Intersect " formula connection.
The width of first card slot 111 can be identical as the thickness of the second plate 12, and the depth of the first card slot 111 can be the second plate
The half of 12 height.Similarly, the width of the second card slot 121 can be identical as the thickness of the first plate 11, the depth of the second card slot 121
Degree can be the half of the height of the first plate 11.Therefore, when the first card slot 111 and the second card slot 121 relative to each other gradually lean on
It is close and when slot bottom being made to contact, the first card slot 111 can perfection be engaged to the second plate 12, the second card slot 121 can perfection be engaged to first
Plate 11, to which the first plate 11 and the second plate 12 can steadily engage with each other fixation.
But the depth dimensions of the first card slot 111 and the second card slot 121 are without being limited thereto, as long as the first card slot 111 and second
The sum of depth of card slot 121 is equal to the height of plate.Pass through between the first plate 11 and the second plate 12 although being shown in Fig. 5
The mode of card slot connection, but embodiments of the present invention are not limited thereto, the first plate 11 and the second plate 12 can also be suitable by other
Mode be connected to each other.
As the example of assembling mode between each layer of plasticine forming module 10, " Tenon " connection type can be used.
With reference to Fig. 5, it can be formed at least one groove 122 on the upper surface for the first plate 11 being arranged in the width direction, i.e.,
The fourth of the twelve Earthly Branches in mortise-tenon joint can be formed at least one protrusion 123, i.e. tenon in mortise-tenon joint on the lower surface of the first plate 11.
The groove 122 of each first plate 11 and the positions and dimensions of protrusion 123 can correspond to each other.Therefore, when arranging in the vertical direction
When arranging multiple first plates 11, the first plate 11 positioned at upper layer and the first plate 11 positioned at lower layer can be by the protrusions that correspond to each other
123 and groove 122 (tenon and the fourth of the twelve Earthly Branches) steadily connect.
It is shown in Fig. 5 and forms three grooves 122 in the upper surface of the first plate 11, three are formed in the lower surface of the first plate 11
The example of a protrusion 123.
But embodiment is without being limited thereto, also protrusion can be formed in the upper surface of the first plate 11, in the lower surface of the first plate 11
Form groove.In addition, protrusion and the quantity of groove are also not necessarily limited to three, one, two, four, five or more can also be
It is a.In addition, protrusion and groove can be also formed on the second plate 12.
In addition, the connection type between each layer is not limited to above-mentioned connection type, pin connection or master craftsman of the Spring and Autumn period's lock etc. also can be used
Other connection types.
As an example, it can be formed with grip part, such as first through hole 114 and the second through-hole 124 at the both ends of each plate, with
Convenient working personnel take plate in assembly and disassembly plasticine forming module 10.The side of first through hole 114 and the second through-hole 124
Edge can do fillet processing, to prevent the hand of incised wound operating personnel.
Although this example show the holding part of through-hole form, but the invention is not restricted to this, can also be by first
Groove or additionally mounted handle are formed on the end surfaces at the both ends of plate 11 and the second plate 12 and form grip part.
Referring to Figures 1 and 2, plasticine preparation facilities may also include plasticine pressuring flat device 20, to be filled out by plasticine
It fills and is oppressing plasticine after plasticine forming module 10, to mold blocky plasticine.But embodiment is without being limited thereto,
Flat hammerstone also can be used to pat by hand, compacting, flatten plasticine.
Plasticine pressuring flat device 20 according to the present invention may include the substrate 21 as main body frame, top plate 23 and flatten part
24.Plasticine forming module 10 can be installed on the base plate (21.Top plate 23 may be supported on the top of plasticine forming module 10, example
It such as, can be by side plate 22 come roof supporting 23.Flattening part 24 can be plate-like, between top plate 23 and plasticine forming module 10 it
Between, and can be driven by driving device and flatten part 24, directly to pat, flatten and be compacted rubber in molding massive plasticine
Mud.
As an example, part 24 can be flattened to drive by motor and bent axle.Referring to Figures 1 and 2, plasticine pressuring flat device 20
It may also include the motor 25 and crankshaft connecting rod system on the upper surface of top plate 23.The axis of the bent axle 26 of crankshaft connecting rod system
It may be provided in horizontal plane.One end of bent axle 26 may be connected to motor 25, and the other end can be connected with piston 27.
Optionally, piston 27 can have the appearance generally in cylinder.The lower part of piston 27 can be inserted vertically into formation
In through-hole on top plate 23 part 24 is flattened to be connected to.As bent axle 26 carries out eccentric gearing, piston 27 and pressing part 24 exist
It pumps on vertical direction, to pat, be compacted and flatten plasticine.
Although figures 1 and 2 show that by motor 25 and bent axle 26 come drive flatten part 24, the present invention is not limited to
This, can also flatten pumping for part 24 by other eccentric gearing modes such as cam to realize.
With reference to Fig. 2, pressure sensor 241 is may be provided on the corner for flattening part 24, patted, compacting, flattened with induction
The stressing conditions of part 24 are flattened in operation process, and pressure signal is converted into the usable output signal of such as electric signal, to
The power of the impact force and compacting, pressing that can be patted according to the stressing conditions Balance route of the pressing part 24 sensed.As an example,
Pressure sensor 241 may be provided on four angles for flattening part 24, with general equilibrium measure pressure.
Cutting tool according to an embodiment of the invention can cut the blocky plasticine with vertical direction in the horizontal direction,
To obtain the plasticine item with rectangular shape.
As an example, cutting tool according to an embodiment of the invention may include horizontal resection cutter 30 and vertical cutter
Tool 40.
Horizontal resection cutter 30 may include cut portion and the handle portion positioned at cut portion both ends.With reference to Fig. 6, cutting
Partial length D can be more than or equal to the width d of blocky plasticine 50 to be cut, in the blocky plasticine 50 of cutting, horizontal resection
It can be cut to 30 along with direction A.
Vertical cutting tool 40 may include the multiple cutter being set parallel to each other.Multiple cuttings of vertical cutting tool 40
Interval in knife between two cutter adjacent to each other can be of same size with plasticine item 70, to ensure to cut obtained rubber
The size of skin mud item 70 is eligible.
With reference to Fig. 7, the both ends of multiple cutter of vertical cutting tool 40 can be connected with braced frame 41, to ensure structure
Stability.As an example, braced frame 41 can be rectangular, but embodiment is without being limited thereto, can also be it is rectangular, oval or other
Shape.
It is provided with handle 42 on the outside away form one another of braced frame 41, vertical cutting is operated with convenient working personnel
Cutter 40.
Multiple cutter of vertical cutting tool 40 and handle 42 can be welded to branch for example, by the mode of welding
The inner surface and the outer surface of support frame frame 41.
As another optional example, horizontal resection cutter 30 and vertical cutting tool 40 can be integrated in a Mechanical course dress
It sets.Specifically, horizontal resection cutter 30 and vertical cutting tool 40 are located in the same coordinate system system, are executing cutting
When, controlled level cutting tool 30 and vertical cutting tool 40 are distinguished by control device and cut plasticine along predefined paths,
Without manual control reference plane, accuracy is high and operating efficiency is high.
Below in conjunction with above-mentioned plasticine preparation facilities, plasticine item system according to an embodiment of the invention is described in detail
Preparation Method.
The plasticine preparation method of the present invention may include：Prepare blocky plasticine；Along horizontal direction and vertical direction
The blocky plasticine is cut, to obtain plasticine item.
As an example, above-mentioned plasticine forming module 10, which can be used, prepares blocky plasticine.When preparing blocky plasticine,
Chamber that can be for example, by manual operations filling plasticine forming module 10 or inner cavity, the dead angle of especially populated chamber.In addition,
The loading of plasticine can be higher by 1~2cm of top edge of plasticine forming module 10, with ensure be compacted and flatten plasticine it
Plasticine still is able to be sufficient filling with the chamber of plasticine forming module 10 in plasticine forming module 10 afterwards.
After completion of the filling, it can pat, be compacted, flatten plasticine by flattening part 24, can be set on pressing part 24
It is equipped with pressure sensor 241, patted with induction, compacting, flatten the stressing conditions for flattening part 24 in operation process, and according to induction
The power for the impact force and compacting, pressing that the stressing conditions Balance route arrived is patted.
After fully compressing plasticine so that rubber and plasticine forming module 10 are contour, then can obtain having predetermined
The blocky plasticine of size.
The horizontal cross section dimension for the blocky plasticine being prepared can be corresponding with the size of plasticine item.For example, preparing
The length of obtained blocky plasticine can be identical as the length of plasticine item, and the width for the blocky plasticine being prepared can be rubber
The integral multiple of the width of skin mud item.
Before executing cutting operation, need first to remove each plate for constituting plasticine forming module 10.
By taking the plasticine in the first layer for cutting plasticine forming module 10 as an example, plasticine forming module 10 is first removed
Then first plate 11 of the length direction of first layer removes the second plate of the width direction of the first layer of plasticine forming module 10
12, to expose plasticine corresponding with the interior chamber size of the first layer of plasticine forming module 10.It then, then can be to exposure
The plasticine gone out executes cutting operation.
When executing cutting operation, first use horizontal resection cutter 30 along the first plate of the second layer below first layer
11 and second plate 12 top edge execute horizontal resection, obtain thickness flat rubber clod identical with the thickness of plasticine item.
Then, vertical cutting can be executed to obtained flat rubber clod with vertical cutting tool 40, to obtain the rubber for meeting size
Skin mud item.Fig. 8 diagrammatically illustrates the finished product plasticine item 70 being placed on tablet 60.
For the remainder of blocky plasticine, repeats execution horizontal resection same as described above and vertical cutting walks
Suddenly, finally by entire blocky plasticine, successively cutting processing is multiple plasticine items 70.
After the completion of prepared by plasticine item, the finished product plasticine item 70 prepared can be neatly arranged in storage box,
In order to the package of subsequent execution plasticine item 70.
Below with reference to Fig. 9 to Figure 11, the follow-up packaging method of detailed description plasticine item 70.
The packaging method of plasticine item 70 may include：Prepare antiseize membrane 90, keeps the antiadhesion barrier of antiseize membrane 90 face-up；
Prepare double-sided pressure-sensitive adhesive tape 80, by a surface mount of double-sided pressure-sensitive adhesive tape 80 antiseize membrane 90 anti-sticking film surface one
Angle；Plasticine item 70 is lain in a horizontal plane on the anti-sticking film surface of antiseize membrane 90；Since another angle opposite with described one jiao,
Antiseize membrane 90 is wrapped on plasticine item 70, and in package, elasticity wants moderate, is not easy too tight or too loose；Anti-
When viscous film 90 is wrapped up to the position of double-sided pressure-sensitive adhesive tape 80, the antiadhesion barrier 83 of double-sided pressure-sensitive adhesive tape 80 is removed, and will be two-sided
Another surface of pressure sensitive adhesive tape 80 is sticked to the substrate surface of antiseize membrane 90.
After completing above-mentioned package step, the plasticine item 70 wrapped can be neatly arranged in storage box, be waited for
Gap detection is molded to use.
When placing plasticine item 70, plasticine item 70 is placed on to the center of antiseize membrane 90, and plasticine item 70
Placement direction can be vertical from another angle to one jiao of the direction with along package antiseize membrane 90, better to obtain
Wrap up effect.
The size of antiseize membrane 90 can be determined according to the size of plasticine item 70.As an example, in antiseize membrane 90 in just
In the case of rectangular, the diagonal distance of antiseize membrane 90 is preferably 2 times of 70 length of plasticine item, to ensure plasticine item 70
Fully wrap.Also, in the case where antiseize membrane 90 is square, plasticine item can be placed along rectangular diagonal line
70。
Although illustrated above 90 square situation of antiseize membrane, however, the present invention is not limited thereto, antiseize membrane 90 also may be used
With other shapes.For example, antiseize membrane 90 can be that rectangular shaped sheet in this case can be along rectangular long side
Plasticine item 70 is placed, and double-sided pressure-sensitive adhesive tape 80 is pasted in the long side of rectangular shaped sheet, then executes the packet of plasticine item
It wraps up in.As another example, rectangular shaped sheet set package plasticine item 70 also can be used.
It is all made of pressure sensitive adhesive in antiseize membrane 90 and double-sided pressure-sensitive adhesive tape 80 according to an embodiment of the invention.Pressure sensitive adhesive
It is to be not required to heating, solvent or other means, with finger pressure with regard to a kind of specific type adhesive of practicable bonding.Under normal circumstances,
Pressure sensitive adhesive is not used directly for being bonded, but it is used coated on being fabricated to various pressure sensitive adhesive products on banding substrate.
Antiseize membrane 90 according to an embodiment of the invention may include the plastic basis materials such as the polyester stacked gradually 91, single layer pressure
Quick glue 92 and single side are coated with the antiadhesion barrier 93 of organic silicon coating 94, and the lower surface of the plastic basis materials such as polyester 91, which is constituted, is easy bonding
Substrate surface, organic silicon coating 94 constitute the anti-sticking film surface for being not easy to be bonded.
The main function of single layer pressure sensitive adhesive 92 is not enhancing base materials, with sticking nature and permanently.Organic silicon coating 94
Have the characteristics that viscosity is low, surface tension is weak, surface energy is small, film forming ability is strong, this low surface tension and low-surface-energy make it
Has hydrophobic, anti-sticking, lubrication property.Therefore, using the antiseize membrane 90 can solve plasticine by external force squeeze it is thin with plastics
Film is bonded the problem of not easy-clear.
In addition, in actual use, plastic basis materials such as polyester 91 and anti-sticking can be distinguished by using two kinds of different colours
Film 93 identifies anti-sticking film surface with convenient working personnel when wrapping up operation, to make plasticine be closed with antiadhesion barrier face paste.
Double-sided pressure-sensitive adhesive tape 80 according to an embodiment of the invention may include the plastics such as the pressure sensitive adhesive stacked gradually 81, polyester
Base material 82, pressure sensitive adhesive 81 and the two-sided antiadhesion barrier 83 for being coated with organic silicon coating.
Pressure sensitive adhesive is the most important component part of pressure sensitive adhesive tape, and effect makes adhesive tape have to presser sensor adhesion characteristics.
But pressure sensitive adhesive tape further includes primer and back side process agent etc..Primer can be used for increasing the adhesive strength of pressure sensitive adhesive and base material.Make
When with pressure sensitive adhesive tape, protective film is torn off, using the presser sensor adhesion characteristics of pressure sensitive adhesive, gently pressurization can make adhesive tape and be glued
Object surface is bonded.Be not in the problem of adhesive pollutes adherend surface in addition, when tearing off pressure sensitive adhesive tape.
The effect for the double-deck pressure sensitive adhesive 81 that the present invention uses essentially consists in enhancing base materials, has good stripping performance.Have
Machine silicon coating has the characteristic of hydrophobic, anti-sticking lubrication.Therefore, using the double-sided pressure-sensitive adhesive tape 80, it is viscous that finger pressure not only may be implemented
It connects, can also realize anti-sticking and lubrication effect.
Below with reference to Figure 12, by taking length is the blade of 60m as an example, being discussed in detail will be by according to an embodiment of the invention
The obtained plasticine item of plasticine production method be applied to the technological process of molding gap detection.
For the blade that length is 60m, web bonding region adhesion width is generally in 100~110mm, leading edge bonding region
Adhesion width is generally in 90~130mm, 150~220mm of rear bonding region adhesion width.
In general, plasticine item 70 is advisable with width 30mm, height 20mm.It, can with the requirement of above-mentioned blade adhesion width size
To determine there are two types of 70 length dimensions of plasticine item：150mm × 30mm × 20mm and 230mm × 30mm × 20mm (long × wide ×
It is high).
The plasticine item of 150mm × 30mm × 20mm sizes can meet web bonding region, leading edge bonding region and portion
Divide the detection demand of rear bonding region.The plasticine item of 230mm × 30mm × 20mm sizes can meet remaining rear bonding
Region.The plasticine item of above two size can be produced by using the plasticine preparation method of the present invention.
The making of the plasticine item of step S01 to step S05 can refer to production method described above, be not repeated herein
Description.
In step S06, plasticine item is placed, the plasticine item of acquisition is placed according to technological standards operation procedure (SOP)
In designated position.Specifically, it is detected between blade shell and web and between blade shell and bonding angle using plasticine item
Molding gap when, it is desirable that place one piece of plasticine item every one meter in molding bonding region, the width of plasticine item with it is viscous
Connect the equivalent width in region.In rear bonding region, plasticine one end will exceed rib in blade mold and be no less than 20mm, another
End will reach core material edge.In blade mold leading edge bonding region, plasticine one end will be pressed onto on the outer rib of blade mold, another
End will exceed 10~20mm of leading edge bonding angle.To exceed web bonding method at the both ends of blade web bonding region, plasticine item
10~20mm of orchid.Each arrester (including aluminium, copper post, copper coin) places the plasticine item of one piece of 25cm long, each counterweight
Box places the plasticine item of two pieces of 25cm long.
In step S07, trial closing detection molding gap is implemented according to the molding testing requirements of technique SOP.Specifically, it uses
The thickness of the plasticine item of each position of vernier caliper measurement, and recorded.In general, bondline thickness requires to be 0.5~8mm.
It to be handled according to correlation finishing flow for the exceeded region of thickness.
In step S08, the plasticine item after use is collected, after the completion of molding gap detection, bonding region will be placed on
Plasticine item is collected in storage box.
In step S09, plasticine item/antiseize membrane after use is recycled, plasticine item after using respectively and anti-sticking
Film recycles, use to be recycled.
In step S10, store the plasticine item of recycling, will recycle plasticine item preservative film sealed envelope, stored protected from light,
Preventing from air-drying cannot use.
In conclusion plasticine preparation method according to the present invention and preparation facilities, can be obviously reduced and prepare plasticine
Workload needed for item improves operating efficiency, shortens duty cycle, time saving and energy saving, reduces cost.Meanwhile it is according to the present invention
Plasticine preparation method and the plasticine item of preparation facilities manufacture can have higher dimensional uniformity.In addition, according to this hair
Bright plasticine preparation method and the plasticine item of preparation facilities manufacture can be applied to vane mold matching gap detection.Due to rubber
Mud item has higher dimensional uniformity, so can guarantee vane mold matching gap detection precision.In addition, rubber according to the present invention
Mud preparation method and preparation facilities can make cuboid plasticine item, to solve cylindrical rubber in the prior art
Mud item is easy the problem of being slid from bonding region.In addition, plasticine preparation method according to the present invention, can also solve package material
The plasticine that material falls off, squeezes spilling is sticked to blade bonding region and the problem of lapping is not easily cleaned, and can solve rubber
The problem of skin mud and lapping recycle and reuse further effectively reduces manufacturing cost.
The specific implementation mode of the present invention is described in detail above, although having show and described some implementations
Example, it will be understood by those skilled in the art that not departing from the present invention's defined by the claims and their equivalents
It in the case of principle and spirit, can modify to these embodiments and perfect, these are changed and improve also should be in the present invention
Protection domain in.
Claims (14)
1. a kind of plasticine preparation facilities, which is characterized in that the plasticine preparation facilities includes：
Plasticine forming module (10), the plasticine forming module (10) are box-shaped and with being used to form blocky plasticine
Chamber；
Cutting tool, the cutting tool cuts the blocky plasticine with vertical direction in the horizontal direction, to obtain rubber
Mud item (70).
2. plasticine preparation facilities according to claim 1, which is characterized in that plasticine forming module (10) tool
There are vertically stacked multilayered structure, every layer of thickness identical as the thickness of plasticine item (70).
3. plasticine preparation facilities according to claim 2, which is characterized in that the plasticine forming module (10)
Every layer of four plate by the connection of right-angled intersection each other are formed.
4. plasticine preparation facilities according to claim 3, which is characterized in that four plates include being set in parallel
Two the first plates (11) and two the second plates (12) perpendicular to described two first plates (11), in described two first plates
(11) and the right-angled intersection junction of described two second plates (12) is formed with the first card slot (111) and the second card slot (121), institute
Stating the first card slot (111), Open Side Down, the second card slot (121) opening upwards, first card slot (111) and described second
The slot bottom of card slot (121) is in contact with each other.
5. plasticine preparation facilities according to claim 2, which is characterized in that the plasticine forming module (10)
It is connected to each other by mortise-tenon joint or pin connection between adjacent to each other two layers.
6. plasticine preparation facilities according to claim 1, which is characterized in that the cutting tool includes horizontal resection
Cutter (30) and vertical cutting tool (40), the vertical cutting tool (40) includes the multiple cuttings being located in parallel to one another
Knife, interval in the multiple cutter between two cutter adjacent to each other are of same size with plasticine item.
7. plasticine preparation facilities according to claim 1, which is characterized in that the plasticine preparation facilities also wraps
Plasticine pressuring flat device (20) is included, the plasticine pressuring flat device (20) includes：
Substrate (21), the plasticine forming module (10) are located on the substrate (21)；
Top plate (23), the top plate (23) are supported on the top of the plasticine forming module (10)；
Part (24) is flattened, between the top plate (23) and the plasticine forming module (10),
Wherein, the pressing part (24) is driven to oppress the plasticine forming module (10) by driving device.
8. plasticine preparation facilities according to claim 7, which is characterized in that the plasticine pressuring flat device (20) is logical
It crosses eccentric drive mechanism driving and pumps.
9. a kind of plasticine preparation method, which is characterized in that the plasticine preparation method includes：
Prepare blocky plasticine；
Along the horizontal direction cutting blocky plasticine, to obtain thickness flat rubber identical with the thickness of plasticine item
Clod；
The flat rubber clod is cut along vertical direction, to obtain plasticine item (70).
10. plasticine preparation method according to claim 9, which is characterized in that in the step of preparing blocky plasticine
In, plasticine is filled to being higher by (10) 1~2cm of plasticine forming module.
11. plasticine preparation method according to claim 10, which is characterized in that after completing to fill, oppress rubber
Skin mud controls oppressive force, so that institute during oppressing the plasticine by sensing the stressing conditions of the plasticine
It states plasticine and the plasticine forming module is contour.
12. plasticine preparation method according to claim 11, which is characterized in that the plasticine forming module (10)
With vertically stacked multilayered structure, every layer of thickness is identical as the thickness of plasticine item, is executing horizontal cutting
Before the step of cutting, the first layer of the plasticine forming module (10) is first removed, then the plasticine of exposing is cut.
13. plasticine preparation method according to claim 9, which is characterized in that the plasticine preparation method is also
Including：
Prepare antiseize membrane (90), keeps the antiadhesion barrier of the antiseize membrane (90) face-up；
Prepare double-sided pressure-sensitive adhesive tape (80), by a surface mount of the double-sided pressure-sensitive adhesive tape (80) in the antiseize membrane
(90) one jiao of the anti-sticking film surface；
Plasticine item (70) is lain in a horizontal plane on the anti-sticking film surface of the antiseize membrane (90)；
Since another angle opposite with described one jiao, the antiseize membrane (90) is wrapped on the plasticine item (70),
Another surface of the double-sided pressure-sensitive adhesive tape (80) to be sticked to the substrate surface of the antiseize membrane (90).
14. plasticine preparation method according to claim 13, which is characterized in that according to the plasticine item (70)
Size determines the size of the antiseize membrane (90).
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| CN201810094510.8A CN108286927B (en) | 2018-01-31 | 2018-01-31 | Plasticine strip preparation device and preparation method |
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| CN201810094510.8A CN108286927B (en) | 2018-01-31 | 2018-01-31 | Plasticine strip preparation device and preparation method |
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| CN108286927B CN108286927B (en) | 2021-05-04 |
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| CN110440740A (en) * | 2019-09-09 | 2019-11-12 | 国电联合动力技术有限公司 | A kind of wind-powered blade mold burn close time gap measurement molding machine of plasticine |
| CN113483643A (en) * | 2021-07-05 | 2021-10-08 | 桂林福达曲轴有限公司 | Method for testing eccentricity of crankshaft oil hole |
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| CN108286927B (en) | 2021-05-04 |
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