CN108284637B - Operation method of upper template surface cleaning device of large plate hot press - Google Patents
Operation method of upper template surface cleaning device of large plate hot press Download PDFInfo
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- CN108284637B CN108284637B CN201810322903.XA CN201810322903A CN108284637B CN 108284637 B CN108284637 B CN 108284637B CN 201810322903 A CN201810322903 A CN 201810322903A CN 108284637 B CN108284637 B CN 108284637B
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- press
- shaped channel
- channel steel
- plate
- traction trolley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
Abstract
When two pairs of gears rotate clockwise, a traction trolley pulls a lower template on one side to move into a hot press integrally, when the lower template enters a cleaning area of an upper template of the press, a travel switch is triggered, a linear bearing drives a square tube to ascend, a blade scrapes adhesion of the cleaning area in the advancing process until the traction trolley drives out of the cleaning area, the travel switch is triggered, when the traction trolley drives out of the hot press, a motor stops rotating when the lower template enters a set position of the press, the motor drives the two pairs of gears to rotate anticlockwise, one lower template is pushed out of the press and enters the cleaning area of the upper template of the press, the travel switch is triggered, the cleaning area is cleaned secondarily, the traction trolley drives out of the cleaning area, the travel switch is triggered, when the traction trolley drives out of the hot press, and the lower template on the other side enters the set position of the press, the motor stops rotating, and the qualification rate and the production efficiency of products are greatly improved.
Description
Technical Field
The invention relates to the field of surface cleaning of an upper template of a large-plate hot press, in particular to an operation method of an upper template surface cleaning device of a large-plate hot press.
Background
At present, the glue cleaning work on the surface of the upper template of the large-plate hot press is stopped in China, the normal work of the press equipment is stopped, and the manual cleaning mode is adopted for cleaning, because the large-plate hot press is relatively wide in width and relatively long in length, and approximately 2.5-3.2 m in width and 10-16 m in length, a plurality of workers are required to carry out labor simultaneously when cleaning the glue on the surface of the upper template, and lie in a small space which is less than 500mm, the glue on the surface of the upper template is cleaned by a small shovel, the cleaning work on the upper template is completed by wiping rags, the labor intensity is high, the normal working time of the press is occupied, the cleaning area is relatively high in temperature, the cleaning operation time is long, workers are easy to damage, the working efficiency is greatly reduced, the investment and the labor intensity of workers are greatly increased, the cleaning area is easy to leak in the cleaning process is not clean, the qualification rate of products is seriously affected, the problem of how to solve the upper template cleaning intensity of the large-plate hot press is high, time and labor is wasted, the cleaning is not clean, the working efficiency is low, the problem of influencing the utilization rate of the press is difficult to solve for a long time, and the problem of the prior art is, and the problem of the safety of the personnel is easy to develop the method of the upper template of the operation of the large-plate hot press.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides an operation method of an upper template surface cleaning device of a large-plate hot press.
In order to achieve the above purpose, the invention adopts the following technical scheme: the operation method of the upper template surface cleaning device of the large plate hot press is that: the device comprises a traction trolley, a motor, a bottom plate, a sliding rail fixing plate, a linear bearing, a sliding rail, a linear bearing fixing plate, a cylinder piston connecting plate, a buffer spring, a cylinder, a buffer spring adjusting nut, a square tube, V-shaped channel steel, a scraping blade, sponge and a sponge pressing strip; the traction trolley is a cuboid frame structure formed by four cuboid frames, the lower parts of the two ends of the traction trolley are respectively provided with a pair of gears, the other ends of the inner sides of the two cuboid frames at the front end and the tail end are respectively provided with a pair of air cylinders, a slide rail fixing plate vertical to the horizontal plane is arranged on the rectangular frame on one side of the air cylinder inside the two cuboid frames at the front end and the tail end, a bottom plate is arranged between the lower end of the slide rail fixing plate and a cross beam of the lower end of the cuboid frame far away from one end of the slide rail fixing plate, the air cylinder is positioned on the bottom plate, a motor is arranged on the cross beam in the center of the lower end of the traction trolley, a transmission shaft is arranged between the motor and the gears, the traction trolley is driven by the motor, the upper end of a piston rod of the air cylinder is provided with a piston connecting plate, a buffer spring is wound on the periphery of the piston rod below the piston connecting plate, the upper end of the buffer spring is correspondingly arranged with the piston connecting plate of the air cylinder, the lower end of the buffer spring is correspondingly fixed with a buffer spring adjusting nut, the buffer spring adjusting nut is arranged on the periphery of a piston rod of the air cylinder, one side of the piston connecting plate of the air cylinder, which is close to the sliding rail fixing plate, is correspondingly fixed with one side of the linear bearing fixing plate, the other side of the linear bearing fixing plate is correspondingly fixed with one side of a pair of linear bearings, the other side of the pair of linear bearings is correspondingly sleeved with one side of the convex surfaces of the pair of sliding rails, the other side of the sliding rail is correspondingly fixed with the sliding rail fixing plate, the air cylinder drives the linear bearings to move up and down on the sliding rail, a square pipe is arranged in the middle part between the upper ends of the pair of linear bearing fixing plates in two cuboid frames at the front end and the rear end, a V-shaped channel steel is arranged on the upper surface of the square pipe, the opening of the V-shaped channel steel is upward, a pair of strip-shaped scraping pieces are arranged on the inner sides of the opening of the V-shaped channel steel, the cutting edges of the scraping pieces are upward, a sponge is arranged between the two scraping pieces on the inner sides of the opening of the V-shaped channel steel, the middle part of the upper surface of the sponge is provided with a sponge layering fixed sponge at the center of the opening corresponding to the V-shaped channel steel.
When the hot press normally presses a carriage plate, a motor drives two pairs of gears connected with the motor to rotate at a constant speed, when the two pairs of gears rotate clockwise, a traction trolley pulls a lower die plate on one side to integrally move towards the hot press, a travel switch is triggered when the lower die plate enters a cleaning area of the upper die plate of the hot press, a piston rod of a starting cylinder drives a buffer spring adjusting nut to drive a linear bearing fixing plate to move upwards, the upward pressing force of the buffer spring adjusting nut is adjusted, the linear bearing fixing plate drives the linear bearing to move upwards, the linear bearing drives a square tube to move upwards, scraping pieces on two sides of an opening of a V-shaped channel steel on the upper surface of the square tube and sponge in the V-shaped channel steel are tightly contacted with the cleaning area of the upper die plate, and the scraping pieces scrape adhesion of the cleaning area in the travelling process, so that the sponge is wiped clean, the sponge is added with demoulding cleaning agent until the traction trolley drives out of the cleaning area, the travel switch is triggered, the piston rod of the starting cylinder drives the scraping pieces at two sides of the opening of the V-shaped channel steel on the upper surface of the square tube and the sponge in the V-shaped channel steel to be separated from the cleaning area, when the traction trolley drives out of the hot press, the motor stops rotating when the lower template enters the set position of the press, the press starts to press the carriage plate, after the carriage plate is pressed, the motor drives the two pairs of gears to rotate anticlockwise, the traction trolley pulls the lower template at the other side to integrally move into the hot press, the lower template at one side is pushed out of the press, when the lower template enters the cleaning area of the upper template of the press, the travel switch is triggered, the piston rod of the starting cylinder drives the scraping pieces at two sides of the opening of the V-shaped channel steel on the upper surface of the square tube and the sponge in the V-shaped channel steel to be in close contact with the cleaning area, secondary cleaning is carried out on the cleaning area, and the traction trolley drives out of the cleaning area, the travel switch is triggered, the piston rod of the starting cylinder drives the scraping pieces on two sides of the opening of the V-shaped channel steel on the upper surface of the square tube and the sponge in the V-shaped channel steel to be separated from the cleaning area, the motor stops rotating when the traction trolley runs out of the hot press, the lower template on the other side enters the set position of the press, the sponge is circularly reciprocated in this way, and the normal work of the hot press is realized, namely the traction trolley automatically cleans the surface of the upper template when the lower templates on two sides are drawn to come back and forth into the press.
The beneficial effects of the invention are as follows: the invention adopts the surface cleaning device of the upper template arranged on the traction trolley to automatically clean the surface of the upper template of the large-plate hot press, greatly reduces the investment and labor intensity of workers, improves the equipment utilization rate, saves the investment cost, improves the working efficiency, solves the problems of time and labor waste, potential safety hazard and uncleanness in cleaning of the traditional manual cleaning, greatly improves the qualification rate and the production efficiency of products, has simple structure, ingenious design, low production cost, obvious operation effect, firmness and durability, is not easy to damage in long-term use, and is suitable for general popularization and application.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a general assembly structure;
FIG. 2 is a schematic side view of the structure of FIG. 1;
in fig. 1 and 2: the traction trolley comprises a traction trolley body 1, a motor 2, a bottom plate 3, a sliding rail fixing plate 4, a linear bearing 5, a sliding rail 6, a linear bearing fixing plate 7, a cylinder piston connecting plate 8, a buffer spring 9, a cylinder 10, a buffer spring adjusting nut 11, a square tube 12, a V-shaped groove steel 13, a scraping blade 131, a sponge 14 and a sponge pressing strip 15.
Detailed Description
The invention is further described in detail below with reference to examples and embodiments:
example 1
The traction trolley 1 is a cuboid frame structure formed by four cuboid frames, the lower parts of the two ends of the traction trolley 1 are respectively provided with a pair of gears, the other ends of the inner sides of the two cuboid frames at the front end and the tail end are respectively provided with a pair of air cylinders 10, a slide rail fixing plate 4 vertical to the horizontal plane is arranged on the rectangular frame at one side of the air cylinder 10 inside the two cuboid frames at the front end and the tail end, a bottom plate 3 is arranged between the lower end of the slide rail fixing plate 4 and a cross beam of the lower end of the cuboid frame far away from one end of the slide rail fixing plate 4, the air cylinder 10 is positioned on the bottom plate 3, a motor 2 is arranged on the cross beam in the center of the lower end of the traction trolley 1, a transmission shaft is arranged between the motor 2 and the gears, the traction trolley 1 is driven by the motor 2, the upper end of a piston rod of the air cylinder 10 is provided with a piston connecting plate 8, the periphery of a lower piston rod of the piston connecting plate 8 is wound and provided with a buffer spring 9, the upper end of the buffer spring 9 is correspondingly arranged with the cylinder piston connecting plate 8, the lower end of the buffer spring 9 is correspondingly fixed with the buffer spring adjusting nut 11, the buffer spring adjusting nut 11 is arranged on the periphery of a piston rod of the cylinder 10, one side of the cylinder piston connecting plate 8, which is close to the slide rail fixing plate 4, is correspondingly fixed with one side of the linear bearing fixing plate 7, the other side of the linear bearing fixing plate 7 is correspondingly fixed with one side of the pair of linear bearings 5, the other side of the pair of linear bearings 5 is correspondingly sleeved with one side of the convex surfaces of the pair of slide rails 6, the other side of the slide rails 6 is correspondingly fixed with the slide rail fixing plate 4, the cylinder 10 drives the linear bearings 5 to move up and down on the slide rails 6, a square tube 12 is arranged in the middle part between the upper ends of the pair of linear bearing fixing plates 7 in two cuboid frames at the front end and the tail end, the upper surface of the square tube 12 is provided with a V-shaped groove steel 13, the opening of the V-shaped channel steel 13 is upward, a pair of strip-shaped scraping blades 131 are arranged on the inner side of the opening of the V-shaped channel steel 13, the cutting edges of the scraping blades 131 are upward, a sponge 14 is arranged between the two scraping blades 131 on the inner side of the opening of the V-shaped channel steel 13, and a sponge pressing strip 15 is arranged in the middle of the upper surface of the sponge 14 and corresponds to the center of the opening of the V-shaped channel steel 13 to fix the sponge 14.
Example 2
When the hot press normally presses the carriage plate, the motor 2 drives two pairs of gears connected with the motor to rotate at a constant speed, when the two pairs of gears rotate clockwise, the traction trolley 1 pulls a lower die plate on one side to move into the hot press, when the lower die plate integrally enters a cleaning area of an upper die plate of the press, a travel switch is triggered, a piston rod of the starting cylinder 10 drives the buffer spring adjusting nut 11 to drive the linear bearing fixing plate 7 to move upwards, the pressing force of the buffer spring 9 of the buffer spring adjusting nut 11 is adjusted, the linear bearing fixing plate 7 drives the linear bearing 5 to move upwards, the linear bearing 5 drives the square tube 12 to move upwards, when scraping pieces 131 on two sides of an opening of a V-shaped channel steel 13 on the upper surface of the square tube 12 and a sponge 14 in the V-shaped channel steel 13 are tightly contacted with the cleaning area of the upper die plate, the scraping piece 131 scrapes away adhesion of the cleaning area in the travelling process, the sponge 14 is wiped clean, and a demoulding cleaning agent is added to the sponge 14, until the traction trolley 1 drives out of the cleaning area, a travel switch is triggered, a piston rod of a starting cylinder 10 drives scraping blades 131 at two sides of an opening of a V-shaped channel steel 13 on the upper surface of a square tube 12 and sponge 14 in the V-shaped channel steel 13 to be separated from the cleaning area, when the traction trolley drives out of the hot press, a motor 2 stops rotating when a lower template enters a set position of the press, the press starts to press a carriage plate, when the carriage plate is pressed, the motor 2 drives two pairs of gears to rotate anticlockwise, the traction trolley 1 pulls the lower template at the other side to integrally move into the hot press, one lower template is pushed out of the press, when the lower template enters the cleaning area of the upper template of the press, the travel switch is triggered, the piston rod of the starting cylinder 10 drives the scraping blades 131 at two sides of the opening of the V-shaped channel steel 13 on the upper surface of the square tube 12 and sponge 14 in the V-shaped channel steel 13 to be in close contact with the cleaning area, and secondary cleaning is carried out on the cleaning area, the traction trolley 1 drives out of the cleaning area, the travel switch is triggered, the piston rod of the starting cylinder 10 drives the scraping pieces 131 at two sides of the opening of the V-shaped channel steel 13 on the upper surface of the square tube 12 and the sponge 14 in the V-shaped channel steel 13 to be separated from the cleaning area, the motor 2 stops rotating when the traction trolley drives out of the hot press and the lower template at the other side enters the set position of the press, and the sponge 14 is circularly reciprocated in this way, so that the normal operation of the hot press is realized, namely, the traction trolley 1 automatically cleans the surface of the upper template while the lower templates at two sides are dragged to and fro into the press.
Claims (1)
1. The operation method of the upper template surface cleaning device of the large plate hot press is that: the traction trolley comprises a traction trolley (1), a motor (2), a bottom plate (3), a sliding rail fixing plate (4), a linear bearing (5), a sliding rail (6), a linear bearing fixing plate (7), a cylinder piston connecting plate (8), a buffer spring (9), a cylinder (10), a buffer spring adjusting nut (11), a square tube (12), a V-shaped groove steel (13), a scraping blade (131), a sponge (14) and a sponge pressing strip (15); the method is characterized in that: the traction trolley (1) is of a cuboid frame structure formed by four cuboid frames, a pair of gears are respectively arranged at the lower parts of the two ends of the traction trolley (1), a pair of air cylinders (10) are respectively arranged at the other ends of the inner sides of the two cuboid frames at the front end and the tail end, a slide rail fixing plate (4) perpendicular to a horizontal plane is arranged on the rectangular frame at one side of the air cylinder (10) at the inner side of the cuboid frames at the front end and the tail end, a bottom plate (3) is arranged between the lower end of the slide rail fixing plate (4) and a cross beam at the lower end of the cuboid frame far away from one end of the slide rail fixing plate (4), the air cylinder (10) is arranged on the bottom plate (3), a motor (2) is arranged on the cross beam at the center of the lower end of the traction trolley (1), a transmission shaft is arranged between the motor (2) and the gears, a piston rod of the air cylinder (10) is provided with a piston connecting plate (8), a buffer spring (9) is arranged at the periphery of the lower part of the piston rod of the air cylinder connecting plate (8), the upper end of the buffer spring (9) is wound and is arranged on the periphery of the piston rod corresponding to the piston connecting plate (8) at one side of the piston rod (7) of the piston adjusting nut (7), the other side of the linear bearing fixing plate (7) is correspondingly fixed with one side surface of a pair of linear bearings (5), the other side of the pair of linear bearings (5) is correspondingly sleeved with one side of the convex surface of a pair of sliding rails (6), the other side of the sliding rails (6) is correspondingly fixed with the sliding rail fixing plate (4), the cylinder (10) drives the linear bearings (5) to move up and down on the sliding rails (6), a square tube (12) is arranged in the middle between the upper ends of the pair of linear bearing fixing plates (7) in two cuboid frames at the front end and the tail end, a V-shaped channel steel (13) is arranged on the upper surface of the square tube (12), the opening of the V-shaped channel steel (13) is upward, a pair of strip-shaped scraping blades (131) are arranged on the inner sides of the opening of the V-shaped channel steel (13), a sponge (14) is arranged between the two scraping blades (131) on the inner sides of the opening of the V-shaped channel steel (13), and a sponge pressing strip (15) is arranged in the middle of the upper surface of the sponge (14) corresponding to the opening center of the V-shaped channel steel (13);
according to the operation method, when a hot press normally presses a carriage plate, a motor (2) drives two pairs of gears connected with the motor to rotate at a constant speed, when the two pairs of gears rotate clockwise, a traction trolley (1) pulls a lower die plate on one side to move into the hot press, when the lower die plate enters a cleaning area of an upper die plate of the press, a travel switch is triggered, a piston rod of a starting cylinder (10) drives a buffer spring adjusting nut (11) to drive a linear bearing fixing plate (7) to move upwards, the pressing force of an upward top of a buffer spring (9) of the buffer spring adjusting nut (11) is adjusted, the linear bearing fixing plate (7) drives a linear bearing (5) to move upwards, the linear bearing (5) drives a square tube (12) to move upwards, when a scraping blade (131) on two sides of an opening of a V-shaped channel steel (13) on the upper surface of the square tube (12) and a sponge (14) in the V-shaped channel steel (13) are tightly contacted with the cleaning area of the upper die plate, the scraping blade (131) scrapes off an adhesion object in the area in the process of the travel switch, the sponge (14) is cleaned, the demoulding agent is added until the sponge (14) is pulled out of the cleaning agent, the cleaning agent is pulled out of the V-shaped channel steel (13) in the opening area of the V-shaped channel steel (13) on the upper die steel (13) and the opening of the V-shaped channel (13) is driven by the traction trolley, when the lower template enters the setting position of the press, the motor (2) stops rotating, the press starts to press the carriage plate, after the carriage plate is pressed, the motor (2) drives the two pairs of gears to rotate anticlockwise, the traction trolley (1) pulls the whole lower template at the other side to move in the hot press, the lower template at one side is pushed out of the press, when the lower template enters the cleaning area of the upper template of the press, the travel switch is triggered, the piston rod of the starting cylinder (10) drives the scraping pieces (131) at the two sides of the opening of the V-shaped channel steel (13) at the upper surface of the square tube (12) and the sponge (14) in the V-shaped channel steel (13) to be in close contact with the cleaning area, the cleaning area is cleaned for the second time, the traction trolley (1) drives the scraping pieces (131) at the two sides of the opening of the V-shaped channel steel (13) at the upper surface of the square tube (12) and the V-shaped channel steel (13) to be separated from the cleaning area, and the motor (2) stops rotating when the lower template at the other side enters the setting position of the press, and the automatic trolley is driven to work to clean the two sides of the upper template of the press, namely the traction trolley (1) to enter the upper template of the lower template to be cleaned and cleaned normally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810322903.XA CN108284637B (en) | 2018-04-11 | 2018-04-11 | Operation method of upper template surface cleaning device of large plate hot press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810322903.XA CN108284637B (en) | 2018-04-11 | 2018-04-11 | Operation method of upper template surface cleaning device of large plate hot press |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108284637A CN108284637A (en) | 2018-07-17 |
| CN108284637B true CN108284637B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810322903.XA Active CN108284637B (en) | 2018-04-11 | 2018-04-11 | Operation method of upper template surface cleaning device of large plate hot press |
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| CN (1) | CN108284637B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108748463A (en) * | 2018-08-16 | 2018-11-06 | 安徽江淮专用汽车有限公司 | A kind of refrigeration carriage board hot pressing making sheet interlocking protective device and its application method |
| CN111745945A (en) * | 2020-07-03 | 2020-10-09 | 李伟强 | 5G high-frequency high-speed hot press |
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| CN104191820A (en) * | 2014-09-15 | 2014-12-10 | 郑州新世纪数码打印科技有限公司 | Independent lifting type sprayer cleaning mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7942969B2 (en) * | 2007-05-30 | 2011-05-17 | Applied Materials, Inc. | Substrate cleaning chamber and components |
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2018
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| CN201471567U (en) * | 2009-05-27 | 2010-05-19 | 广西丰林木业集团股份有限公司 | Cleaner for press plate of hot press |
| CN104191820A (en) * | 2014-09-15 | 2014-12-10 | 郑州新世纪数码打印科技有限公司 | Independent lifting type sprayer cleaning mechanism |
| CN205951351U (en) * | 2016-08-04 | 2017-02-15 | 阜阳市立华畜禽有限公司 | Ring mould inner wall cleaning device |
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