CN108284190A - A kind of multi-stage gear combined type finish forge mould - Google Patents
A kind of multi-stage gear combined type finish forge mould Download PDFInfo
- Publication number
- CN108284190A CN108284190A CN201711493826.6A CN201711493826A CN108284190A CN 108284190 A CN108284190 A CN 108284190A CN 201711493826 A CN201711493826 A CN 201711493826A CN 108284190 A CN108284190 A CN 108284190A
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- CN
- China
- Prior art keywords
- plate
- mould
- rack
- guide
- combined type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
- B21J13/03—Die mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention relates to mold, more particularly to a kind of multi-stage gear combined type finish forge mould comprising upper mold, lower whole mould, lower mould bottom plate, guide-rail plate, rack-plate, analyzing rod, movable plate, actuating mechanism, gear, rack ejector beam, pulls plate at lower pre- mould;It is characterized in that:The upper mold setting is fluted, upper mold is oriented to the position limited with the position of lower pre- mould and with lower whole mould by analyzing rod, under pre- mould and lower whole mould be fixed on the upper and lower baffle plate of lower mould bottom plate and be engaged on guide-rail plate, one end is fixed with actuating mechanism, the rack-plate is embedding to be fallen on guide-rail plate, rack-plate is engaged with gear, and the engagement of wheel and rack ejector beam pulls plate and mutually fixed with rack-plate, guide-rail plate.Using being forged after technical solution of the present invention, precision height, quality are good, eliminate mechanical processing, time saving, laborsaving, material saving is efficient, solves flashing problems, and improves the service life of mold.
Description
Technical field
The present invention relates to forging mold technical fields, are specifically related to a kind of multi-stage gear combined type finish forge mould.
Background technology
Gear is the core transmission component in motor racing, and the quality of processing quality shakes to automobile assembly or even vehicle
Moving noise and reliability etc. can bring and directly affect, and become the key factor that limit product level improves sometimes.Existing skill
The forging mold of multi-stage gear in use, will produce overlap on the part of forging in art;Often lacking there is also quality
It falls into, the blank of workpiece needs complicated machine cut processing, workload to increase, and has many chipping allowances, waste of material amount
Greatly, cost increases;In addition forging pressure generates powerful stress impact to mold and is inevitable, and mold is in strong stress
Under be deformed, influence the structure of mold and precision also affect the service life of die life, brought centainly to user
Economic loss.
Invention content
The purpose of the present invention is:Raising forging is realized for insufficient a kind of finish forge mould structure of offer in the prior art
Quality, reduce machining amount with reduce material waste and workload, solve flashing problems, reduce mold stresses deformation,
Improve die life.
In order to achieve the above object, the present invention uses following technical scheme:
A kind of multi-stage gear combined type finish forge mould, including upper mold, lower pre- mould, lower whole mould, lower mould bottom plate, guide-rail plate, rack-plate,
Analyzing rod, movable plate, actuating mechanism, gear, rack ejector beam, pull plate;The upper mold setting is fluted, and upper mold passes through measurement
The position of whole mould, the lower pre- mould are provided with taper hole under bar is oriented to the position of pre- mould under restriction and limits, and taper hole is tapered,
Upper section, which accumulates, is more than lower section product, is provided with endoporus in the lower whole mould, hole size is forging products size, and lower pre- mould is under
Whole mould is fixed in lower mould bottom plate, all excavation has movable plate, the movable plate and corresponding lower die in bearing's lower mould bottom plate
Gas vent is all offered on bottom plate, the lower mould bottom plate is engaged on guide-rail plate, and one end is fixed with actuating mechanism, by acting machine
The drive of structure can horizontally slip, and described guide-rail plate one end is provided with liftout mouth, and rack ejector beam is provided below, and the rack-plate is embedding
It falls on guide-rail plate, rack-plate is engaged with gear down, and gear side is engaged with rack ejector beam, and described pull is arranged on plate
There is sliding elongated slot and mutually fixed with one side of rack-plate, pull plate one is also fixed on guide-rail plate, is branch with this fixed point
Point, which can push and pull, to be pulled plate rack-plate is driven to move left and right, and motion track is parallel with the sliding trace of lower mould bottom plate, when pulling plate
When pulling rack-plate to move to right to the right, rack-plate then turn right by band moving gear, and band carry-over bar ejector beam moves up ejection forging to gear again.
Job order of the present invention is:Actuating mechanism movement lower mould bottom plate makes lower pre- mould under upper mold, is led by analyzing rod
To, and limit progress pre-forging after accurate location is measured, stress deformation caused by forging and stamping is alleviated since lower pre- mould is tapered, separately
Outside since upper mold is arranged fluted, excess stock overflows, and is not required to trimming, is moved in upper mold after the completion of pre-forging under analyzing rod is detached from
Pre- mould, then actuating mechanism push lower mould bottom plate to lower pre- mould above liftout mouth, then easily pull hand using lever principle
Pulling plate moves right to drive rack-plate to move right, and rack-plate band moving gear is turned right, and is pushed up on gear band carry-over bar ejector beam
Movable plate ejects pre- forging, pre- forging is put into the endoporus of lower whole mould, recycles lever principle easily to pull and pulls plate to moving to left
It moves that rack-plate is driven to be moved to the left return, rack-plate band moving gear turns left, and gear band carry-over bar ejector beam moves down return.So
Actuating mechanism movement lower mould bottom plate makes lower whole mould under upper mold afterwards, is oriented to by analyzing rod, and limited after measuring accurate location
Finish-forging is carried out, due to there is blocking, finish-forging forging amount is small, and pre- forging is tapered, and it is high that finish-forging deforms small quality, equal to having modified
Size, forging dimensional accuracy height need not be machined out again, time saving and energy saving, saved material.After the completion of finish-forging, upper mold moves up
It is detached from lower whole mould to analyzing rod, then actuating mechanism pushes lower mould bottom plate above liftout mouth, then to recycle thick stick to lower whole mould
The light pulling of rod principle pulls plate and moves right to drive rack-plate to move right, and rack-plate band moving gear is turned right, gear band
On carry-over bar ejector beam push up movable plate eject finish-forging part, finally recycle lever principle easily pull pull plate be moved to the left to
Rack-plate is driven to be moved to the left return, rack-plate band moving gear turns left, and gear band carry-over bar ejector beam moves down return, prepares forging
Next forging.It is fixed simultaneously with rack-plate and guide-rail plate due to pulling plate, and, as fulcrum, to be utilized with guide-rail plate bearing
Lever principle can it is easy, easily effortlessly pull and pull plate, and the containing of rack-plate and guide-rail plate to pull when pulling plate,
Rack-plate can not possibly be detached from guide-rail plate, and to ensure that engaging for rack-plate and gear, making rack-plate, reliably band moving gear rotates.
In addition use actuating mechanism, lower mould bottom plate and guide-rail plate be engaged sliding equipment, play leverage pull plate and rack-plate
And the combination of the drive mechanism of gear, keep the installing, move of forging mold, depanning convenient and efficient time saving and energy saving, efficient;Lower die
The occlusion of bottom plate and guide-rail plate is arranged, that is, has played guiding movement, and makes the pressing mold effect for having downward when depanning liftout, saves
The fixing devices such as bolt cause the replacement, easy for installation, quick of mold.The arrangement of guide-rail plate can fix lower mould bottom plate and
Rack-plate has played buffer board again, and impact of the mold to forging and stamping machine worktable, has extended forging press when reducing forging and stamping
Service life avoid high pressure air mass to influence metal flow and mold damage additionally, due to gas vent has been opened up, extend mold
Service life.
As preferred:
Further, the taper a of the taper hole is:0°≤a≤5°.
Further, the analyzing rod setting quantity is 1-3.
Further, the actuating mechanism uses electric pushrod.
Further, the actuating mechanism uses hydraulic mechanism.
Further, the actuating mechanism uses pneumatic mechanism.
Further, the movable plate is tapered, and upper section product is more than lower section and accumulates.
Further, the guide-rail plate is provided with travel switch, and 2-4 block limited blocks are provided in the lower mould bottom plate.
Further, the limited block is rotatable.
Using the advantageous effect after above-mentioned technical proposal:
1, using becoming smaller to the impact stress of mold after lower pre- mould, lower whole die combination forging, to which die deformation is small, in conjunction with taper hole
On taper, make that forging precision is high, quality is good, eliminate machining operation, time saving, laborsaving, material saving, and improve mold
The service life in service life.
2, fluted using upper mold setting, excess stock overflows, and trimming is not required to, without flashing problems.
3, the setting being engaged using lower mould bottom plate and guide-rail plate, that is, played guiding movement, and make to have when depanning liftout
Downward pressing mold effect, eliminates the fixing devices such as bolt, causes the replacement, easy for installation, quick of mold.
4, use actuating mechanism, rise leverage pull plate engaged with rack-plate and rack-plate engaged with gear with
And wheel and rack ejector beam engagement setting, lower mould bottom plate guide-rail plate occlusion structure after, make forging mold installation, move
It is dynamic, depanning is convenient and efficient, time saving and energy saving, efficient.
5, the setting of guide-rail plate can fix lower mould bottom plate and rack-plate has played buffer board again, when reducing forging and stamping
Impact of the mold to forging and stamping machine worktable, has extended the service life of forging press.
6, travel switch is used, makes movement precisely, reliably, it will not maloperation mold damage.
7, it due to having opened up gas vent, avoids high pressure air mass from influencing metal flow and mold damage, extends mold use
Service life.
Description of the drawings
Fig. 1 is the front view of the present invention
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is the A-A sectional views of Fig. 1
In figure:1, lower pre- mould, 2, upper mold, 3, analyzing rod, 4, lower whole mould, 5, movable plate, 6, travel switch, 7, gear, 8, rack
Ejector beam, 9, actuating mechanism, 10, lower mould bottom plate, 11, guide-rail plate, 12, rack-plate, 13, liftout mouth, 14, limited block, 15, recessed
Slot, 16, endoporus, 17, taper hole, 18, pull plate, 19, sliding elongated slot, 20, gas vent.
Specific implementation mode
Below with reference to attached drawing, invention is further described in detail.
As shown in Figs. 1-3, the present invention is a kind of multi-stage gear combined type finish forge mould, including upper mold 2, lower pre- mould 1, lower end
Mould 4, lower mould bottom plate 10, guide-rail plate 11, rack-plate 12, analyzing rod 3, movable plate 5, actuating mechanism 9, gear 7, rack ejector beam 8,
Pull plate 18;The upper mold 2 is arranged fluted 15, and upper mold 2 is oriented to the position of pre- mould 1 and limit under restriction by analyzing rod 3
The position of whole mould 4 is fixed, the lower pre- mould 1 is provided with taper hole 17, and taper hole 17 is tapered, and upper section product is more than lower section and accumulates, institute
It states and is provided with endoporus 16 in lower whole mould 4,16 size of endoporus is forging products size, and lower pre- mould 1 and lower whole mould 4 are fixed on lower die
It on bottom plate 10, is all excavated in bearing's lower mould bottom plate 10 and has a movable plate 5, on the movable plate 5 and corresponding lower mould bottom plate 10
Gas vent 20 is all offered, the lower mould bottom plate 10 is engaged on guide-rail plate 11, and one end is fixed with actuating mechanism 9, passes through action
The drive of mechanism 9 can horizontally slip, and 11 one end of the guide-rail plate is provided with liftout mouth 13, and rack ejector beam 8 is provided below, described
Rack-plate 12 is embedding to be fallen in guide-rail plate 11, and rack-plate 12 is engaged with gear 7 down, and 7 side of gear is engaged with rack ejector beam 8,
Described pull is provided with sliding elongated slot 19 and is mutually fixed with 12 1 side of rack-plate on plate 18, pull plate 18 one is also fixed on
On guide-rail plate 11, can be pushed and pulled using this fixed point as fulcrum and pull plate 18 and rack-plate 12 is driven to move left and right, motion track and under
The sliding trace of baffle plate 10 is parallel, pulls plate 18 and draws to the right, and when rack-plate 12 being pulled to move to right, rack-plate 12 is right with moving gear 7
Turn, band carry-over bar ejector beam 8 moves up ejection forging to gear 7 again.
In order to improve forging precision, the taper a of taper hole 17 is:When 0 ° of a≤5 °, blocking product after finish-forging, forging without
It needs to machine, precision, quality are more preferable.
To ensure that the stability of mold, analyzing rod 3 are arranged 1-3,3 best results.
According to spatial position and field condition in actual use, actuating mechanism 9 can be selected using electric pushrod, hydraulic press
Structure or pneumatic mechanism.
In order to ensure that lower mould bottom plate 10 is slided reliable accessible, movable plate 5 is tapered, and upper section product is more than lower section and accumulates,
In order to avoid falling off.
In order to ensure that 10 shift position of lower mould bottom plate is accurate, in case error damage mold, guide-rail plate 11 are provided with stroke and open
6 are closed, 2-4 blocks limited block 14 is provided in the lower mould bottom plate 10, limited block 14 is rotatable, when needs are in the position of stopping
It installs limited block 14 and rotates its edge and exceed 10 edge of lower mould bottom plate, to be in contact with travel switch 6, travel switch
6 signals are transmitted to actuating mechanism 9 to be stopped immediately, and limited block 14, which resets, when need not stop does not interfere travel switch 6.
When normal work, actuating mechanism 9, which moves lower mould bottom plate 10, makes lower pre- mould 1 under upper mold 2, and travel switch 6 contacts
Signal is transmitted to actuating mechanism 9 after limited block 14 immediately to stop, being then oriented to by analyzing rod 3, and is limited after measuring accurate location
Position carries out pre-forging, and stress deformation caused by forging and stamping are alleviated since lower pre- mould 1 is tapered is provided with recessed additionally, due to upper mold 2
Slot 15, excess stock overflow, and are not required to trimming, move to pre- mould 1 under analyzing rod 3 is detached from after the completion of pre-forging in upper mold 2, then act
Mechanism 9 pushes lower mould bottom plate 10 to lower pre- mould 1 above liftout mouth 13, and travel switch 6 is transmitted to signal after contacting limited block 14
Actuating mechanism 9 stops immediately, then pulls rack-plate 12 to move right by pulling plate 18, and rack-plate 12 is turned right with moving gear 7,
Gear 7 ejects pre- forging with top movable plate 5 on carry-over bar ejector beam 8, pre- forging is put into the endoporus 16 of lower whole mould 4, passes through hand
Pulling plate 18 pulls rack-plate 12 to be moved to the left return, and rack-plate 12 turns left with moving gear 7, and gear 7 is under carry-over bar ejector beam 8
It is moved back to position.Then actuating mechanism 9, which moves lower mould bottom plate 10, makes lower whole mould 4 under upper mold 2, and travel switch 6 contacts limited block 14
Signal is transmitted to actuating mechanism 9 afterwards immediately to stop, being then oriented to by analyzing rod 3, and progress is limited eventually after measuring accurate location
Forging, due to there is blocking, finish-forging forging amount is small, and pre- forging is tapered, and it is high that finish-forging deforms small quality, equal to having modified size,
Forging dimensional accuracy height need not be machined out again, time saving and energy saving, saved material.After the completion of finish-forging, survey is moved in upper mold 2
Fixed pole 3 is detached from lower whole mould 4, and then actuating mechanism 9 pushes lower mould bottom plate 10 to lower whole mould 4 above liftout mouth 13, travel switch
Signal is transmitted to actuating mechanism 9 after 6 contact limited blocks 14 immediately to stop, then pulls rack-plate 12 to move right by pulling plate 18
Dynamic, rack-plate 12 is turned right with moving gear 7, and gear 7 ejects finish-forging part with top movable plate 5 on carry-over bar ejector beam 8, finally by
Pulling plate 18 pulls rack-plate 12 to be moved to the left return, and rack-plate 12 turns left with moving gear 7, and gear 7 is under carry-over bar ejector beam 8
It is moved back to position, prepares to forge next forging.Fixed simultaneously with rack-plate 12 and guide-rail plate 11 due to pulling plate 18, and with guide rail
11 bearing of plate is fulcrum, be utilized lever principle can it is easy, easily effortlessly pull and pull plate 18, and rack-plate 12 and lead
When the containing of rail plate 11 makes pulling pull plate 18, rack-plate 12 can not possibly be detached from guide-rail plate 11, to ensure that rack-plate 12
With engaging for gear 7, making rack-plate 12, reliably band moving gear 7 rotates.In addition actuating mechanism 9, lower mould bottom plate 10 are used and is led
The occlusion sliding equipment of rail plate 11, the combination for pulling plate 18 and the drive mechanism of rack-plate 12 and gear 7 for playing leverage,
Keep the installing, move of forging mold, depanning convenient and efficient time saving and energy saving, efficient;The occlusion of lower mould bottom plate 10 and guide-rail plate 11 is set
It sets, that is, has played guiding movement, and make the pressing mold effect for having downward when depanning liftout, eliminate the fixing devices such as bolt, cause
Make the replacement, easy for installation, quick of mold.The arrangement of guide-rail plate 11 can fix lower mould bottom plate 10 and rack-plate 12 and rise slow
The effect of punching, impact of the mold to forging and stamping machine worktable, has extended the service life of forging press, in addition when reducing forging and stamping
Due to having opened up gas vent, avoids high pressure air mass from influencing metal flow and mold damage, extend die life.
The present invention is not limited to the above embodiments, and all technical solutions formed using equivalent replacement or equivalence replacement belong to this
The claimed range of invention.
Claims (9)
1. a kind of multi-stage gear combined type finish forge mould, it is characterised in that:Including upper mold(2), lower pre- mould(1), lower whole mould(4)、
Lower mould bottom plate(10), guide-rail plate(11), rack-plate(12), analyzing rod(3), movable plate(5), actuating mechanism(9), gear(7), tooth
Ejector beam(8), pull plate(18);The upper mold(2)It is arranged fluted(15), upper mold(2)Pass through analyzing rod(3)It is oriented to and limits
Under pre- mould(1)Position and limit lower whole mould(4)Position, the lower pre- mould(1)It is provided with taper hole(17), taper hole(17)
It is tapered, taper hole(17)Upper section product is more than lower section and accumulates, the lower whole mould(4)Inside it is provided with endoporus(16), endoporus(16)Ruler
Very little is forging products size, lower pre- mould(1)With lower whole mould(4)It is fixed on lower mould bottom plate(10)Upper, bearing's lower mould bottom plate(10)
On all excavate have movable plate(5), the movable plate(5)And corresponding lower mould bottom plate(10)On all offer gas vent(20),
The lower mould bottom plate(10)It is engaged in guide-rail plate(11)On, one end and actuating mechanism(9)It is fixed, the guide-rail plate(11)It opens one end
There is liftout mouth(13), rack ejector beam is provided below(8), the rack-plate(12)It is embedding to fall in guide-rail plate(11)On, rack-plate
(12)Down and gear(7)Engagement, gear(7)Side and rack ejector beam(8)Engagement, it is described to pull plate(18)On be provided with
Slide elongated slot(19)And and rack-plate(12)One side is mutually fixed, and plate is pulled(18)One be also fixed on guide-rail plate(11)On.
2. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The taper hole(17)'s
Taper a is:0°a≤5°.
3. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The analyzing rod(3)
Setting quantity is 1-3.
4. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The actuating mechanism
(9)Using electric pushrod.
5. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The actuating mechanism
(9)Using hydraulic mechanism.
6. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The actuating mechanism
(9)Using pneumatic mechanism.
7. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The movable plate(5)
Tapered, upper section product is more than lower section and accumulates.
8. a kind of multi-stage gear combined type finish forge mould according to claim 1, it is characterised in that:The guide-rail plate(11)
It is provided with travel switch(6), 2-4 block limited blocks are provided in the lower mould bottom plate 10(14).
9. a kind of multi-stage gear combined type finish forge mould according to claim 8, it is characterised in that:The limited block(14)
Rotatably.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711493826.6A CN108284190A (en) | 2017-12-31 | 2017-12-31 | A kind of multi-stage gear combined type finish forge mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711493826.6A CN108284190A (en) | 2017-12-31 | 2017-12-31 | A kind of multi-stage gear combined type finish forge mould |
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Publication Number | Publication Date |
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CN108284190A true CN108284190A (en) | 2018-07-17 |
Family
ID=62819596
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711493826.6A Withdrawn CN108284190A (en) | 2017-12-31 | 2017-12-31 | A kind of multi-stage gear combined type finish forge mould |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109228202A (en) * | 2018-11-27 | 2019-01-18 | 东莞市盈合精密塑胶有限公司 | A kind of automatic demoulding hot flow path control charger shell mould |
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CN203865962U (en) * | 2014-05-29 | 2014-10-08 | 张山 | Auxiliary device for emergency repair of cars |
CN104128553A (en) * | 2014-07-25 | 2014-11-05 | 洛阳圣久锻件有限公司 | Hydraulic forging system and method for forging disk pieces with holes |
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2017
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CN2882843Y (en) * | 2006-01-27 | 2007-03-28 | 湖北三环锻压机床有限公司 | Gear-rack link gear for knockout of bended workpieces |
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DE102012104172A1 (en) * | 2011-05-13 | 2012-11-15 | Leiber Group Gmbh & Co. Kg | Method for manufacturing light weight, high load withstanding hybrid component i.e. piston rod, involves forming bond between components using finish-forging process after insertion of one component into recess of other component |
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Application publication date: 20180717 |
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