CN108283937A - A kind of laboratory exhaust gas processing method and device - Google Patents

A kind of laboratory exhaust gas processing method and device Download PDF

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Publication number
CN108283937A
CN108283937A CN201810201893.4A CN201810201893A CN108283937A CN 108283937 A CN108283937 A CN 108283937A CN 201810201893 A CN201810201893 A CN 201810201893A CN 108283937 A CN108283937 A CN 108283937A
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China
Prior art keywords
exhaust gas
tio
laboratory
resin
packed tower
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CN201810201893.4A
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Chinese (zh)
Inventor
翟建
姜春华
胡虹
张静静
王依娜
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Nanjing Polytechnic Institute
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Nanjing Polytechnic Institute
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Priority to CN201810201893.4A priority Critical patent/CN108283937A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
    • B01D53/8687Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/39Photocatalytic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/804UV light

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Toxicology (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The present invention relates to a kind of laboratory exhaust gas processing method and device, laboratory exhaust gas passes through the pretreatment units such as alkali cleaning, pickling and drying successively, first removal acidity and alkaline gas.Then dry waste gas, which enters, is filled with load nano-TiO2Macroporous absorbent resin layer, under the catalytic action of ultraviolet light, occur absorption and oxidation reaction, efficiently remove the organic pollution in exhaust gas, realize the qualified discharge of laboratory exhaust gas.Technique according to the present invention is simple and convenient to operate with equipment, purification efficiency is high, operating cost is low.

Description

A kind of laboratory exhaust gas processing method and device
Technical field
The present invention relates to a kind of laboratory exhaust gas processing method and devices, belong to the technical field of exhaust-gas treatment.
Background technology
Laboratory exhaust gas has the characteristics that complicated component, intermittent discharge, includes mainly that inorganic waste gases and organic exhaust gas two are big Class.Inorganic waste gases include mainly:Nitrogen oxides, sulfuric acid mist, hydrogen chloride, hydrogen fluoride, hydrogen sulfide, sulfur dioxide, ammonia etc..And have Machine exhaust gas includes mainly aromatics:Benzene,toluene,xylene, styrene etc.;Aldoketones:Formaldehyde, acetaldehyde, glutaraldehyde, butyraldehyde, third Ketone, cyclohexanone, methyl ethyl ketone, acetophenone etc.;Esters:Isobutyl acetate, ethyl acetate, butyl acetate, methyl acetate, banana oil Deng;Alcohols:Methanol, ethyl alcohol, butanol, isopropanol, ethylene glycol etc..These gases are directly discharged in air, can aggravate acid rain It is formed, promotes O3And PM2.5Generation, seriously endanger health.
Negative pressure is generally taken out in laboratory for the health of Protection personnel using draught cupboard at present, and experiment exhaust gas is passed through Ventilation shaft is discharged to outdoor, but the exhaust gas of unprocessed mistake is directly discharged into air, will certainly be adversely affected to external environment. Currently used laboratory exhaust gas processing method is spray+active carbon absorption technology, but is difficult to regenerate in view of activated carbon, is adsorbed Become dangerous waste after organic exhaust gas, needs to be further processed, increase the operating cost of the technique.
Invention content
In response to the problems existing in the prior art, the purpose of the present invention is to provide a kind of laboratory exhaust gas processing methods and dress It sets.By in macroporous absorbent resin area load nano-TiO2Method, coupled absorption and oxidation technology, improved UV/ nmTiO2/ macroporous absorbent resin system to the treatment effect of laboratory organic exhaust gas, realize organic exhaust gas efficient removal and The automatic regeneration of resin.Process equipment according to the present invention is simple and convenient to operate, purification efficiency is high, operating cost is low.
To achieve the goals above, technical solution provided by the invention is:
A kind of laboratory exhaust gas processing photochemical catalyst, preparation method includes the following steps:
1) a certain amount of macroporous absorbent resin is weighed, flowed back with absolute ethyl alcohol in Soxhlet extractor washing 8h or more, is gone It except impurity, and is placed at 60 DEG C that drying to constant weight, is put in spare in drier;
2) resin after a certain amount of extracting is weighed at room temperature to be activated, first 3%NaOH solution is used to impregnate 8h, with the leavened water of steaming It is washed till neutrality;It uses 5%HC1 solution to impregnate 8h again, neutrality is washed to steaming is leavened;The above process is repeated 3 times, dries, and is activated Resin afterwards;
3) resin after a certain amount of step 2) activation is weighed at room temperature, and nano-TiO is added2Solution, ultrasonic 20min, then With steaming leavened water washing catalyst 5 times, drying, load nano-TiO is obtained2Macroporous absorbent resin photochemical catalyst.
The nano-TiO2A concentration of 0.5gL of solution-1
Resin after the activation and nano-TiO2The ratio of solution is:Resin per 100mg after activation is added 120mL and receives Rice TiO2Solution.
In step 3), ultrasonic frequency 55KHz.
The method of the present invention uses a kind of device for processing laboratory waste gas, including caustic wash unit, pickling unit and dry list First pretreating device, removal acidity and alkaline gas;Then dry waste gas, which enters, is filled with load nano-TiO2Macroporous absorption tree Fat photocatalyst layer occurs absorption and oxidation reaction, efficiently removes organic dirt in exhaust gas under the catalytic action of ultraviolet light Object is contaminated, realizes the qualified discharge of laboratory exhaust gas.
The caustic wash unit includes the first spray packed tower, the first return-flow system, the first stainless steel water pump and circulation alkali liquor Pond;The pickling unit includes the second spray packed tower, the second return-flow system, the second stainless steel water pump and cycle acid bath.
Laboratory exhaust gas by gas gathering mask, air hose, the first corrosive resistant fan, after successively pass through the first spray packed tower, second Spray packed tower, the first spray packed tower reflux lye, the second spray packed tower reflux acid solution;Afterwards by drier, into Enter to be placed with load nano-TiO2Macroporous absorbent resin photocatalyst layer light-catalyzed reaction tower, reached after the second corrosive resistant fan Mark discharge.
Ultraviolet lamp wavelength is 254nm, TiO2Grain size is 40-50nm, and time of contact 15s, reaction temperature is room temperature.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention is received using macroporous absorbent resin as catalyst carrier, using ultrasound-enhanced dipping method in its area load Rice TiO2Prepare new catalyst, ultrasonic frequency 55KHz, TiO2Grain size is 40-50nm, and ultraviolet lamp wavelength is 254nm, is connect It is 15s to touch the time.UV/nmTiO2/ macroporous absorbent resin system has fully coupled suction-operated and the OH free radicals of resin Strong oxidation improves the treatment effect to laboratory organic exhaust gas.The process stabilizing is run 180 days, and exit gas reaches It arrives《Discharge standard of air pollutants》(GB16297-1996), nano-TiO is loaded2Macroporous absorbent resin repeatable make With.
Present invention is generally directed to current laboratory exhaust gas treatment technology, there are the bottlenecks such as operating cost height and secondary pollution to ask Topic carries out acid, Alkali absorption pretreatment, then uses UV/nmTiO first2/ macroporous absorbent resin system Coupling Adsorption and oxidation skill Art efficiently removes removal organic polluter, it is ensured that laboratory exhaust gas being capable of qualified discharge.
Description of the drawings
Fig. 1:The process flow diagram of the present invention.
In figure:1- gas gathering masks, 2- air hoses, the first corrosive resistant fans of 3-, the first spray packed towers of 4-, the first return-flow systems of 5-, 6- the first stainless steel water pumps, 7- circulation alkali liquid pools, the second spray packed towers of 8-, the second return-flow systems of 9-, the second stainless steel waters of 10- Pump, 11- recycle acid bath, 12- driers, 13- light-catalyzed reaction towers, the second corrosive resistant fans of 14-, 15-pH inductive probes.
Specific implementation mode
The present invention is further explained in the light of specific embodiments.
A kind of device for processing laboratory waste gas, including caustic wash unit, pickling unit and drying unit pretreating device, removal Acid and alkaline gas;Then dry waste gas, which enters, is filled with load nano-TiO2Macroporous absorbent resin photocatalyst layer, in purple Under the catalytic action of outer light, absorption and oxidation reaction occurs, efficiently removes the organic pollution in exhaust gas, realizes that laboratory is useless The qualified discharge of gas.
The caustic wash unit includes the first spray packed tower 4, the first return-flow system 5, the first stainless steel water pump 6 and circulation alkali Liquid pool 7;The pickling unit includes the second spray packed tower 8, the second return-flow system 9, the second stainless steel water pump 10 and recycle acid Liquid pool 11.
Laboratory exhaust gas by gas gathering mask 1, air hose 2, the first corrosive resistant fan 3, after successively pass through the first spray packed tower 4, Second spray packed tower 8, the reflux of the first spray packed tower 4 lye, the second spray packed tower 8 reflux acid solution;By overdrying Dry device 12, into being placed with load nano-TiO2Macroporous absorbent resin photocatalyst layer light-catalyzed reaction tower 13, by second Qualified discharge after corrosive resistant fan 14.
Ultraviolet lamp wavelength is 254nm, TiO2Grain size is 40-50nm, and time of contact 15s, reaction temperature is room temperature.
It is equipped with pH inductive probes 15 between first corrosive resistant fan, 3 and first spray packed tower 4, automatic control system can be passed through System realizes the first spray packed tower, the automatic opening of the second filler spray column and closure.
Macroporous adsorbent resin photochemical catalyst is prepared as:A certain amount of macroporous absorbent resin is weighed, with absolute ethyl alcohol in Soxhlet Reflux washing 8h or more, removes impurity in extractor, and is placed at 60 DEG C that drying to constant weight, is put in spare in drier.Room The resin after a certain amount of extracting is weighed under temperature to be activated, first 3%NaOH solution is used to impregnate 8h, in being then washed to steaming is leavened Property;5%HC1 solution is used to impregnate 8h again, same to be washed to neutrality with steaming is leavened, the above process is repeated 3 times, drying for standby.At room temperature The resin after activation is weighed, 0.5gL is added-1Nano-TiO2Solution, ultrasonic 20min are then used and are steamed leavened water washing catalyst 5 It is secondary, drying for standby.
Embodiment 1
As H in laboratory exhaust gas2A concentration of 150mgL of S-1, toluene concentration 300mgL-1When, reactor outlet H2S A concentration of 0.0mgL-1, toluene concentration 15.0mgL-1, H2The removal rate of S and toluene is respectively 100.0% and 95.0%.
Embodiment 2
As NH in laboratory exhaust gas3A concentration of 120mgL-1, acetone concentration 370mgL-1When, reactor outlet NH3 A concentration of 0.0mgL-1, acetone concentration 7.4mgL-1, H2The removal rate of S and toluene is respectively 100.0% and 98.0%.
The above is only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, any ripe Professional and technical personnel is known, without departing from the scope of the present invention, according to the technical essence of the invention, to above real Apply any simple modification, equivalent replacement and improvement etc. made by example, still fall within technical solution of the present invention protection domain it It is interior.

Claims (10)

1. a kind of laboratory exhaust gas handles photochemical catalyst, it is characterised in that:Preparation method includes the following steps:
1) a certain amount of macroporous absorbent resin is weighed, flowed back with absolute ethyl alcohol in Soxhlet extractor washing 8h or more, goes to clean Matter, and it is placed at 60 DEG C that drying to constant weight, it is put in spare in drier;
2) resin after a certain amount of extracting is weighed at room temperature to be activated, first 3%NaOH solution is used to impregnate 8h, is washed to steaming is leavened It is neutral;It uses 5%HC1 solution to impregnate 8h again, neutrality is washed to steaming is leavened;The above process is repeated 3 times, dries, after being activated Resin;
3) resin after a certain amount of step 2) activation is weighed at room temperature, and nano-TiO is added2Solution, ultrasonic 20min are then leavened with steaming It is water washing catalyst 5 times, dry, obtain load nano-TiO2Macroporous absorbent resin photochemical catalyst.
2. laboratory exhaust gas according to claim 1 handles photochemical catalyst, it is characterised in that:The nano-TiO2Solution A concentration of 0.5gL-1
3. laboratory exhaust gas according to claim 1 handles photochemical catalyst, it is characterised in that:Resin after the activation with Nano-TiO2The ratio of solution is:120mL nano-TiOs are added in resin per 100mg after activation2Solution.
4. laboratory exhaust gas according to claim 1 handles photochemical catalyst, it is characterised in that:In step 3), ultrasonic wave frequency Rate is 55KHz.
5. a kind of device for processing laboratory waste gas, it is characterised in that:Including caustic wash unit, pickling unit and drying unit pre-treatment Device, removal acidity and alkaline gas;Then dry waste gas enters the load nano-TiO for being filled with claim 1 preparation2Macropore Resin photocatalyst layer is adsorbed, under the catalytic action of ultraviolet light, absorption and oxidation reaction occurs, efficiently removes in exhaust gas Organic pollution realizes the qualified discharge of laboratory exhaust gas.
6. device for processing laboratory waste gas according to claim 5, it is characterised in that:The caustic wash unit includes the first spray Drench packed tower, the first return-flow system, the first stainless steel water pump and circulation alkali liquid pool;The pickling unit includes the second spraying filler Tower, the second return-flow system, the second stainless steel water pump and cycle acid bath.
7. device for processing laboratory waste gas according to claim 6, it is characterised in that:Laboratory exhaust gas by gas gathering mask, Air hose, the first corrosive resistant fan, after successively pass through the first spray packed tower, the second spray packed tower, first spray packed tower Flow back lye, the second spray packed tower reflux acid solution;Afterwards by drier, into being placed with load nano-TiO2Macroporous absorption tree The light-catalyzed reaction tower of fat photocatalyst layer, the qualified discharge after the second corrosive resistant fan.
8. device for processing laboratory waste gas according to claim 6, it is characterised in that:In first corrosive resistant fan and It is equipped with pH inductive probes between one spray packed tower, can realize the first spray packed tower, the second spraying filler by robot control system(RCS) The automatic opening of tower and closure.
9. device for processing laboratory waste gas according to claim 4, it is characterised in that:Ultraviolet lamp wavelength is 254nm, TiO2 Grain size is 40-50nm, time of contact 15s.
10. device for processing laboratory waste gas according to claim 4, it is characterised in that:Reaction temperature is room temperature.
CN201810201893.4A 2018-03-12 2018-03-12 A kind of laboratory exhaust gas processing method and device Pending CN108283937A (en)

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Publication number Priority date Publication date Assignee Title
CN111841162A (en) * 2020-07-31 2020-10-30 南京科技职业学院 Sulfur dioxide gas treatment device and method

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