CN108278231A - A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment - Google Patents
A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment Download PDFInfo
- Publication number
- CN108278231A CN108278231A CN201810047325.3A CN201810047325A CN108278231A CN 108278231 A CN108278231 A CN 108278231A CN 201810047325 A CN201810047325 A CN 201810047325A CN 108278231 A CN108278231 A CN 108278231A
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- China
- Prior art keywords
- valve
- pressure
- plunger pump
- low
- power supply
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/024—Pressure relief valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The invention discloses a kind of safe voltages to drive the special integrated hydraulic power source of train re-railing equipment, including power supply and integrated hydraulic system, power supply are the accumulators of two 12V;Integrated hydraulic system includes motor, plunger pump, control valve and fuel tank, to play multiple hydraulic pressure oil supply cylinder, plunger pump includes that high-pressure plunger pump and low-pressure plunger pump, underloading high-speed motion is enabled a device to move with heavy-duty low-speed, control valve includes mainly reversal valve, check valve and throttle valve, adjusting control valve changes fuel feeding direction, so that two are played multiple hydraulic cylinder and worked alternatively, derailing vehicle gradually rises, derailing vehicle is set to obtain displacement in vertical direction and laterally, derailing vehicle ajusts posture in turn, has reached multiple purpose.The present invention has been multiple hydraulic cylinder alternating fuel feeding, and by the Integration Design to element, simplifies the composition of equipment, more convenient in transport, installation and operating aspect and at low cost, efficient, securely and reliably.
Description
Technical field
The present invention relates to derailing vehicles to play recovering technology field, and specially a kind of safe voltage driving train re-railing equipment is special
Integrated hydraulic power source.
Background technology
With the rapid development of China's rail traffic, rolling stock largely uses, during using inevitably
Slide down situation, and multiple research has been carried out in derailing vehicle, it is earliest rise method of running be using crane will derail vehicle and
Bogie is sling together, and derailing vehicle is moved on track, has been completed again, but the use limitation of crane is very big, reaches scene
Slowly, it is low to play multiple efficiency, and there is also certain risks during rising again.With the development of hydraulic test, one is used gradually
A little hydraulic tests have carried out again, and as mainly compound formula, and the hydraulic power supply of current hydraulic pressure re-railing equipment mainly has
Manual pump oil or large-scale oil pump pump oil, wherein complicated for operation in such a way that manual pump oil provides hydraulic power supply, pump oil effect
Rate is low, and is needed using manpower to oil pump offer power during pump oil, and human cost is big, so it is difficult to adapting to currently rise
Multiple operation;Another way is to use large-scale oil pump pump oil as hydraulic power supply, and which has the power of oil pump and oil pump
Particular/special requirement, oil pump generally use high-power low displacement oil pump, power source generally to use the large-sized power plants such as diesel engine, and
It is extremely inconvenient transporting and installing, multiple efficiency has equally been affected, operating personnel must be well understood by hydraulic test, so
Human cost is big, and use occasion is limited.How high efficiency, low cost, convenient, fast, safe multiple hydraulic power are developed
Source becomes the cardinal task of scientific worker.
Invention content
In view of the above-mentioned problems, the purpose of the present invention is to provide a kind of transport, installation and operation are more convenient, efficiency is more
Height, reliability is stronger, and can save the safe voltage driving special integrated hydraulic power source of train re-railing equipment of human cost.
Technical solution is as follows:
A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment, including power supply, integrated hydraulic system, first
Play multiple hydraulic cylinder and second multiple hydraulic cylinder;Integrated hydraulic system includes the motor by power supply power supply, and by motor-driven low
Hydraulic plunger pump and high-pressure plunger pump;Low-pressure plunger pumps and the oil inlet of high-pressure plunger pump is connected to fuel tank by filter, low
The oil outlet of hydraulic plunger pump is connected to the oil inlet of the oil inlet and low pressure pilot relief valve of low pressure check valve, high-pressure plunger simultaneously
The oil outlet of pump is connected to the oil inlet of the oil inlet and high pressure hydraulic control overflow valve of high pressure check valve simultaneously;High-pressure overflow valve with it is low
The oil outlet of pressure pilot relief valve is all connected to fuel tank;The oil outlet of low pressure check valve and high pressure check valve is connected to three simultaneously
One oil inlet of four-way reversing valve;One oil outlet of three position four-way directional control valve is connected to the first by first throttle valve and answers
Another oil outlet of hydraulic cylinder, three position four-way directional control valve is connected to second multiple hydraulic cylinder by second throttle.
Further, the power supply is the accumulator of two 12V.
The beneficial effects of the invention are as follows:Power supply of the present invention is two accumulators, securely and reliably, just using this energy-provision way
In transport, and it is of low cost, and feature is that the voltage of accumulator is only 12V, within safe voltage, reduces installation and behaviour
Danger when making;Motor is low voltage motor, cheap by storage battery power supply, using and it is easy to maintenance, and by motor,
Plunger pump, control valve and fuel tank integrate, cumbersome installation process when having eliminated multiple, substantially increase service efficiency with
The reliability of equipment, and it is integrated after equipment operation it is simple, reduce human cost;Transport, installation and operating aspect more
It is convenient to add, and at low cost, efficient, securely and reliably.
Description of the drawings
Fig. 1 is the contour structures signal that safe voltage of the present invention drives the special integrated hydraulic power source of train re-railing equipment
Figure.
Fig. 2 is the internal structure schematic diagram of integrated hydraulic system of the present invention.
Fig. 3 is one of the outline drawing of integrated hydraulic system of the present invention.
Fig. 4 is the two of the outline drawing of integrated hydraulic system of the present invention.
In figure:1- accumulators;2- integrated hydraulic systems;3-1- the firsts answer hydraulic cylinder;3-2- second plays multiple hydraulic cylinder;4-
1- first throttle valves;4-2- second throttle;5- three position four-way directional control valves;6-1- low pressure check valves;6-2 high pressure check valves;7-1
Low pressure pilot relief valve;7-2 high-pressure overflow valves;8-1- low-pressure plungers pump;8-2- high-pressure plunger pumps;9- motors;10- filters;
11- fuel tanks.
Specific implementation mode
The present invention is described in further details in the following with reference to the drawings and specific embodiments.As shown in Figure 1, a kind of safety electricity
The pressure driving special integrated hydraulic power source of train re-railing equipment, including power supply 1, integrated hydraulic system 2, the first answer hydraulic cylinder 3-
1 and second multiple hydraulic cylinder 3-2.
As shown in Fig. 2, integrated hydraulic system 2 includes the motor 9 powered by power supply 1, and the low-pressure plunger driven by motor 9
Pump 8-1 and high-pressure plunger pump 8-2;The oil inlet of low-pressure plunger pump 8-1 and high-pressure plunger pump 8-2 is connected to by filter 10
The oil outlet of fuel tank 11, low-pressure plunger pump 8-1 is connected to the oil inlet and low pressure pilot relief valve 7- of low pressure check valve 6-1 simultaneously
1 oil inlet, the oil outlet of high-pressure plunger pump 8-2 are connected to oil inlet and the high pressure hydraulic control overflow of high pressure check valve 6-2 simultaneously
The oil inlet of valve 7-2;The oil outlet of high-pressure overflow valve 7-2 and low pressure pilot relief valve 7-1 is all connected to fuel tank 11;Low pressure is unidirectional
The oil outlet of valve 6-1 and high pressure check valve 6-2 are connected to an oil inlet of three position four-way directional control valve 5 simultaneously;3-position 4-way changes
The first is connected to by first throttle valve 4-1 to an oil outlet of valve 5 and answers hydraulic cylinder 3-1, three position four-way directional control valve 5 it is another
One oil outlet is connected to second multiple hydraulic cylinder 3-2 by second throttle 4-2.
The power supply 1 of the present embodiment is the accumulator of two 12V, and stable energy input is provided for integrated hydraulic power source.It adopts
With this energy-provision way it is safe and reliable, be readily transported, it is and of low cost, and the voltage of accumulator is only 12V, in safety electricity
Within pressure, danger when installation and operation is reduced.Certainly the also accumulator and electricity of replaceable disposable type according to actual needs
Machine matches.
Plunger pump includes that high-pressure plunger pump 8-2 and low-pressure plunger pump 8-1 so that equipment can be lightly loaded high-speed motion and heavy duty
Low-speed motion.
Motor, plunger pump, control valve and fuel tank are integrated, cumbersome installation process when having eliminated multiple, significantly
Improve the reliability of service efficiency and equipment.As shown in Fig. 3 Fig. 4, compact overall structure is light, the equipment operation letter after integrating
It is single, reduce human cost.
In order to meet the operation of large-tonnage, big stroke, oil reserve is insufficient, can otherwise designed fuel tank, or increase service tank.
The operation principle of hydraulic system is:
When return to work make when, accumulator 1 and motor 9 are run wires to, integrated hydraulic system 2 and two are risen multiple
Hydraulic cylinder is connected with oil pipe.After installing re-railing equipment, it is first turned on 9 power supply of motor, motor 9 is started to work, and high-pressure column is driven
Plug pump 8-2 and low-pressure plunger pump 8-1 pump oils.Due to just having started multiple hydraulic cylinder with the train that derails also not in contact with so liquid at this time
Cylinder pressure load is almost nil, and oil circuit pressure is low, and high-pressure overflow valve 7-2 and low pressure pilot relief valve 7-1 are in off state, hydraulic pressure
Oil flows to three position four-way directional control valve 5 through high pressure check valve 6-2 and low pressure check valve 6-1, and three position four-way directional control valve 5 is switched on one side
To any position of non-middle position, and the first throttle valve 4-1 on the side is opened, closes the second throttle 4-2 of another side.With beat
The first for the first throttle valve 4-1 connections opened answers hydraulic cylinder 3-1 setting in motions.Due to high-pressure plunger pump 8-2 and low-pressure plunger
Pump 8-1 has flow input, especially low-pressure plunger to pump 8-1, and flow is larger, so elongation speed is fast, makees low load high speed and transports
It is dynamic.When being elongated to a certain suitable position, open first throttle valve 4-1 is closed, stops answering hydraulic cylinder 3-1 to the first at this time
Fuel feeding, and pressurize.Three position four-way directional control valve 5 is switched to another side, and opens the second throttle 4-2 on the side.Then with
Second of two throttle valve 4-2 connections is multiple, and hydraulic cylinder 3-2 starts rapid elongation.Aforesaid operations are repeated and so that two are played multiple liquid
Cylinder pressure alternately extend, until with derailing vehicle contact.
After a multiple hydraulic cylinder is elongated to suitable position with derailing vehicle contact, multiple operation has been proceeded by.Due to it is de-
Start load after rail vehicle contact to start to become very large, the hydraulic pressure of oil circuit rapidly rises, due to low pressure pilot relief valve 7-1's
Control oil circuit is connected with high-pressure oil passage, so low pressure pilot relief valve 7-1 is connected, low pressure oil way and fuel tank are connected.It is low at this time
The not outside fuel feeding of hydraulic plunger pump 8-1, so the state is only done work by high-pressure plunger pump 8-2, the oil pressure that high-pressure plunger pump 8-2 is generated
Under high-pressure overflow valve 7-2 effect, hydraulic pressure setting safe pressure hereinafter, then flowing to three by high pressure check valve 6-2
Four-way reversing valve 5, at this time low pressure check valve 6-1 cut-offs.It is identical with operation when low load high-speed motion, so that two multiple hydraulic cylinders is handed over
Temporary substitute is made, and then jacks up derailing vehicle.Due to only having high-pressure plunger pump 8-2 to have flow input, flow is smaller, so playing multiple liquid
Cylinder pressure makees heavy-duty low-speed movement, and vehicle to be derailed rises to certain altitude, and the elongation by having controlled multiple hydraulic cylinder makes
The vehicle that derails adjusts above position to rail.
After derailing vehicle is moved to right over rail, two throttle valves are closed, during three position four-way directional control valve 5 is switched to
Position, is then shut off power supply 1, then adjusts two throttle valves, starts, to playing multiple hydraulic cylinder off-load, to put down derailing vehicle, complete
Multiple operation.
Claims (2)
1. a kind of safe voltage drives the special integrated hydraulic power source of train re-railing equipment, which is characterized in that including power supply(1)、
Integrated hydraulic system(2), the first answer hydraulic cylinder(3-1)With second multiple hydraulic cylinder(3-2);Integrated hydraulic system(2)Including
By power supply(1)The motor of power supply(9), and by motor(9)The low-pressure plunger of driving pumps(8-1)And high-pressure plunger pump(8-2);Low pressure
Plunger pump(8-1)And high-pressure plunger pump(8-2)Oil inlet pass through filter(10)It is connected to fuel tank(11), low-pressure plunger pump
(8-1)Oil outlet simultaneously be connected to low pressure check valve(6-1)Oil inlet and low pressure pilot relief valve(7-1)Oil inlet,
High-pressure plunger pump(8-2)Oil outlet simultaneously be connected to high pressure check valve(6-2)Oil inlet and high pressure hydraulic control overflow valve(7-2)
Oil inlet;High-pressure overflow valve(7-2)With low pressure pilot relief valve(7-1)Oil outlet be all connected to fuel tank(11);Low pressure list
To valve(6-1)And high pressure check valve(6-2)Oil outlet simultaneously be connected to three position four-way directional control valve(5)An oil inlet;Three
Position and four-way reversing valve(5)An oil outlet pass through first throttle valve(4-1)It is connected to the first and answers hydraulic cylinder(3-1), three
Four-way reversing valve(5)Another oil outlet pass through second throttle(4-2)It is connected to second multiple hydraulic cylinder(3-2).
2. safe voltage according to claim 1 drives the special integrated hydraulic power source of train re-railing equipment, feature to exist
In the power supply(1)For the accumulator of two 12V.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810047325.3A CN108278231A (en) | 2018-01-18 | 2018-01-18 | A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment |
Applications Claiming Priority (1)
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CN201810047325.3A CN108278231A (en) | 2018-01-18 | 2018-01-18 | A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment |
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CN108278231A true CN108278231A (en) | 2018-07-13 |
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CN201810047325.3A Pending CN108278231A (en) | 2018-01-18 | 2018-01-18 | A kind of safe voltage driving special integrated hydraulic power source of train re-railing equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115401188A (en) * | 2022-09-21 | 2022-11-29 | 邢台德龙机械轧辊有限公司 | Hydraulic box opening device |
Citations (9)
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CN2126842Y (en) * | 1992-06-27 | 1993-02-10 | 广州铁路局长沙铁路分局 | Hand hydraulic equipment for railway rescue |
CN2493767Y (en) * | 2001-07-19 | 2002-05-29 | 西安优势铁路新技术有限责任公司 | Electric controlled hydraulic adjustable speed reducer |
CN200988495Y (en) * | 2006-06-13 | 2007-12-12 | 李相家 | Three stage lift oil cylinder light hydraulic railway rescue restart device |
CN101684829A (en) * | 2007-11-03 | 2010-03-31 | 张同金 | Energy source |
CN102069819A (en) * | 2010-12-01 | 2011-05-25 | 佛山三水鼎力液压机械设备有限公司 | Railway train set quick restart device |
CN103508321A (en) * | 2013-09-22 | 2014-01-15 | 北京凯润机电设备制造有限责任公司 | Hydraulic control device for monorail locomotive |
CN204677388U (en) * | 2015-06-02 | 2015-09-30 | 扬州金鑫电力机具有限公司 | A kind of ultrahigh pressure fast reserve pump |
CN106428105A (en) * | 2016-08-24 | 2017-02-22 | 中铁宝桥集团有限公司 | Traverse moving type hydraulic rerailer |
CN206429467U (en) * | 2017-02-08 | 2017-08-22 | 中国神华能源股份有限公司 | A kind of hydraulic pressure Overlay control system |
-
2018
- 2018-01-18 CN CN201810047325.3A patent/CN108278231A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2126842Y (en) * | 1992-06-27 | 1993-02-10 | 广州铁路局长沙铁路分局 | Hand hydraulic equipment for railway rescue |
CN2493767Y (en) * | 2001-07-19 | 2002-05-29 | 西安优势铁路新技术有限责任公司 | Electric controlled hydraulic adjustable speed reducer |
CN200988495Y (en) * | 2006-06-13 | 2007-12-12 | 李相家 | Three stage lift oil cylinder light hydraulic railway rescue restart device |
CN101684829A (en) * | 2007-11-03 | 2010-03-31 | 张同金 | Energy source |
CN102069819A (en) * | 2010-12-01 | 2011-05-25 | 佛山三水鼎力液压机械设备有限公司 | Railway train set quick restart device |
CN103508321A (en) * | 2013-09-22 | 2014-01-15 | 北京凯润机电设备制造有限责任公司 | Hydraulic control device for monorail locomotive |
CN204677388U (en) * | 2015-06-02 | 2015-09-30 | 扬州金鑫电力机具有限公司 | A kind of ultrahigh pressure fast reserve pump |
CN106428105A (en) * | 2016-08-24 | 2017-02-22 | 中铁宝桥集团有限公司 | Traverse moving type hydraulic rerailer |
CN206429467U (en) * | 2017-02-08 | 2017-08-22 | 中国神华能源股份有限公司 | A kind of hydraulic pressure Overlay control system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115401188A (en) * | 2022-09-21 | 2022-11-29 | 邢台德龙机械轧辊有限公司 | Hydraulic box opening device |
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Application publication date: 20180713 |
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