CN108269641A - 一种高柔性机器人手臂控制电缆 - Google Patents

一种高柔性机器人手臂控制电缆 Download PDF

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Publication number
CN108269641A
CN108269641A CN201611272639.0A CN201611272639A CN108269641A CN 108269641 A CN108269641 A CN 108269641A CN 201611272639 A CN201611272639 A CN 201611272639A CN 108269641 A CN108269641 A CN 108269641A
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conductor
flexible polyurethane
screen layer
metal screen
restrictive coating
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Inventor
邓任作
赵燕
黄卓斌
安阳
李柯昌
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GUANGDONG JIQING CABLE INDUSTRIAL Co Ltd
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GUANGDONG JIQING CABLE INDUSTRIAL Co Ltd
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Priority to CN201611272639.0A priority Critical patent/CN108269641A/zh
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/003—Power cables including electrical control or communication wires
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/026—Alloys based on copper
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/421—Polyesters
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1865—Sheaths comprising braided non-metallic layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875—Multi-layer sheaths
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/006—Constructional features relating to the conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/024—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Insulated Conductors (AREA)
  • Communication Cables (AREA)

Abstract

本发明公开了一种高柔性机器人手臂控制电缆，它涉及电缆技术领域；导体采用退火细铜丝精绞而成，在绞合的导体的中间加凯芙拉材料绞合成导体半成品，在导体半成品的外部采用柔性聚氨酯PUR材料层做绝缘形成绝缘线芯，数根绝缘线芯成缆后外部采用高强度绕包带绕包，高强度绕包带的外部编织金属屏蔽层，在金属屏蔽层的外侧挤包柔性聚氨酯护套层，在柔性聚氨酯护套层内部加入凯夫拉编织网。制成的高柔性机器人手臂控制电缆强度高、较为柔软、且具有耐刮磨、耐扭转、耐摇摆，使用寿命长等优点。

Description

一种高柔性机器人手臂控制电缆
技术领域：
本发明涉及一种高柔性机器人手臂控制电缆，属于电缆技术领域。
背景技术：
随着科技的快速发展，智能自动化机器解决了人工生产的高耗能低效率问题，同时也降低了生产过程中的出错率，作为智能自动化机器手臂用输送电能及信息的电缆，对整个控制系统起到非常重要的作用，传统的机器人电缆还存在诸多问题，例如电缆的强度、柔软性、耐刮磨性、耐扭转、耐摇摆都比较差，且同时还存在使用寿命短等弊端。
发明内容：
针对上述问题，本发明要解决的技术问题是提供一种柔软性、抗拉强度、耐刮磨、耐扭转、耐摇摆，耐油以及使用寿命长等特性的高柔性机器人手臂控制电缆。
本发明的高柔性机器人手臂控制电缆，它包含导体1、绝缘线芯2、高强度绕包带3、金属屏蔽层4、柔性聚氨酯护套层5和凯夫拉编织网6，导体1采用退火细铜丝1-2精绞而成，在绞合的导体1的中间加凯芙拉材料1-1绞合成导体半成品，在导体半成品的外部采用柔性聚氨酯PUR材料层1-3做绝缘形成绝缘线芯2，数根绝缘线芯2成缆后外部采用高强度绕包带3绕包，高强度绕包带3的外部编织金属屏蔽层4，在金属屏蔽层4的外侧挤包柔性聚氨酯护套层5，在柔性聚氨酯护套层5内部加入凯夫拉编织网6。
本发明的有益效果：采用新材料、新技术组合而成的一种高强度、柔软、耐刮磨、耐扭转、耐摇摆，使用寿命长的高柔性机器人手臂控制电缆。其导体采用退火细铜丝，在导电线芯中间加入凯芙拉，组合成一种高强度导电线芯，在导电线芯外再按挤塑工艺挤包一层柔性聚氨酯PUR材料做绝缘层，再根据控制系统需要的芯数成缆，成缆绕包采用高强度绕包带重叠搭盖绕包，重叠率20％～30％，确保缆芯的整体强度及园整度，成缆后的半成品采用软铜导体编织，编织密度大于80％，编织后的半成品再按挤出工艺挤包1层聚氨酯PUR护套层，在护层内部加入高强度凯夫拉网，以提高护套层强度。
附图说明：
为了易于说明，本发明由下述的具体实施及附图作以详细描述。
图1为本发明结构示意图；
图2为本发明中导体的结构示意图。
导体1、绝缘线芯2、高强度绕包带3、金属屏蔽层4、柔性聚氨酯护套层5和凯夫拉编织网6。
具体实施方式：
如图1-2所示，本具体实施方式采用以下技术方案：它包含导体1、绝缘线芯2、高强度绕包带3、金属屏蔽层4、柔性聚氨酯护套层5和凯夫拉编织网6，导体1采用退火细铜丝1-2精绞而成，在绞合的导体1的中间加凯芙拉材料1-1绞合成导体半成品，在导体半成品的外部采用柔性聚氨酯PUR材料层1-3做绝缘形成绝缘线芯2，数根绝缘线芯2成缆后外部采用高强度绕包带3绕包，高强度绕包带3的外部编织金属屏蔽层4，在金属屏蔽层4的外侧挤包柔性聚氨酯护套层5，在柔性聚氨酯护套层5内部加入凯夫拉编织网6。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (1)

1.一种高柔性机器人手臂控制电缆，其特征在于：它包含导体(1)、绝缘线芯(2)、高强度绕包带(3)、金属屏蔽层(4)、柔性聚氨酯护套层(5)和凯夫拉编织网(6)，导体(1)采用退火细铜丝(1-2)精绞而成，在绞合的导体(1)的中间加凯芙拉材料(1-1)绞合成导体半成品，在导体半成品的外部采用柔性聚氨酯PUR材料层(1-3)做绝缘形成绝缘线芯(2)，数根绝缘线芯(2)成缆后外部采用高强度绕包带(3)绕包，高强度绕包带(3)的外部编织金属屏蔽层(4)，在金属屏蔽层(4)的外侧挤包柔性聚氨酯护套层(5)，在柔性聚氨酯护套层(5)内部加入凯夫拉编织网(6)。
CN201611272639.0A 2016-12-31 2016-12-31 一种高柔性机器人手臂控制电缆 Pending CN108269641A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109036649A (zh) * 2018-08-04 2018-12-18 安徽华能电缆集团有限公司 一种高韧性绝缘电缆
CN111081411A (zh) * 2019-12-09 2020-04-28 河北碳垣纳米科技有限公司 碳纳米管纤维柔性电缆

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KR101291307B1 (ko) * 2012-06-04 2013-07-30 수자원기술 주식회사 수중용 케이블
CN104751977A (zh) * 2015-03-27 2015-07-01 安徽华电线缆集团有限公司 一种耐磨抗拖拉电力电缆
CN104835565A (zh) * 2015-05-26 2015-08-12 安徽华星电缆集团有限公司 一种新能源汽车充电装置用电缆及其制备方法
CN105023640A (zh) * 2015-07-02 2015-11-04 上海金丰电缆有限公司 复合总线的蓄缆筐吊具电缆
CN206322482U (zh) * 2016-12-31 2017-07-11 广东吉青电缆实业有限公司 一种高柔性机器人手臂控制电缆

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101291307B1 (ko) * 2012-06-04 2013-07-30 수자원기술 주식회사 수중용 케이블
CN104751977A (zh) * 2015-03-27 2015-07-01 安徽华电线缆集团有限公司 一种耐磨抗拖拉电力电缆
CN104835565A (zh) * 2015-05-26 2015-08-12 安徽华星电缆集团有限公司 一种新能源汽车充电装置用电缆及其制备方法
CN105023640A (zh) * 2015-07-02 2015-11-04 上海金丰电缆有限公司 复合总线的蓄缆筐吊具电缆
CN206322482U (zh) * 2016-12-31 2017-07-11 广东吉青电缆实业有限公司 一种高柔性机器人手臂控制电缆

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109036649A (zh) * 2018-08-04 2018-12-18 安徽华能电缆集团有限公司 一种高韧性绝缘电缆
CN111081411A (zh) * 2019-12-09 2020-04-28 河北碳垣纳米科技有限公司 碳纳米管纤维柔性电缆

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