CN108269033A - Produce warehouse, production line material distribution method and system - Google Patents
Produce warehouse, production line material distribution method and system Download PDFInfo
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
Disclosed herein a kind of production line material distributing system, including:Produce warehouse, transport device, computer system;Produce the material of warehouse storage production product;Computer system obtains production process data and the production schedule;Production process data includes the material information that production product needs;The material of the first quantity of production product is calculated according to material information and the production schedule for computer system;Computer system is to produce safety inventory threshold value of the warehouse setting not less than the first quantity;After transport device obtains material from production warehouse, computer system calculates the material quantity of inventory in production warehouse;When the material quantity of inventory is less than safety inventory threshold value, computer system request supplement material;And transport device obtains material from production warehouse and is transported along preset path to the different station of production line.The present invention is it is also disclosed that a kind of production line material distribution method and a kind of production warehouse.This invention simplifies operating processes, improve operational efficiency.
Description
Technical field
The present invention relates to the line management technical field of manufacturing enterprise more particularly to a kind of materials for production line point
Match system;The invention further relates to a kind of production warehouses.
Background technology
The materials warehouse system of manufacturing enterprise generally comprise materials warehouse and production line in several upper lines library (or
Temporary library), line side library is typically for convenience of the storage point of the versatility material of production line production.Line side library passes through production line operation
It is exactly line side library that personnel, which operate feeding cart and transport material or feeding cart, and a variety of different materials are stored on the trolley.With
The progress of production, the material in the library of line side is constantly reduced, and when being reduced to critical value, is needed from materials warehouse to line side library
Timely supplemented.Material as needed and quantity, generate the list that replenishes.Operator, can be according to single progress that replenishes when replenishing
It replenishes.But replenish it is single easily lead to the problem of loss, obscure, the handwriting is blurred etc.
In addition, manufacturing enterprise also typically sets up a smaller production warehouse, then with materials warehouse opening relationships, with true
Material can be obtained from materials warehouse at any time by protecting production warehouse.If the situation for requiring supplementation with material occurs in line side library, first may be used
To be supplemented from production warehouse, while situation about being supplemented can will be needed to inform materials warehouse, by materials warehouse to producing storehouse
Library is supplemented.But transmit that the quantity for requiring supplementation with material come is usually smaller and the time is indefinite, this leads to object from line side library
Bin area must often go picking, unpack, transport;Lead to the cost of labor of materials warehouse and the big increase of transportation cost.
Invention content
In view of one or more problem in the prior art, the present invention provides a kind of production line material distribution systems
System, for providing the material that production needs during production line production product.The invention is realized in this way:
A kind of production line material distributing system (100), the production line material distributing system (100) include:Produce warehouse
(20), transport device (30), computer system (40);
The material of production warehouse (20) the storage production product;
The computer system (40) obtains production process data and the production schedule;The production process data includes production
The material information that product needs;Material information and the production of the computer system (40) according to the production product needs
The material for the first quantity for producing the product is calculated;
The computer system (40) sets a safety inventory threshold value, the safety inventory threshold for production warehouse (20)
Value is not less than first quantity;
The transport device (30) is after production warehouse (20) obtains the material, computer system (40) meter
Calculate the material quantity of inventory in production warehouse (20);When the material quantity of the inventory is less than safety inventory threshold value, meter
Calculation machine system (40) request supplement material;And
The transport device (30) obtains the material from production warehouse (20) and is transported along preset path to production
The different station of line.
According to another aspect of the present invention, a kind of production line material distribution method is additionally provided, this method is realized in
's:
A kind of production line material distribution method, the production line material distribution method include:
The material of storage production product in production warehouse (20);
Obtain production process data and the production schedule;The production process data includes the material letter that production product needs
Breath, the production line different station produce the product when supplies consumption information;The object needed according to the production product
The material for the first quantity for producing the product is calculated in material information and the production schedule;
A safety inventory threshold value is set for production warehouse (20), the safety inventory threshold value is not less than the described first number
Amount;
Production warehouse (20) calculates the object of inventory in production warehouse (20) after product line sends the material
Expect quantity;
When the material quantity of the inventory is less than safety inventory threshold value, production warehouse (20) request supplement material.
In accordance with a further aspect of the present invention, a kind of production warehouse is additionally provided, what which was realized in:
A kind of production warehouse (20), the material of production warehouse (20) the storage production product;Production warehouse (20)
Including:
Receiving module (21), the receiving module (21) receive production process data, and the production process data includes life
Produce the material information that product needs;The receiving module (21) also receives the production schedule;
Processing module (24), the processing module (24), which obtains, is stored in the production product produced in warehouse (20)
Material quantity information;The material information and the production schedule that the processing module (24) needs according to the production product calculate
Obtain producing the material of the first quantity of the product;The processing module (24) is one safety of production warehouse (20) setting
Inventory's threshold value, the safety inventory threshold value are not less than first quantity;And
Processing module (24) also calculates the material quantity of inventory in production warehouse (20);When the material number of the inventory
When amount is less than safety inventory threshold value, production warehouse (20) request supplement material.
According to production line material distributing system provided by the invention, method and a kind of production warehouse, production line is realized
The automatic distribution of material, and the consumption of production line material can be monitored in real time;Calculating needs the material to be supplemented and from trend
Materials warehouse sends the instruction of supplement material.The operating process during material distribution and supplement is simplified, improves production line
Material distributes the operational efficiency with supplement.
Description of the drawings
In order to illustrate more clearly of embodiment of the present invention or technical solution of the prior art, below to embodiment or now
Have needs attached drawing to be used to do one in technology description simply introduces.It should be evident that the accompanying drawings in the following description is this hair
Some bright embodiments, for those of ordinary skill in the art, without having to pay creative labor, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structure diagram according to the production line material distributing system of one embodiment of the present invention;
Fig. 2 is the production line warehouse structure schematic diagram according to one embodiment of the present invention;
Fig. 3 is the flow diagram according to the production line material distribution method of one embodiment of the present invention.
Specific embodiment
In order to which those skilled in the art is made to more fully understand the present invention program, below in conjunction with the accompanying drawings and preferred embodiment
The present invention is described in further detail.
It is a kind of structure diagram of production line material distributing system shown in Fig. 1, as shown in the figure, the production line material distributes
System 100 includes:Produce warehouse 20, transport device 30, computer system 40.Preferably, materials warehouse 10 is further included.
The production line material distributing system 100 be alternatively applied to such as SMT (Surface Mount Technology,
Surface mounting technology) on product line.Wherein, materials warehouse 10 stores the material needed comprising production product such as electronic product A.
The various materials that production warehouse 20 storage production electronic product A is wanted.Specifically, production warehouse 20 is as facing to manufacture spy
The storage buffer area of the SMT production lines of fixed output quota product such as electronic product A, the various materials of storage production electronic product A.Production
The material that electronic product A needs is transported to production warehouse 20 by materials warehouse 10.Preferably, production warehouse 20 prestores second
The material of the product of quantity, further, the material of the product of the second quantity are more than or equal to required for produce reality product
Material quantity.
Transport device 30 obtains the various materials of production electronic product A needs and transports to SMT and gives birth to from production warehouse 20
The different station of producing line supplies different stations and various materials is added in SMT product lines so that SMT is normally produced
Mount various materials.
Further, the material for producing electronic product A needs is transported from production warehouse 20 to SMT in transport device 30 and given birth to
During the different station of producing line, specifically, when transport device 30 obtains what production electronic product A needed from production warehouse 20
Various materials after, production warehouse 20 starts to calculate the material quantity of inventory in production warehouse (20) in real time.Further
Ground produces material quantity of the warehouse 20 according to the production electronic product A of the inventory, when the material quantity of inventory meets certain predetermined
During condition, production warehouse 20 request supplement material.Further, production warehouse 20 sends material augmentation requests to materials warehouse
10.The material that materials warehouse 10 sends supplement according to the material augmentation requests arrangement received extremely produces warehouse 20.
Further, production line material distributing system 100 also with (the Manufacturing Execution of MES system 200
System, production process perform system) connection.Specifically, computer system 40 is connect with MES system, and from MES system 200
Production process data is obtained, which includes producing whole objects that at least one product such as electronic product A needs
Expect information, such as produce the classification, title, the quantity of the material needed of the material of electronic product A needs;And SMT productions
Line produces the consumption of certain material in supplies consumption information during electronic product A, such as unit interval.
Further, computer system 40 for example produces the material that electronic product A is wanted also according to production process data
Classification, quantity and supplies consumption information during production electronic product A, calculate the certain amount of electronic product A needs of production
The first quantity material quantity.Computer system 40 sends out instruction according to first quantity, in the production electronics production of SMT product lines
Before product A, the material of first quantity is sent to production warehouse 20 from materials warehouse 10.Further, materials warehouse 10 is gone back
It sends the material that the second number connects and extremely produces warehouse 20, specifically, the first quantity is less than the second quantity.
Production warehouse 20 stores the material that production electronic product A needs.Further, transport device 30 from production warehouse 20
Obtain the material that production electronic product A needs, it would be desirable to material transportation to each station of SMT production lines, produce institute for SMT
With.
Further, the material in the scanning of production line material distributing system 100 deposit production warehouse 20 obtains production electronics production
The warehousing quantity for the material that product A needs, optionally, warehousing quantity is the second quantity.Computer system 40 is also according to SMT product lines
The quantity and production process data of the electronic product A produced in real time for example produce the electronic product A needs material classification and
Production 20 real-time supplies consumption information of warehouse is calculated in the quantity of the material needed.Subsequent computer system 40 calculates object
The warehousing quantity of material and the difference of supplies consumption information obtain the material quantity of inventory in production warehouse 20.
Optionally, supplies consumption information when computer system 40 can also produce electronic product A according to SMT production lines
The consumption of material is calculated with the production time;The warehousing quantity and material of the material of electronic product A in production warehouse are calculated again
Difference between consumption obtains the material quantity of inventory in production warehouse 20.
Computer system 40 sends material augmentation requests to materials warehouse according to the material quantity of the inventory in production warehouse 20
10.Further, computer system 40 is to produce the safety inventory threshold value that warehouse 20 sets material;When computer system 40 judges
When producing the material quantity material of the production electronic product A of inventory in warehouse 20 less than safety inventory threshold value, computer system 40
Material augmentation requests are generated, and the material augmentation requests are sent to materials warehouse 10, specifically, material supplemental information includes object
Type, the quantity of material.Materials warehouse 10 provides the material of product according to material augmentation requests, and is sent to production warehouse 20.For
Ensure that the stockpile number in production warehouse 20 meets the needs of SMT production lines, which is more than the first quantity
Material quantity.Further, the first quantity is the numerical value of dynamic change, and further, safety inventory threshold value can also be dynamic
The numerical value of variation or fixed numerical value.
Further, the library of different production 20 materials of warehouse according to the needs of different application scenarios, can also be set
The determination strategy of storage, for example, different types of material set different safety inventory threshold values.
Further, transport device 30 is unpiloted trolley, obtains and load production from production warehouse 20 on trolley
The various materials of electronic product A.The trolley is run according to preset path around SMT production lines.Trolley is different from SMT production lines
Station between communicate to connect, trolley, for the demand of material, runs to different works according to the different station of SMT production lines
Position, the different station of SMT product lines obtain the material of needs by manually or automatically reclaimer from the trolley.
Further, computer system 40 can be integrated in production warehouse 20.
As shown in Fig. 2, a kind of structure diagram for producing warehouse 20 is disclosed, the production warehouse 20 storage production product
Material, it is preferable that the material of the second quantity of production warehouse 20 storage production product, including:
Receiving module 21, for receiving the production process data transmitted by external equipment such as MES system 200, the production
Process data includes producing whole material informations that at least one product needs, such as produces the class of the material of product needs
Not, title, need the quantity of material;And supplies consumption information during production line production product, such as certain class in the unit interval
The consumption of other material.Optionally, receiving module 21 also receives the production of the product for example sent by enterprise resource planning
Plan the production quantity of such as product.
Memory module 22, memory module 22 store the warehousing quantity of the material of product;Memory module 21, which also stores, receives mould
The production process data that block 21 receives;Further, memory module 22 also stores the production of the product of the reception of receiving module 21
Plan.
Scan module 23, the material in the scanning deposit production of scan module 23 warehouse 20.Specifically, deposit produces warehouse 20
Material has digital label, and scan module 23 preferably includes digital label reader.
Processing module 24, processing module 24 obtain the warehousing quantity of the material of product according to the scanning result of scan module 23
And warehousing quantity is stored to the memory module 22;Material information and the life of the processing module 24 according to production product needs
The material for the first quantity for producing the product is calculated in production plan;Further, production warehouse 20 storage production product object
Second quantity of material is more than or equal to the first quantity.
The processing module 24 also sets a safety inventory threshold value for production warehouse 20, and the safety inventory threshold value is not less than
First quantity.
Processing module 24 also calculates the material quantity of inventory in the production warehouse 20;When the material quantity of the inventory is low
When safety inventory threshold value, production warehouse 20 request supplement material.
Optionally, quantity in stock is calculated in the following way:Processing module 24 is according to the product quantity and storage for completing production
The production process data stored in module 22 for example produces the classification, title, the quantity for needing material of the material of product needs,
Calculate the material quantity of product that the product that production is completed is consumed;Then the product stored in the memory module 22 is calculated
Material warehousing quantity and production complete product consumption product material quantity between difference.
When optionally, can also be according to the production process data stored in memory module 22 such as production line production product
Supplies consumption information calculates the consumption of material with the production time;The object of product stored in the memory module 22 is calculated again
Difference between the warehousing quantity of material and supplies consumption amount obtains quantity in stock.
Further, the safety inventory threshold value of a material is set in warehouse 20 is produced;Processing module 24 compares material
Quantity in stock and safety inventory threshold value, when the quantity in stock of material is less than safety inventory threshold value, processing module 24 generates material supplement
Request, and the material augmentation requests are sent to materials warehouse 10.
Optionally, processing module 24 sends material augmentation requests to enterprise resource planning, enterprise resource planning
Material augmentation requests are forwarded to materials warehouse 10, materials warehouse 10 arranges corresponding material to be sent to production warehouse 20.
Fig. 3 shows a kind of production line material distribution method, and this method includes as shown in the figure:
Step 301:The material for the product of being produced and the product that record is stored are prestored in warehouse 20 is produced
Material warehousing quantity.
Further, production process data is received from external such as MES system 200 in advance, which includes
Whole material informations that at least one product needs are produced, such as produce classification, title, the quantity of the material of product needs;
And supplies consumption information of production line when producing the product, such as in the unit interval certain material consumption.
Further, the production schedule of product that also such as enterprise resource planning receives from outside in advance is for example
Produce the quantity of the product.
Further, according to classification, title, quantity and the production meter for producing the product for producing the material that the product needs
It draws production calculation and obtains the material of the first quantity that production product needs.
Further, the material that the second quantity is prestored in warehouse 20 is produced, the second quantity is more than or equal to the first quantity.
Step 302:The material of product is transported to the different station of production line by transport device 30 on demand, for different station
It uses.
Step 303:A safety inventory threshold value is set in warehouse 20 is produced;The security vault threshold value is not less than the first quantity.
Step 304:Start from production warehouse 20 to transport the material of product to the different works of production line in transport device 30
After the process of position, the material quantity of inventory stored in production warehouse 20 is calculated.Judge the material of inventory in production warehouse 20
Whether quantity is less than safety inventory threshold value;When judging that the material quantity for producing inventory in warehouse 20 is less than safety inventory threshold value,
Request supplement material.Specifically, material supplemental information includes type, the quantity of material.
Further, which is for example produced according to the production process data completed the product quantity of production and received
The classification for the material wanted, title, the quantity for needing material calculate the material of product that the product that production is completed is consumed;So
Between the material quantity of product that the warehousing quantity for calculating the material of the product of storage afterwards and the product for producing completion are consumed
Difference obtains the material quantity of inventory.
Optionally, supplies consumption when can also be according to the production process data received such as production line production product is believed
Breath and production time calculate the consumption of material;Warehousing quantity and the supplies consumption of the material of stored product are calculated again
Difference between amount obtains the material quantity of inventory in production warehouse 20.
Step 305:Materials warehouse 10 provides the material of product according to material augmentation requests, and is sent to production warehouse 20.
It these are only some specific embodiments of the present invention, be not intended to limit the invention, all essences in the present invention
Any modification, equivalent replacement or improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.
Claims (17)
1. a kind of production line material distributing system (100), which is characterized in that the production line material distributing system (100) includes:
Produce warehouse (20), transport device (30), computer system (40);
The material of production warehouse (20) the storage production product;
The computer system (40) obtains production process data and the production schedule;The production process data includes production product
The material information needed;Material information and the production schedule of the computer system (40) according to the production product needs
The material for the first quantity for producing the product is calculated;
The computer system (40) sets a safety inventory threshold value for production warehouse (20), and the safety inventory threshold value is not
Less than first quantity;
For the transport device (30) after production warehouse (20) obtains the material, the computer system (40) calculates institute
State the material quantity of inventory in production warehouse (20);When the material quantity of the inventory is less than safety inventory threshold value, computer
System (40) request supplement material;And
The transport device (30) obtains the material from production warehouse (20) and transports to the different station of production line.
2. production line material distributing system (100) according to claim 1, which is characterized in that production warehouse (20)
The material of the second quantity of production product is prestored, first quantity is less than second quantity.
3. production line material distributing system (100) according to claim 2, which is characterized in that the production line material point
Match system (100) is believed according to whole materials that the quantity and at least one product of production of the product for completing production need
Breath, which calculates, completes the material quantity that the product of production is consumed;Calculate second quantity and the consumption material quantity it
Between difference obtain the material quantity of the inventory.
4. production line material distributing system (100) according to claim 2, which is characterized in that the production process data
Further include the supplies consumption information during different station production product of the production line;The production line material distributing system
(100) supplies consumption information when producing product according to the different station of the production line calculates disappearing for material with the production time
Consumption;The difference calculated between second quantity and the consumption of the material obtains the material quantity of the inventory.
5. production line material distributing system as claimed in any of claims 1 to 4, which is characterized in that when the library
When the material quantity deposited is less than the safety inventory threshold value, production warehouse (20) sends material augmentation requests to materials warehouse
(10), the material that the materials warehouse (10) requires supplementation with according to material augmentation requests offer.
6. production line material distributing system (100) according to claim 5, which is characterized in that the computer system
(40) production process data is obtained from manufacturing execution system (200);
The computer system (40) obtains the production schedule of the product at enterprise resource planning (300).
A kind of 7. production warehouse (20), which is characterized in that the material of production warehouse (20) the storage production product;The production
Warehouse (20) includes:
Receiving module (21), the receiving module (21) receive production process data, and the production process data includes production and produces
The material information that product need;The receiving module (21) also receives the production schedule;
Processing module (24), the processing module (24) obtain the material of production product being stored in production warehouse (20)
Quantity information;The material information and the production schedule that the processing module (24) needs according to the production product are calculated
Produce the material of the first quantity of the product;The processing module (24) sets a safety inventory for production warehouse (20)
Threshold value, the safety inventory threshold value are not less than first quantity;And
Processing module (24) also calculates the material quantity of inventory in production warehouse (20);When the material quantity of the inventory is low
When safety inventory threshold value, production warehouse (20) request supplement material.
8. production warehouse (20) according to claim 7, which is characterized in that production warehouse (20) prestores production
The material of second quantity of product, first quantity are less than second quantity.
9. production warehouse (20) according to claim 8, which is characterized in that the processing module (24) produces according to completion
Product quantity and the material information that needs of the production product, calculate the material of product that is consumed of product for completing production
Quantity;The processing module (24) calculates the material of second quantity and the object of the product of product consumption for completing production
Expect the difference between quantity.
10. production warehouse (20) according to claim 6, which is characterized in that the processing module (24) calculates material
Quantity in stock includes:The receiving module (21) receives the supplies consumption information during different station production product of production line;
Supplies consumption information when the processing module (24) produces the product according to the production line calculates material with the production time
Consumption;The processing module (24) calculates the difference between the material of second quantity and the consumption of the material.
11. the production warehouse (20) according to any one in claim 7 to 10, which is characterized in that the production warehouse
(20) include:Scan module (23), the processing module (24) are stored in the production storehouse by the scan module (23) scanning
The material in library (20) obtains the material quantity information being stored in production warehouse (20).
12. the production warehouse (20) according to any one in claim 7 to 11, which is characterized in that the production warehouse
(20) production process data is obtained from manufacturing execution system (200);Produce warehouse (20) are from the corporate resources meter
Draw the production schedule that the product is obtained at system (300).
13. a kind of production line material distribution method, which is characterized in that the production line material distribution method includes:
The material of storage production product in production warehouse (20);
Obtain production process data and the production schedule;The production process data includes material information, the institute that production product needs
State the supplies consumption information during different station production product of production line;The material information needed according to the production product
The material for the first quantity for producing the product is calculated with the production schedule;
A safety inventory threshold value is set for production warehouse (20), the safety inventory threshold value is not less than first quantity;
Production warehouse (20) calculates the material number of inventory in production warehouse (20) after product line sends the material
Amount;
When the material quantity of the inventory is less than safety inventory threshold value, production warehouse (20) request supplement material.
14. production line material distribution method according to claim 13, which is characterized in that production warehouse (20) storage
The material of the second quantity of product is produced, first quantity is less than second quantity.
15. production line material distribution method according to claim 14, which is characterized in that calculate the quantity in stock packet of material
It includes:The material information that product quantity and the production product according to production is completed need, calculates the product institute for completing production
The material quantity of the product of consumption;Calculate the material of second quantity and the object of the product of product consumption for completing production
Expect the difference between quantity.
16. production line material distribution method according to claim 14, which is characterized in that calculate the quantity in stock packet of material
It includes:Supplies consumption information when the product is produced according to the production line calculates the consumption of material with the production time;It calculates
Difference between the material of second quantity and the consumption of the material.
17. the production line material distribution method according to any one in claim 13 to 16, which is characterized in that when described
When the material quantity of inventory is less than the safety inventory threshold value, production warehouse (20) sends material augmentation requests to material bin
Library (10), the material that the materials warehouse (10) requires supplementation with according to material augmentation requests offer.
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CN110910061A (en) * | 2019-11-06 | 2020-03-24 | 长沙格力暖通制冷设备有限公司 | Material management method, material management system, storage medium and electronic equipment |
CN112132494A (en) * | 2019-06-24 | 2020-12-25 | 鹏鼎控股(深圳)股份有限公司 | Material supply control method and system, electronic equipment and storage medium |
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CN112686504A (en) * | 2020-12-17 | 2021-04-20 | 华人运通(江苏)技术有限公司 | Distribution method of production line materials, logistics execution system and storage medium |
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CN113415560A (en) * | 2021-06-23 | 2021-09-21 | 苏州长城开发科技有限公司 | Material bin batching system and method based on material plan |
CN113486992A (en) * | 2021-06-29 | 2021-10-08 | 格力电器(南京)有限公司 | Sorting method for materials in production line |
CN113554368A (en) * | 2020-04-23 | 2021-10-26 | Oppo(重庆)智能科技有限公司 | Material preparation method, material preparation device and storage medium |
CN115759663A (en) * | 2022-11-24 | 2023-03-07 | 北京远舢智能科技有限公司 | Line side bin batching method and device, electronic equipment and storage medium |
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CN112686504A (en) * | 2020-12-17 | 2021-04-20 | 华人运通(江苏)技术有限公司 | Distribution method of production line materials, logistics execution system and storage medium |
CN112686504B (en) * | 2020-12-17 | 2023-08-01 | 华人运通(江苏)技术有限公司 | Distribution method of production line materials, logistics execution system and storage medium |
CN113034116A (en) * | 2021-04-15 | 2021-06-25 | 武汉源铭盛网络科技有限公司 | Industrial production material cooperative management system based on Internet and artificial intelligence |
CN113408911A (en) * | 2021-06-23 | 2021-09-17 | 苏州长城开发科技有限公司 | Material demand calculation system and method based on production plan |
CN113408911B (en) * | 2021-06-23 | 2023-12-12 | 苏州长城开发科技有限公司 | Material demand computing system and method based on production plan |
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CN113486992A (en) * | 2021-06-29 | 2021-10-08 | 格力电器(南京)有限公司 | Sorting method for materials in production line |
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