CN108268015A - The control method of diamond wire servo-drive system is electroplated - Google Patents
The control method of diamond wire servo-drive system is electroplated Download PDFInfo
- Publication number
- CN108268015A CN108268015A CN201810069248.1A CN201810069248A CN108268015A CN 108268015 A CN108268015 A CN 108268015A CN 201810069248 A CN201810069248 A CN 201810069248A CN 108268015 A CN108268015 A CN 108268015A
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- servo driver
- driver
- station servo
- servo
- station
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31137—Sercos serial real time communications system between servo and cpu
Abstract
The invention discloses a kind of control methods that diamond wire servo-drive system is electroplated, and include the following steps：Step 1, by 10 servo-drivers, including the servo-driver of 4 plating lines, be communicatively coupled respectively with motion controller using surpassing five class twisted pair network cables；The basic parameter of 10 servo-drivers in step 2, setting procedure 1；Step 3, using CANopen Builder programming softwares, main shaft is established with speed operating instruction；Step 4, with certain speed than establishing the electronic gear relationship between station servo driver and upper sand station servo driver of thickening, coiling station servo driver and thickening the electronic gear relationship between electronic gear relationship between station servo driver, winding displacement station servo driver and corresponding coiling station servo driver.The control method of plating diamond wire servo-drive system in the present invention has accurately controlled 4 plating line embryo lines and has not broken in plating produces, stablized, efficient to produce.
Description
Technical field
The present invention relates to plating Buddha's warrior attendant line control system technical field more particularly to a kind of diamond wire servo-drive system is electroplated
Control method.
Background technology
Plating diamond wire production line technology is that the ratio of electroplating industry development in recent years is faster, wherein plating diamond wire production
Line automatic control system is important a link, its main feature is that needing automatically processing production process moderate resistance external interference, makes
Stabilization, high efficiency must be produced.Due to plating diamond wire mechanical strength it is not high, the quick response of control system not in time, in reality
Often occurs fracture of wire phenomenon in the production process of border.It is more in the prior art in order to solve the stability of control system and response time
It is produced using single line, that is, there was only a silk thread walking in plating production process in process of production, but even if in this way
It cannot be guaranteed that plating line broken string, also could not thoroughly solve production and stablize, the generation of fracture of wire phenomenon.
Invention content
For solve in the prior art, be electroplated diamond wire servo-drive system existing for can only single line production and there are fracture of wire phenomenons
The technical issues of, technical scheme is as follows：
The control method of plating diamond wire servo-drive system in the present invention, includes the following steps：
10 servo-drivers are communicatively coupled with motion controller using surpassing five class twisted pair network cables by step 1 respectively,
10 servo-drivers include upper sand station servo driver, thicken station servo driver, the driving of the first coiling station servo
Device, the second coiling station servo driver, third coiling station servo driver, the 4th coiling station servo driver, first
Winding displacement station servo driver, the second winding displacement station servo driver, third winding displacement station servo driver, the 4th winding displacement station
Servo-driver；Wherein motion controller be DD4 Delta servo controllers, preferably Delta DVP15MC11T motion controls
Device.
The basic parameter of 10 servo-drivers in step 2, setting procedure 1；
Step 3, using CANopen Builder programming softwares, main shaft is established with speed operating instruction, main shaft characterization is
Upper sand station servo driver；
Step 4 is thickeied than establishing between station servo driver and upper sand station servo driver with certain speed
Electronic gear relationship；It is driven with certain speed than establishing the first coiling station servo driver, the second coiling station servo respectively
Dynamic device, third coiling station servo driver, between the 4th coiling station servo driver and thickening station servo driver
Electronic gear relationship；First winding displacement station servo driver and the first coiling station servo driver are established with certain speed ratio
Between electronic gear relationship, the electronics tooth between the second winding displacement station servo driver and the second coiling station servo driver
Electronic gear relationship between wheel relationship, third winding displacement station servo driver and third coiling station servo driver, the 4th
Electronic gear relationship between winding displacement station servo driver and the 4th coiling station servo driver.
In a preferred embodiment, including four groups of swing-bar mechanisms；Four groups of swing-bar mechanisms respectively with the fortune
Movement controller connects, and tension on swing-bar mechanism Real-time Feedback line is accurately controlled rolling speed by PID real-time operations, reaches
Retractable volume constant tension.
In a preferred embodiment, the basic parameter of 10 servo-drivers is controlled including Canopen in step 2
Pattern, reversed operation forbid the limit, Positive work to forbid the limit, motor emergent stopping, servo-driver communication station number, CAN
Communication speed.
In a preferred embodiment, station servo driver and upper sand station servo driver are thickeied in step 4
Between speed ratio be 1:1.
In a preferred embodiment, the first coiling station servo driver in step 4, the second coiling station servo
Driver, third coiling station servo driver, between the 4th coiling station servo driver and thickening station servo driver
Speed ratio be 1:2.1~2.4.
In a preferred embodiment, first winding displacement station servo driver is watched with the first coiling station in step 4
Take driver, the second winding displacement station servo driver and the second coiling station servo driver, the driving of third winding displacement station servo
The speed of device and third coiling station servo driver, the 4th winding displacement station servo driver and the 4th coiling station servo driver
It is 1 to spend ratio:0.83~11.1.
In a preferred embodiment, the communication in step 1 uses standard CAN protocol.
The control method of plating diamond wire servo-drive system in the present invention, compared with prior art, advantage is：
The control method of plating diamond wire servo-drive system in the present invention, has accurately controlled 4 plating line embryo lines in electricity
It does not break, stablizes in plating production, it is efficient to produce, solve control technology problem.
1) communication system that DVP15MC11T is served as theme due to the CAN bus of use high reliability, provides simple wiring, and
Collocation Delta high-precision servo driver, to meet production line control system reliable requirement at a high speed.
2) tension on high-precision swing-bar mechanism Real-time Feedback line, is accurately controlled rolling speed by PID real-time operations, reaches
To retractable volume constant tension.
Description of the drawings
Fig. 1 is the flow diagram for the control method that diamond wire servo-drive system is electroplated in the present invention；
Fig. 2 is that hardware connection structure figure in the control method of diamond wire servo-drive system is electroplated in the present invention.
Specific embodiment
Below in conjunction with the attached drawing of the present invention, technical scheme of the present invention is clearly and completely described.Based on this hair
Embodiment in bright, the every other implementation that those of ordinary skill in the art are obtained without creative efforts
Example, shall fall within the protection scope of the present invention.
As shown in Figure 1, the control method of the plating diamond wire servo-drive system of the present invention, includes the following steps：
10 servo-drivers are communicatively coupled with motion controller using surpassing five class twisted pair network cables by step 1 respectively,
Using standard CAN protocol.Wherein 10 servo-drivers include upper sand station servo driver, thicken station servo driver,
First coiling station servo driver, the second coiling station servo driver, third coiling station servo driver, the 4th coiling
Station servo driver, the first winding displacement station servo driver, the second winding displacement station servo driver, third winding displacement station servo
Driver, the 4th winding displacement station servo driver；Further include four groups of swing-bar mechanisms；Four groups of swing-bar mechanisms respectively with the fortune
Movement controller connects, and tension on swing-bar mechanism Real-time Feedback line is accurately controlled rolling speed by PID real-time operations, reaches
Retractable volume constant tension.
The basic parameter of 10 servo-drivers in step 2, setting procedure 1；Basic parameter includes Canopen and controls mould
Formula, reversed operation forbid the limit, Positive work forbid the limit, motor emergent stopping, servo-driver communication station number, CAN it is logical
Interrogate rate.
Step 3, using CANopen Builder programming softwares, main shaft is established with speed operating instruction, main shaft characterization is
Upper sand station servo driver；
Step 4, with 1:1 speed is than establishing the electricity thickeied between station servo driver and upper sand station servo driver
Sub- gear relationship；With 1:2.1~2.4 speed ratio establishes the first coiling station servo driver respectively, and the second coiling station is watched
Take driver, third coiling station servo driver, the 4th coiling station servo driver with thicken station servo driver it
Between electronic gear relationship；With 1:0.83~11.1 speed ratio establishes the first winding displacement station servo driver and the first coiling work
Electronic gear relationship, the second winding displacement station servo driver and the second coiling station servo driver between the servo-driver of position
Between electronic gear relationship, the electronics tooth between third winding displacement station servo driver and third coiling station servo driver
Electronic gear relationship between wheel relationship, the 4th winding displacement station servo driver and the 4th coiling station servo driver.
Main shaft (upper sand station servo driver) linear velocity is set, starts main shaft (upper sand station servo driver), it is main
Axis reaches setting speed with certain acceleration, thickeies station servo driver and follows main shaft (upper sand station with certain speed ratio
Servo-driver) operation；4 swing rod regulating mechanisms control corresponding four coiling station servo drivers by PID real-time operations
Speed ratio with thickening station servo driver, reaches constant tension on corresponding line, four winding displacement station servo drivers
The corresponding uniform winding displacement of coiling station servo driver is followed with the line footpath of setting, winding displacement spacing.
Embodiment 1
The control method of the plating diamond wire servo-drive system of the present invention, includes the following steps：
10 servo-drivers are communicatively coupled with motion controller using surpassing five class twisted pair network cables by step 1 respectively,
Using standard CAN protocol.Wherein 10 servo-drivers include upper sand station servo driver, thicken station servo driver,
First coiling station servo driver, the second coiling station servo driver, third coiling station servo driver, the 4th coiling
Station servo driver, the first winding displacement station servo driver, the second winding displacement station servo driver, third winding displacement station servo
Driver, the 4th winding displacement station servo driver；Wherein motion controller is DD4 Delta servo controllers, preferably Delta
DVP15MC11T motion controllers.To ensure to be electroplated in Buddha's warrior attendant line process, retractable volume constant tension, there is provided four groups of rocker mechanisms
Structure；Every group of swing-bar mechanism forms the assembly line of one group of plating diamond wire, the control of four groups of swing-bar mechanisms with corresponding coiling and winding displacement
End processed is connect respectively with the motion controller, and tension on swing-bar mechanism Real-time Feedback line is accurately controlled by PID real-time operations
Controlling rolling speed reaches retractable volume constant tension.10 servo-drivers and motion controller and motion controller and four groups of pendulum
The connection structure of linkage is as shown in Figure 2.
The basic parameter of 10 servo-drivers in step 2, setting procedure 1；Basic parameter includes Canopen and controls mould
Formula, reversed operation forbid the limit, Positive work forbid the limit, motor emergent stopping, servo-driver communication station number, CAN it is logical
Interrogate rate.The specific setup parameter of 10 servo-drivers is shown in Table 1.
The basic parameter of 1 10 servo-driver settings of table
Step 3, using CA Nopen Builder programming softwares, main shaft is established with speed operating instruction, main shaft characterization
For upper sand station servo driver；
Step 4, when it is 0.24mm that the line footpath of embryo line to be electroplated, which is 0.06mm winding displacement spacing, with 1:1 speed ratio is built
The vertical electronic gear relationship thickeied between station servo driver and upper sand station servo driver；With 1:2.1 speed score
Do not establish the first coiling station servo driver, the second coiling station servo driver, third coiling station servo driver,
Electronic gear relationship between four coiling station servo drivers and thickening station servo driver；With 1:0.83 speed ratio is built
Vertical electronic gear relationship, the second winding displacement work between first winding displacement station servo driver and the first coiling station servo driver
Electronic gear relationship, third winding displacement station servo driver between position servo-driver and the second coiling station servo driver
With electronic gear relationship, the 4th winding displacement station servo driver and the 4th coiling work between third coiling station servo driver
Electronic gear relationship between the servo-driver of position.
The control method of plating diamond wire servo-drive system in the present invention, has accurately controlled 4 plating line embryo lines in electricity
It does not break, stablizes in plating production, it is efficient to produce, solve control technology problem.
1) communication system that DVP15MC11T is served as theme due to the CAN bus of use high reliability, provides simple wiring, and
Collocation Delta high-precision servo driver, to meet production line control system reliable requirement at a high speed.
2) tension on high-precision swing-bar mechanism Real-time Feedback line, is accurately controlled rolling speed by PID real-time operations, reaches
To retractable volume constant tension.
Embodiment 2
The control method of the plating diamond wire servo-drive system of the present invention, includes the following steps：
10 servo-drivers are communicatively coupled with motion controller using surpassing five class twisted pair network cables by step 1 respectively,
Using standard CAN protocol.Wherein 10 servo-drivers include upper sand station servo driver, thicken station servo driver,
First coiling station servo driver, the second coiling station servo driver, third coiling station servo driver, the 4th coiling
Station servo driver, the first winding displacement station servo driver, the second winding displacement station servo driver, third winding displacement station servo
Driver, the 4th winding displacement station servo driver；Wherein motion controller is DD4 Delta servo controllers, preferably Delta
DVP15MC11T motion controllers.To ensure to be electroplated in Buddha's warrior attendant line process, retractable volume constant tension, there is provided four groups of rocker mechanisms
Structure；Every group of swing-bar mechanism forms the assembly line of one group of plating diamond wire, the control of four groups of swing-bar mechanisms with corresponding coiling and winding displacement
End processed is connect respectively with the motion controller, and tension on swing-bar mechanism Real-time Feedback line is accurately controlled by PID real-time operations
Controlling rolling speed reaches retractable volume constant tension.10 servo-drivers and motion controller and motion controller and four groups of pendulum
The connection structure of linkage is as shown in Figure 2.
The basic parameter of 10 servo-drivers in step 2, setting procedure 1；Basic parameter includes Canopen and controls mould
Formula, reversed operation forbid the limit, Positive work forbid the limit, motor emergent stopping, servo-driver communication station number, CAN it is logical
Interrogate rate.The specific setup parameter of 10 servo-drivers is shown in Table 1.
Step 3, using CANopen Builder programming softwares, main shaft is established with speed operating instruction, main shaft characterization is
Upper sand station servo driver；
Step 4, when it is 2mm that the line footpath of embryo line to be electroplated, which is 2mm winding displacement spacing, with 1:1 speed is thickeied than establishing
Electronic gear relationship between station servo driver and upper sand station servo driver；With 1:2.1 speed ratio establish respectively
First coiling station servo driver, the second coiling station servo driver, third coiling station servo driver, the 4th coiling
Electronic gear relationship between station servo driver and thickening station servo driver；With 1:11.1 speed ratio establishes first
Electronic gear relationship, the second winding displacement station servo between winding displacement station servo driver and the first coiling station servo driver
Electronic gear relationship, third winding displacement station servo driver and third between driver and the second coiling station servo driver
Electronic gear relationship, the 4th winding displacement station servo driver and the 4th coiling station servo between coiling station servo driver
Electronic gear relationship between driver.
The control method of plating diamond wire servo-drive system in the present invention, has accurately controlled 4 plating line embryo lines in electricity
It does not break, stablizes in plating production, it is efficient to produce, solve control technology problem.
1) communication system that DVP15MC11T is served as theme due to the CAN bus of use high reliability, provides simple wiring, and
Collocation Delta high-precision servo driver, to meet production line control system reliable requirement at a high speed.
2) tension on high-precision swing-bar mechanism Real-time Feedback line, is accurately controlled rolling speed by PID real-time operations, reaches
To retractable volume constant tension.
The above description is merely a specific embodiment, but protection scope of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can readily occur in change or replacement, should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (7)
1. the control method of diamond wire servo-drive system is electroplated, which is characterized in that include the following steps：
10 servo-drivers are communicatively coupled with motion controller using surpassing five class twisted pair network cables, 10 by step 1 respectively
Servo-driver includes upper sand station servo driver, thickeies station servo driver, the first coiling station servo driver, and the
Two coiling station servo drivers, third coiling station servo driver, the 4th coiling station servo driver, the first winding displacement work
Position servo-driver, the second winding displacement station servo driver, third winding displacement station servo driver, the 4th winding displacement station servo drive
Dynamic device；
The basic parameter of 10 servo-drivers in step 2, setting procedure 1；
Step 3, using CANopen Builder programming softwares, main shaft is established with speed operating instruction, main shaft characterization is upper sand
Station servo driver；
Step 4, with certain speed than establishing the electronics thickeied between station servo driver and upper sand station servo driver
Gear relationship；Compared with certain speed and establish the first coiling station servo driver respectively, the second coiling station servo driver,
Third coiling station servo driver, the electronics tooth between the 4th coiling station servo driver and thickening station servo driver
Wheel relationship；With certain speed than establishing between the first winding displacement station servo driver and the first coiling station servo driver
Electronic gear between electronic gear relationship, the second winding displacement station servo driver and the second coiling station servo driver closes
Electronic gear relationship, the 4th winding displacement between system, third winding displacement station servo driver and third coiling station servo driver
Electronic gear relationship between station servo driver and the 4th coiling station servo driver.
2. the control method of plating diamond wire servo-drive system according to claim 1, which is characterized in that including four groups of swing rods
Mechanism；Four groups of swing-bar mechanisms are connect respectively with the motion controller, and tension on swing-bar mechanism Real-time Feedback line passes through
PID real-time operations are accurately controlled rolling speed, reach retractable volume constant tension.
3. the control method of plating diamond wire servo-drive system according to claim 1, which is characterized in that 10 in step 2
The basic parameter of servo-driver includes Canopen control models, reversed operation forbids the limit, Positive work to forbid the limit, horse
The communication speed of station number, CAN are communicated up to emergent stopping, servo-driver.
4. the control method of plating diamond wire servo-drive system according to claim 1, which is characterized in that thickeied in step 4
Speed ratio between station servo driver and upper sand station servo driver is 1:1.
5. the control method of the plating diamond wire servo-drive system according to claim 1 or 4, which is characterized in that the in step 4
One coiling station servo driver, the second coiling station servo driver, third coiling station servo driver, the 4th coiling work
Position servo-driver and the speed ratio thickeied between station servo driver are 1:2.1~2.4.
6. the control method of plating diamond wire servo-drive system according to claim 5, which is characterized in that first in step 4
Winding displacement station servo driver and the first coiling station servo driver, the second winding displacement station servo driver and the second coiling work
Position servo-driver, third winding displacement station servo driver and third coiling station servo driver, the 4th winding displacement station servo
The speed ratio of driver and the 4th coiling station servo driver is 1:0.83~11.1.
7. the control method of plating diamond wire servo-drive system according to claim 1, which is characterized in that logical in step 1
News are using standard CAN protocol.
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| CN201810069248.1A CN108268015A (en) | 2018-01-24 | 2018-01-24 | The control method of diamond wire servo-drive system is electroplated |
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| CN201810069248.1A CN108268015A (en) | 2018-01-24 | 2018-01-24 | The control method of diamond wire servo-drive system is electroplated |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109167535A (en) * | 2018-10-30 | 2019-01-08 | 陕西康特科尼新材料科技有限公司 | Four line servo-control system of diamond wire and method is electroplated |
| CN109270871A (en) * | 2018-10-30 | 2019-01-25 | 陕西康特科尼新材料科技有限公司 | The control method of six line servo-system of diamond wire is electroplated |
| CN109471416A (en) * | 2018-10-30 | 2019-03-15 | 陕西康特科尼新材料科技有限公司 | The control method of eight line servo-system of diamond wire is electroplated |
| CN109592503A (en) * | 2018-12-05 | 2019-04-09 | 陕西康特科尼新材料科技有限公司 | Dual-Servo Motor conductive drum transmission mechanism |
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Application publication date: 20180710 |
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