CN108262573A - A kind of laser Pipe Cutting chuck signal control device - Google Patents
A kind of laser Pipe Cutting chuck signal control device Download PDFInfo
- Publication number
- CN108262573A CN108262573A CN201810252970.9A CN201810252970A CN108262573A CN 108262573 A CN108262573 A CN 108262573A CN 201810252970 A CN201810252970 A CN 201810252970A CN 108262573 A CN108262573 A CN 108262573A
- Authority
- CN
- China
- Prior art keywords
- chuck
- module
- control device
- plate module
- signal control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The present invention in a rotating body of chuck by being provided with charging plate module, lithium battery module, wireless transmission plate module and chuck detection sensor module；Wireless receiving plate module is provided on the shell of chuck；Can automatically, effectively it realize chuck state-detection, chuck state is sent to pipe cutting machine Upper system.Pipe cutting machine Upper system can make job placement according to the chuck information received, can improve the intelligence of equipment, automate and be greatly improved the safeguard protection of chuck, promote the added value of chuck, moreover it is possible to reduce the labor intensity of operator.
Description
Technical field
The present invention relates to laser pipe cutter field more particularly to a kind of laser Pipe Cutting chuck signal control devices.
Background technology
In laser pipe cutter, automatic chuck is very important component.Chuck can open automatically, clamp, tubing
It clamps and carries out rotation processing.The chuck of the laser Pipe Cutting of present mainstream does not have claw signal feedback device, because chuck is one
Rotary body, some common methods cannot all be implemented in the methods of chuck close switch installed above or sensor, because of nothing
Method provides power supply and signal lead to chuck rotary body, so, existing laser pipe cutter has the disadvantage that：
1. not detecting the claw signal of chuck, go to confirm whether chuck opens completely by people, if close etc., it uses
It is very inconvenient.The degree of automation is low, increases operator's labor intensity；
2. when pipe cutting machine coordinates automatical feeding system, present method is doing using delay；It does so in chuck
The situation of normal use generally will not be problematic；But if during upper tube, chuck is needed to open；And practical upper chuck
Since failure is not opened, operator can lead to chuck to breaking without finding in time；
3. the control mode using delay is more also to stay the long reaction time, it is ensured that the opening or folder of chuck
Tightly there is time enough action；It does so and is wasted time very much for joint automatical feeding system, productive temp meeting
It is much lower, it is inefficient.
Invention content
To solve the above problems, the present invention by a rotating body of chuck be provided with charging plate module, lithium battery module,
Wireless transmission plate module and chuck detection sensor module；Wireless receiving plate module is provided on the shell of chuck；It can
Automatically, effectively, realize chuck state-detection, chuck state is sent to pipe cutting machine Upper system.Specific invention content is as follows
It is shown：
A kind of laser Pipe Cutting chuck signal control device is provided with charging plate module, lithium battery in a rotating body of chuck
Module, wireless transmission plate module and chuck detection sensor module；Wireless receiving plate module is provided on the shell of chuck；
The battery module provides power supply for the wireless transmission plate module and the chuck detection sensor module；The charging panel
Module provides charge function for the battery module；The chuck detection sensor module detects the various states of chuck
Afterwards, it after carrying out logic integration to the state of chuck by wireless transmission plate module, encodes information onto and wirelessly sends
To the wireless receiving plate module；The wireless receiving plate module is decoded, after chuck information is received to chuck
After information is analyzed and handled, pipe cutting machine system is sent information to.
Preferably, the wireless transmission plate module includes wireless transmission plate MCU, photo-coupler and electronic switch, described
Photo-coupler includes input terminal and output terminal, and the input terminal of the photo-coupler is controlled by wireless transmission plate MCU, the optical coupling
The output terminal of device controls the action of the electronic switch.In the actual use process, wireless transmission plate module in 1000ms (i.e.
In the working time of 1 second), 100ms activation power management control circuits, for detecting the state of chuck detection sensor module,
The logical process of chuck state emits signal；Remaining 900ms closes power management control circuit, while matches and close stopping for MCU
Sleep and operating mode, so the usage time of wireless transmission plate can greatly extend；By testing current wireless transmission plate
Module is full of under electricity condition, and usage time is more than the time of 30 days.And the charging times of lithium battery are generally higher than 500 times, are pressed
According to theoretical calculation, the service life of battery is up to 41 years.
Preferably, the lithium battery module includes lithium battery group and battery case, and the battery pack is sealed in the battery
In box.Because working link is more severe inside chuck：Can organic oil and temperature is higher.So the present invention designs battery
Battery pack is placed in battery case by box, while battery is carried out plus glue sealing in reverse side, it is ensured that will not the interference electricity such as organic oil
Pond.
Preferably, the material of the battery case is stainless steel.Selection stainless steel be due to its corrosion resistance and good, it is and strong
Degree is high, high temperature oxidation resisting.
Preferably, mounting hole is provided on the battery case, facilitates installation.
Preferably, the chuck detection sensor module is magnetic switch.With the position of the magnetic switch detection cylinder of cylinder
It puts, by cylinder location it is known that chuck is in following various states：Chuck releasing orientation, chuck sky clamped condition, chuck
Clamp tubing state, chuck malfunction etc..Magnetic switch is a kind of circuit switche controlled using magnetic field signal,
It is magnetic switch.
Preferably, the chuck detection sensor module is linear displacement transducer.By linear displacement transducer by gas
The position feedback of cylinder calculates the state of chuck：Chuck releasing orientation, chuck sky clamped condition, chuck clamp tubing state, card
Disk malfunction etc., while the size and shape for clamping tubing can be instead released by the specific location of linear displacement transducer.
Preferably, the wireless receiving plate module include wireless receiving plate MCU parts, power unit, serial communication,
Relay output par, c, wireless receiving plate live part；The wireless receiving plate MCU parts are used to control the serial communication portion
Point, relay output par, c and wireless receiving plate live part；The power unit is used for entire wireless receiving plate module
Power supply is provided；The live part is used to give chuck charging plate module charging；The serial communication and the Pipe Cutting
Machine system carries out information exchange；The relay output par, c is used to output signal to pipe cutting machine system.
Preferably, battery module is lithium battery module.
Using technical solution provided by the present invention, automatically, effectively chuck state-detection can be realized, by chuck shape
State is sent to pipe cutting machine Upper system.Pipe cutting machine Upper system can make job placement according to the chuck information received, can be with
The intelligence of equipment is improved, automates and is greatly improved the safeguard protection of chuck, promote the added value of chuck, moreover it is possible to reduce operation
The labor intensity of worker.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to do simple introduction, it should be apparent that, the accompanying drawings in the following description is the present invention
Some embodiments, for those of ordinary skill in the art, without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the systematic schematic diagram of the present invention；
Fig. 2 is wireless transmission plate module power management concepts figure of the present invention；
Fig. 3 is the schematic diagram of present invention charging plate module；
Fig. 4 is the functional block diagram of wireless receiving module of the present invention.
Specific embodiment
As shown in Figure 1, a kind of organ's Pipe Cutting chuck signal control device includes：Including wireless transmission plate module (master control core
Piece be 32 ARM Cortex-M0 microprocessors position be core integration of wireless transmitter and ADC etc.) 10, charge plate module 20,
Battery module 30, chuck detection sensor module 40 and wireless receiving plate module (the ARM Cortex-M0 microprocessors of 32
Hard decoder wireless receiver is integrated for core) 50, it is preferred that battery module 30 is lithium battery module.Wherein, charge plate module
20th, lithium battery module 30,01 module of wireless transmission plate and chuck detection sensor module 40 are arranged on a rotating body of chuck,
Wireless receiving plate module 50 is arranged on chuck shell, and lithium battery module 3 is wireless transmission plate module 1 and chuck detection sensing
Device module 40 provides power supply；Charging plate module 20 provides charge function for lithium battery module 30；Chuck detection sensor module 40
After the various states for detecting chuck, after carrying out logic integration to the state of chuck by wireless transmission plate module 10, by information
Coding is wirelessly sent to the wireless receiving plate module 50；Wireless receiving plate module 50 is receiving chuck letter
It after breath, is decoded, after chuck information is analyzed and handled, this information is issued into pipe cutting machine system.Its various pieces
Shown in being described as follows：
Wireless transmission plate module 10.Wireless transmission plate module 10 must be able to work long hours as industrial products, but supply
The power supply of electricity is a lithium battery module 30；The electricity of battery is very limited about 3000mAh；And the action of chuck
It is than more frequently, the variation that a next state can occur in about 1 minute must inspection in 1 second so detecting wireless transmission plate module
Survey the variation of a next state.In order to make service time of battery more permanent, using first device of low-power consumption first in components selection
Part；It is more importantly as shown in Figure 2 using power management in circuit design.U4 is the optocoupler IC of a low-power consumption, input terminal by
The MCU controls of expelling plate, when needing to detect chuck detection sensor module, O1 exports high level and terminates the output of optocoupler
Logical, the output terminal of U4 opens electronic switch U3, and such power supply P9 exports P9-transfer by electronic switch, for controlling
Other of wireless transmission plate module use electrical chip, and here it is the basic principles of power supply control.In the actual use process, wirelessly
Emit plate module 10 in 1000ms (in the working time of i.e. 1 second), 100ms activation power management control circuits, for detecting card
Then the state of disk detection sensor module 4 carries out the logical process of chuck state, finally transmits a signal to wireless receiving plate
Module 50；Remaining 900ms closes power management control circuit, while with suspend mode and the Working mould for closing wireless transmission plate MCU
Formula, so the usage time of wireless transmission plate can greatly extend；By testing filling for current wireless transmission plate module 10
Under full power state, usage time is more than the time of 30 days.And the charging times of lithium battery are generally higher than 500 times, are counted according to theory
It calculates, the service life of battery is up to 41 years.
Charge plate module 20.Charging plate module 20 is very important a link in the present invention, and charging plate module is set
Meter fully takes into account the characteristic of lithium battery, and specially design, charging panel module principle figure is as shown in Figure 3.This module uses excellent
The LM2596 chips of matter, efficient (highest 92%), while calorific value is small, can very easily on to more than 3A electric currents, coordinate simultaneously
The amplifier control output current of original-pack TI, makes overall output highly stable.When lithium battery voltage than it is relatively low when, if directly
It connects and uses constant-voltage charge, can be big due to pressure difference, cause charging current excessive, lead to cell damage, so at first will be to electricity
Pond uses constant-current charge, and constant-voltage charge is automatically switched back into when being charged to a certain degree.
Lithium battery module 30.Lithium battery module 30 includes lithium battery and combines battery case, and lithium battery module 30 is excellent using outsourcing
Matter lithium battery group, because working link is more severe inside chuck：Can organic oil and temperature is higher.It is so of the invention with stainless
Steel plate design goes out battery case, and lithium battery group is contained in battery case, at the same reverse side to battery carry out plus glue sealing, it is ensured that will not
Organic oil etc. interferes battery；Also, there are mounting holes for battery case, facilitate installation.
Chuck detector module 40.Chuck detection sensor module 40 has 3 kinds of modes to realize.The first is the magnetic by cylinder
Property switch composition, with the position of the magnetic switch of cylinder detection cylinder, by cylinder location it is known that chuck is in following
Kind state：Chuck releasing orientation, chuck sky clamped condition, chuck clamp tubing state, chuck malfunction etc..Be for second by
Linear displacement transducer detects the operating position of cylinder, and the position feedback of cylinder is calculated chuck by linear displacement transducer
State:Chuck releasing orientation, chuck sky clamped condition, chuck clamp tubing state, chuck malfunction etc., while can be by
The specific location of linear displacement transducer instead releases the size and shape for clamping tubing.The third is in combination with first and second
The composite mode of kind composition, while the advantages of integrated first way and the second way.
Wireless receiving plate module 50.The functional block diagram of wireless receiving module is as shown in Figure 4.Wireless receiving module is largely divided into
Wireless receiving module MCU main control parts 51, power unit 52, serial communication 53, relay output I/O portion 54, charging part
Divide 55.Wireless receiving module MCU main control parts 51 are the cores of wireless receiving plate module 50, are responsible for receiving wireless signal, right
Signal is decoded, and follow up concrete condition, controls other parts, is entire wireless receiving plate module " brain "；Power unit
52 provide power supply for entire receiver board；After relay output I/O portion 54 will mainly be handled, exported by way of relay
Give pipe cutting machine system；Serial communication 53 is that wireless reception plate module 50 is attached and led to pipe cutting machine system by serial ports
Letter；Live part 55 is that wireless receiving module 50 provides charging wire and power supply to charging plate module 20.
Claims (9)
1. a kind of laser Pipe Cutting chuck signal control device, it is characterised in that：The a rotating body of chuck is provided with charging template die
Block, battery module, wireless transmission plate module and chuck detection sensor module；Wireless receiving is provided on the shell of chuck
Plate module；The battery module provides power supply for the wireless transmission plate module and the chuck detection sensor module；It is described
Charging plate module be the lithium battery module charging；The chuck detection sensor module output signal is to wireless transmission plate
Module, the wireless receiving plate module are used to receive the signal of the wireless transmission plate module transmitting, and the wireless receiving
The signal received is sent to pipe cutting machine system by plate module.
2. chuck signal control device as described in claim 1, it is characterised in that：The wireless transmission plate module includes wireless
Expelling plate MCU, photo-coupler and electronic switch, the photo-coupler include input terminal and output terminal, the photo-coupler
Input terminal is controlled by wireless transmission plate MCU, and the output terminal of the photo-coupler controls the action of the electronic switch.
3. chuck signal control device as described in claim 1, it is characterised in that：The lithium battery module includes lithium battery group
And battery case, the battery pack are sealed in the battery case.
4. chuck signal control device as claimed in claim 3, it is characterised in that：The material of the battery case is stainless steel.
5. the chuck signal control device as described in claim 3 or 4, it is characterised in that：Peace is provided on the battery case
Fill hole.
6. chuck signal control device as described in claim 1, it is characterised in that：The chuck detection sensor module is magnetic
Property switch.
7. chuck signal control device as described in claim 1, it is characterised in that：The chuck detection sensor module is straight
Linear movement pick-up.
8. chuck signal control device as described in claim 1, it is characterised in that：The wireless receiving plate module includes wireless
Receiver board MCU parts, power unit, serial communication, relay output par, c, wireless receiving plate live part；The nothing
Line receiver board MCU parts are used to control the serial communication, relay output par, c and wireless receiving plate live part；
The power unit is used to provide power supply to entire wireless receiving plate module；The live part is used for the chuck charging panel
Module charges；The serial communication carries out information exchange with the pipe cutting machine system；The relay output par, c is used for
Output signal to pipe cutting machine system.
9. chuck signal control device as described in claim 1, it is characterised in that：The battery module is lithium battery module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810252970.9A CN108262573A (en) | 2018-03-26 | 2018-03-26 | A kind of laser Pipe Cutting chuck signal control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810252970.9A CN108262573A (en) | 2018-03-26 | 2018-03-26 | A kind of laser Pipe Cutting chuck signal control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108262573A true CN108262573A (en) | 2018-07-10 |
Family
ID=62777824
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810252970.9A Pending CN108262573A (en) | 2018-03-26 | 2018-03-26 | A kind of laser Pipe Cutting chuck signal control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108262573A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480159A (en) * | 2019-09-18 | 2019-11-22 | 济南邦德激光股份有限公司 | A kind of laser pipe cutter and its tubing clamp control method |
| CN113848818A (en) * | 2021-10-21 | 2021-12-28 | 济南邦德激光股份有限公司 | Chuck jaw control device and method and laser pipe cutting machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0999004A2 (en) * | 1998-11-02 | 2000-05-10 | Gerhard Dr.-Ing. Widl | Chuck for a machine tool |
| CN203185069U (en) * | 2010-04-09 | 2013-09-11 | 通快机床两合公司 | Pipe processing machine and clamping chuck thereof |
| CN105137867A (en) * | 2015-08-10 | 2015-12-09 | 上海云迈智能科技有限公司 | Wireless transmission control equipment |
| CN106078356A (en) * | 2016-05-24 | 2016-11-09 | 北京工业大学 | A kind of wireless data transceiving sensor circuit domain structure of measurement card disk folder clamp force |
| JP2017127911A (en) * | 2016-01-18 | 2017-07-27 | パナソニックＩｐマネジメント株式会社 | Chuck system |
| CN208556371U (en) * | 2018-03-26 | 2019-03-01 | 佛山市宏石激光技术有限公司 | A kind of laser Pipe Cutting chuck signal control device |
-
2018
- 2018-03-26 CN CN201810252970.9A patent/CN108262573A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0999004A2 (en) * | 1998-11-02 | 2000-05-10 | Gerhard Dr.-Ing. Widl | Chuck for a machine tool |
| CN203185069U (en) * | 2010-04-09 | 2013-09-11 | 通快机床两合公司 | Pipe processing machine and clamping chuck thereof |
| CN105137867A (en) * | 2015-08-10 | 2015-12-09 | 上海云迈智能科技有限公司 | Wireless transmission control equipment |
| JP2017127911A (en) * | 2016-01-18 | 2017-07-27 | パナソニックＩｐマネジメント株式会社 | Chuck system |
| CN106078356A (en) * | 2016-05-24 | 2016-11-09 | 北京工业大学 | A kind of wireless data transceiving sensor circuit domain structure of measurement card disk folder clamp force |
| CN208556371U (en) * | 2018-03-26 | 2019-03-01 | 佛山市宏石激光技术有限公司 | A kind of laser Pipe Cutting chuck signal control device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480159A (en) * | 2019-09-18 | 2019-11-22 | 济南邦德激光股份有限公司 | A kind of laser pipe cutter and its tubing clamp control method |
| CN113848818A (en) * | 2021-10-21 | 2021-12-28 | 济南邦德激光股份有限公司 | Chuck jaw control device and method and laser pipe cutting machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207780960U (en) | A kind of wireless data acquisition system | |
| CN100563079C (en) | The electrical source socket of charger special use and power delivery method thereof | |
| CN208556371U (en) | A kind of laser Pipe Cutting chuck signal control device | |
| CN101762333B (en) | High-voltage power line wireless temperature acquisition system | |
| CN108262573A (en) | A kind of laser Pipe Cutting chuck signal control device | |
| CN102025170B (en) | Display calculation type storage battery instant electric quantity charge-discharge protection management system | |
| CN205593671U (en) | Cable joint fault monitoring device | |
| CN103929483B (en) | Underground water is layered automatic monitoring system | |
| CN201017447Y (en) | GSM remote data transfer control device | |
| CN206932066U (en) | A kind of intelligent FTU equipment | |
| CN201868848U (en) | Power interruption controller with wireless communication function | |
| CN205787003U (en) | A kind of PCB intelligent detection device | |
| CN206601450U (en) | A kind of end explosive-proof protector concentrator | |
| CN108711926A (en) | A kind of solar charging device, system and method | |
| CN201266121Y (en) | Distributed temperature collection apparatus | |
| CN205354313U (en) | Data acquisition device in wireless node instrument | |
| CN210376303U (en) | Hydrogen sulfide real-time monitoring system suitable for drilling site | |
| CN208580174U (en) | A kind of fuse switch status monitoring positioning device | |
| CN209556032U (en) | A kind of intelligent monitoring leakage protective system | |
| CN106121728A (en) | A kind of coal mine safety monitoring system based on the transmission of Ethernet platform | |
| CN106160235B (en) | Photovoltaic plant intelligent monitoring communicates all-in-one machine | |
| CN106291223A (en) | A kind of communication cable security maintenance service system | |
| CN207397014U (en) | A kind of intelligence control system for seabed self-tolerant list cabin globe device | |
| CN207833688U (en) | A kind of remote reading meter based on electric line carrier communication | |
| CN206039825U (en) | Flowmeter data acquisition terminal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chang Yong Inventor before: He Yongqiang Inventor before: Chang Yong |
|
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |