CN108253324A - A kind of production technology and production equipment of LED flexible surface light sources - Google Patents
A kind of production technology and production equipment of LED flexible surface light sources Download PDFInfo
- Publication number
- CN108253324A CN108253324A CN201810165392.5A CN201810165392A CN108253324A CN 108253324 A CN108253324 A CN 108253324A CN 201810165392 A CN201810165392 A CN 201810165392A CN 108253324 A CN108253324 A CN 108253324A
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- Prior art keywords
- light source
- led light
- led
- base board
- flexible base
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000012360 testing method Methods 0.000 claims abstract description 62
- 239000003292 glue Substances 0.000 claims abstract description 40
- 230000027455 binding Effects 0.000 claims abstract description 30
- 238000009739 binding Methods 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims abstract description 8
- 239000000523 sample Substances 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 6
- 241000282373 Panthera pardus Species 0.000 claims description 4
- 238000003306 harvesting Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract 1
- 238000007731 hot pressing Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 108091006146 Channels Proteins 0.000 description 41
- 239000002131 composite material Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Led Device Packages (AREA)
Abstract
The invention discloses a kind of production technology of LED flexible surface light sources, the preparation including web-like LED light source flexible base board unreels, dispensing, binds LED light source, hot pressing, detection, winding.The invention also discloses a kind of LED flexible surface light sources production equipments, including unwinding device, point glue equipment, paster apparatus, hot-press arrangement, test device, spray code spraying apparatus, the wrap-up being linked in sequence, test device is connected with code-spraying equipment, web-like flexible base board is set on unwinding device, flexible base board is equipped with conducting channel, point glue equipment is used to adhesive dots binding area in the LED light source of conducting channel, and paster apparatus is used to tie up LED light source binds area in the LED light source with conducting resinl；Hot-press arrangement is used for hot-press solidifying, and whether test device is conductive for detecting galvanic circle.Reliability of the present invention is high, more environmentally-friendly, and due to chip mounter precision height, product yield is high, which can not only bend, and have the advantages that high-performance, high reliability.
Description
Technical field
The present invention relates to a kind of production technology and composite production device of LED flexible surface light sources, available for production flexibility light
Product-derived belongs to field of LED illumination.
Background technology
LED has many advantages, such as energy-saving and environmental protection, long lifespan, small, is put after incandescent lamp, fluorescent lamp and high-intensity-gas
Light source of new generation after electric light, LED are more and more wide in the application market of lighting area.Flexible LED strip can arbitrarily be bent
Moulding, and can receive and cut out, good decorating effect can be widely applied to the indoor and outdoors such as household, building, automobile decoration
Decoration and illumination.Surface-mount LED lamp column is typically passed through surface mount process by common flexible LED strip currently on the market
(SMT) it is welded on flexible PCB and forms flexible lamp strip.Such as data of publication of application is on 2 13rd, 2013, Patent No.
201210383170.3 Chinese invention patent disclose a kind of flexible LED SMD lamp belt.The flexible LED SMD lamp belt includes one
Core wire, by the strip shape body of a predetermined length of flexiplast extrusion molding, at least one flexible PCB, on the flexible circuit
It is provided with multiple chip electronic elements.Although this flexible LED SMD lamp belt plasticity is strong, SMT encapsulation technique butt welding
Connection technology requirement is high, and small, cracky, reliability is not high, and cost of doing over again is big.
Invention content
The object of the present invention is to provide a kind of production technology composite production devices of LED flexible surface light sources, and reliability is high, more
Add environmental protection, and since chip mounter precision is high, product yield is high, which can not only bend, but also performance is high,
It is easy to use, there is high-performance, high reliability.
First purpose of the present invention is achieved through the following technical solutions, a kind of production work of LED flexible surface light sources
Skill, it is characterized in that, the production technology includes the following steps：
（1）Web-like LED light source flexible base board is prepared, flexible base board is equipped with conducting channel, and conducting channel is tied up equipped with LED light source
Determine area；
（2）Web-like LED light source flexible base board is placed on unwinding device and is unreeled；
（3）Area's point glue equipment is bound to LED light source flexible base board LED light source by anisotropy conductiving glue point in the conducting channel
LED light source binding area；
（4）LED light source is tied up by paster apparatus and is bound in area in the LED light source with conducting resinl；
（5）After hot-press arrangement is to conducting channel, conducting resinl hot-press solidifying, LED light source and flexible base board are combined closely, it is conductive
Circuit, conducting resinl, LED light source form galvanic circle；
（6）Whether testing conductive circuit is conductive, and underproof conducting channel carries out coding label；
（7）LED light source flexible base board is wound.
Second object of the present invention is achieved through the following technical solutions, a kind of LED flexible surface light sources laminating production
Equipment including unwinding device, point glue equipment, paster apparatus, hot-press arrangement, test device, spray code spraying apparatus, wrap-up, unreels
Device, point glue equipment, paster apparatus, hot-press arrangement, test device, wrap-up are linked in sequence, test device and code-spraying equipment
It is connected, web-like flexible base board is set on the unwinding device, flexible base board is equipped with conducting channel, and conducting channel is equipped with
LED light source binds area, and point glue equipment is used to adhesive dots binding area in the LED light source of the conducting channel, and paster apparatus is used
It is bound in area in the LED light source with conducting resinl in tying up LED light source；Hot-press arrangement is used for LED light source, anisotropic conductive
Glue, conducting channel hot-press solidifying, test device are used to detect whether the circuit that conducting channel, conducting resinl, LED light source form leads
Electricity；Wrap-up is used to collect flexible base board；
The flexible base board pass through point glue equipment when, point glue equipment by anisotropy conductiving glue point the conducting channel LED
Light source binds area；Flexible base board continuation later marches to forward paster apparatus, is tied up LED light source in band conduction by paster apparatus
In the LED light source binding area of glue；Flexible base board continuation later marches to forward hot-press arrangement, after hot-press arrangement hot-press solidifying,
LED light source and flexible base board are combined closely, flexible base board continuation later is marched to forward in test device, and test device is led
After circuit provides voltage, if LED light source does not shine, it is marked by spray code spraying apparatus, it will be soft finally by wrap-up
Property substrate harvest web-like.
Preferably, the flexible base board is made of flexible and transparent insulating materials, above the flexible base board conducting wire by
Aluminium or copper into.
Preferably, the paster apparatus is Yamaha M10 chip mounters, and the point glue equipment, hot-press arrangement, spray code spraying apparatus are equal
Lai Zi Yu New-York leopards TAL15K binds machine.
Preferably, the conducting resinl for connecting the LED light source and conducting channel binding area is anisotropy conductiving glue, by each
Conducting particles in anisotropy conducting resinl is connect with LED light source and conducting channel generates conductive path.
Preferably, the corresponding conducting resinl usage amount of each LED light source is 0.0005g-0.0007g.
Preferably, LED light source is sucked using the binding head of the refined horse chip mounter, and LED light source is bundled in flexible base
In the LED light source binding area of the conducting channel of plate, precision reaches ± 100 μm.
Preferably, the solidification temperature of the hot-press arrangement Curing conductive adhesive is 170-180 DEG C, hardening time 12-15S,
Solidifying pressure 4-5N.
Preferably, the test device includes test hoistable platform, tests probe, power supply 54V, the first test probe
Second test probe.The first test probe, the second test probe, power supply pass through power cord connection the respectively on hoistable platform
One test probe, the second test probe；First test probe, the conducting channel with LED light source, the second test probe, power cord
Circuit is formed with power supply, hoistable platform 21 coordinates tape transport that can push, often by a conducting channel, the first test probe,
Second test probe is pressed respectively against the positive and negative both ends of conducting channel, otherwise i.e. test passes after LED light source is all lighted are tested and do not conformed to
Lattice.
Platform cooperation tape transport can push, and often by one edition, probe is pressed respectively against the positive and negative both ends of conducting channel, LED wholes point
I.e. test OK after bright.
Compared with prior art, the invention has the advantages that：
First, this invention Bao Kuo New-York leopard bind machine, Yamaha chip mounter, LED light source and flexible base board, are provided on flexible base board
Conducting channel will have the flexible base board of electrically conductive circuit, and with anisotropy conductiving glue point in binding area, flexible base board passes through refined horse
LED light source can be tied up in the binding area with conducting resinl when breathing out chip mounter, after binding machine hot-press solidifying, LED is bundled in
Area is bound, after binding machine test lead provides voltage to conducting channel, LED light source can shine, and finally wind end by flexible base
Plate is wound.
Second, which is provided with conducting wire on flexible substrates, and uses conductive glue connection conducting wire
And LED light source, reliability is high, more environmentally-friendly, and due to chip mounter precision height, product yield is high, and the flexible LED light source is not only
It can bend, and performance is high, it is easy to use, there is high-performance, high reliability.
Description of the drawings
Fig. 1 is the overall structure diagram of LED flexible surface light sources composite production device of the present invention.
In figure:It is unwinding device 1, point glue equipment 2, paster apparatus 3, hot-press arrangement 4, test device 5, wrap-up 6, soft
Property substrate 7, conducting channel 8, LED light source 9, conducting resinl 10, label machine 11, label 12.
Fig. 2 is the flexible base board conducting channel figure of the present invention.
Fig. 3 is that hoistable platform 21, first tests probe 22, power cord 23, the test probe 25 of power supply 24, second.
Specific embodiment
A kind of production technology of LED flexible surface light sources, includes the following steps：
（1）Web-like LED light source flexible base board is prepared, flexible base board is equipped with conducting channel, and conducting channel is tied up equipped with LED light source
Determine area；
（2）Web-like LED light source flexible base board is placed on unwinding device and is unreeled；
（3）Area's point glue equipment is bound to LED light source flexible base board LED light source by anisotropy conductiving glue point in the conducting channel
LED light source binding area；
（4）LED light source is tied up by paster apparatus and is bound in area in the LED light source with conducting resinl；
（5）After hot-press arrangement is to conducting channel, conducting resinl hot-press solidifying, LED light source and flexible base board are combined closely, it is conductive
Circuit, conducting resinl, LED light source form galvanic circle；
（6）Whether testing conductive circuit is conductive, and underproof conducting channel carries out coding label；
（7）LED light source flexible base board is wound.
As shown in Figure 1, a kind of LED flexible surface light sources production equipment, including unwinding device 1, point glue equipment 2, paster apparatus 3, heat
Pressure device 4, test device 5, spray code spraying apparatus, wrap-up 6, unwinding device 1, point glue equipment 2, paster apparatus 3, hot-press arrangement 4,
Test device 5, wrap-up 6 are linked in sequence, and test device 5 is connected with code-spraying equipment.
Web-like flexible base board 7 is set on unwinding device 1, and flexible base board 7 is equipped with conducting channel 8, and conducting channel is equipped with
LED light source binds area, and point glue equipment 2 is used to LED light source of the adhesive dots in the conducting channel binding area, paster apparatus 3
For tying up LED light source 9 area is bound in the LED light source with conducting resinl；Hot-press arrangement 4 is used to lead LED light source, anisotropy
Electric glue, conducting channel hot-press solidifying, test device 5 be used for detect conducting channel, conducting resinl, LED light source composition circuit whether
It is conductive；Wrap-up 6 is used to collect flexible base board.
Point glue equipment 2,4 Lai Zi Yu New-York leopards of hot-press arrangement binding machine；Paster apparatus 3 is Yamaha chip mounter.
As shown in Fig. 2, being provided with conducting channel on flexible base board, there will be the flexible base board of electrically conductive circuit, with each to different
Property adhesive dots conducting channel bind area, flexible base board pass through Yamaha chip mounter when LED light source can be tied up band conducting resinl
Binding area on, after binding machine hot-press solidifying, by LED be bundled in binding area, binding machine test lead carried to conducting channel
After voltage supplied, LED light source can shine, and finally wind end by flexible base board harvest web-like.
The flexible base board is made of flexible and transparent insulating materials.
Conducting wire is made of aluminum or copper above the flexible base board.
The flexible base board harvest web-like, and unreel use unreeling end.
The conducting resinl for connecting LED light source and conducting channel binding area is anisotropy conductiving glue, mainly by conducting resinl
Conducting particles connect with LED light source and conducting channel generate conductive path.
Each LED light source conducting resinl usage amount is 0.0005g-0.0007g.
LED light source is sucked using binding head, and is bundled in the binding area of conducting channel, precision is up to ± 100 μm.
Using the temperature in hot-press arrangement by conductive adhesive curing, and LED light source is closely tied with flexible base board using pressure
It closes, wherein the temperature of hot-press arrangement Curing conductive adhesive is 170-180 DEG C, time 12-15S, pressure 4-5N.
As shown in figure 3, installing test device on binding machine, containing hoistable platform 21, probe 22 is tested, power supply 24 rises
Tape transport flexible base board on platform 21 drops.Power supply 24 is tested respectively by the connection of power cord 23 first test probe 22, second
Probe 25.First test probe 22, the conducting channel with LED light source, the second test probe 25, power cord 23 are with power supply
54V models form circuit.Hoistable platform 21 coordinates tape transport that can push, and often by one edition, the first test test of probe 22, second is visited
Needle 25 is pressed respectively against the positive and negative both ends of conducting channel, and LED light source tests OK after all lighting.Total voltage 54V coordinates conducting channel
Use so that by each LED light source voltage be 3V.
Label machine 11 is equipped between unwinding device and point glue equipment, for carrying out printed product to every tensioned flexible substrate
The label 12 of production information can trace rule of origin by the label 12.
The present invention is capable of providing more environmentally-friendly, the flexible LED light source of high reliability, improves the product core competitive power of company
Power brings powerful economic benefit for enterprise.
Claims (9)
1. a kind of production technology of LED flexible surface light sources, it is characterized in that, the production technology includes the following steps：
（1）Web-like LED light source flexible base board is prepared, flexible base board is equipped with conducting channel, and conducting channel is tied up equipped with LED light source
Determine area；
（2）Web-like LED light source flexible base board is placed on unwinding device and is unreeled；
（3）Area's point glue equipment is bound to LED light source flexible base board LED light source by anisotropy conductiving glue point in the conducting channel
LED light source binding area；
（4）LED light source is tied up by paster apparatus and is bound in area in the LED light source with conducting resinl；
（5）After hot-press arrangement is to conducting channel, conducting resinl hot-press solidifying, LED light source and flexible base board are combined closely, it is conductive
Circuit, conducting resinl, LED light source form galvanic circle；
（6）Whether testing conductive circuit is conductive, and underproof conducting channel carries out coding label；
（7）LED light source flexible base board is wound.
2. a kind of LED flexible surface light sources production equipment, it is characterized in that：The LED flexible surface light sources production equipment includes unreeling dress
It puts, point glue equipment, paster apparatus, hot-press arrangement, test device, spray code spraying apparatus, wrap-up, unwinding device, point glue equipment, patch
Sheet devices, hot-press arrangement, test device, wrap-up are linked in sequence, and test device is connected with code-spraying equipment, described to unreel dress
Setting web-like flexible base board is put, flexible base board is equipped with conducting channel, and conducting channel is equipped with LED light source and binds area, dispensing
Device is used to adhesive dots binding area in the LED light source of the conducting channel, and paster apparatus is led for tying up LED light source in band
In the LED light source binding area of electric glue；Hot-press arrangement is used for LED light source, anisotropy conductiving glue, conducting channel hot-press solidifying,
Whether test device is conductive for detecting the circuit that conducting channel, conducting resinl, LED light source form；Wrap-up is soft for collecting
Property substrate；
The flexible base board pass through point glue equipment when, point glue equipment by anisotropy conductiving glue point the conducting channel LED
Light source binds area；Flexible base board continuation later marches to forward paster apparatus, is tied up LED light source in band conduction by paster apparatus
In the LED light source binding area of glue；Flexible base board continuation later marches to forward hot-press arrangement, after hot-press arrangement hot-press solidifying,
LED light source and flexible base board are combined closely, flexible base board continuation later is marched to forward in test device, and test device is led
After circuit provides voltage, if LED light source does not shine, it is marked by spray code spraying apparatus, it will be soft finally by wrap-up
Property substrate harvest web-like.
3. LED flexible surface light sources production equipment according to claim 2, it is characterised in that：The flexible base board is by flexibility
Transparent insulation material is made, and conducting wire is made of aluminum or copper above the flexible base board.
4. the LED flexible surface light source production equipments according to Claims 2 or 3, it is characterised in that：The paster apparatus is refined
Horse breathes out M10 chip mounters, the equal Lai Zi Yu New-York leopards TAL15K bindings machine of the point glue equipment, hot-press arrangement, spray code spraying apparatus.
5. LED flexible surface light sources production equipment according to claim 4, it is characterised in that：It connects the LED light source and leads
The conducting resinl in circuit binding area is anisotropy conductiving glue, passes through the conducting particles and LED light source in anisotropy conductiving glue
It is connected with conducting channel and generates conductive path.
6. LED flexible surface light sources production equipment according to claim 5, it is characterised in that：Each LED light source corresponds to
Conducting resinl usage amount be 0.0005g-0.0007g.
7. LED flexible surface light sources production equipment according to claim 6, it is characterised in that：Use the refined horse chip mounter
Binding head LED light source is sucked, and LED light source is bundled in the LED light source binding area of conducting channel of flexible base board, precision
Up to ± 100 μm.
8. LED flexible surface light sources production equipment according to claim 7, it is characterised in that：The hot-press arrangement curing is led
The solidification temperature of electric glue is 170-180 DEG C, hardening time 12-15S, solidifying pressure 4-5N.
9. LED flexible surface light sources production equipment according to claim 8, it is characterised in that：The test device is containing lifting
Platform, the first test probe, power supply, second test probe, and first tests probe, the second test probe on hoistable platform,
Power supply passes through the first test of power cord connection probe, the second test probe respectively；First tests probe, with LED light source
Conducting channel, the second test probe, power cord and power supply composition circuit, hoistable platform 21 coordinate tape transport that can push, often pass through
A conducting channel is crossed, the first test probe, the second test probe are pressed respectively against the positive and negative both ends of conducting channel, and LED light source is whole
I.e. test passes after lighting, otherwise test failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810165392.5A CN108253324A (en) | 2018-02-28 | 2018-02-28 | A kind of production technology and production equipment of LED flexible surface light sources |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810165392.5A CN108253324A (en) | 2018-02-28 | 2018-02-28 | A kind of production technology and production equipment of LED flexible surface light sources |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108253324A true CN108253324A (en) | 2018-07-06 |
Family
ID=62745481
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810165392.5A Pending CN108253324A (en) | 2018-02-28 | 2018-02-28 | A kind of production technology and production equipment of LED flexible surface light sources |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108253324A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109268718A (en) * | 2018-09-30 | 2019-01-25 | 惠州市鹏程电子科技有限公司 | LED soft light rope and preparation method thereof |
| CN109939363A (en) * | 2019-04-23 | 2019-06-28 | 深圳市思坦科技有限公司 | A kind of weight reducing instrument based on light emitting structure |
| CN110831342A (en) * | 2019-11-15 | 2020-02-21 | 上海摩软通讯技术有限公司 | Preparation method of miniLED backlight module |
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| CN110831342A (en) * | 2019-11-15 | 2020-02-21 | 上海摩软通讯技术有限公司 | Preparation method of miniLED backlight module |
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