Graphene dispersion method for graphene-based anticorrosive paint
Technical Field
The invention belongs to the technical field of coatings, and particularly relates to a graphene dispersion method for a graphene-based anticorrosive coating.
Background
Corrosion is the material destruction caused by the reaction of the material with the environment and is the main cause of the failure of the metal material, and is a problem facing the world. It is estimated that 30% of the total plant production due to corrosion in metal plants scrapped annually worldwide can be slowed or avoided in significant losses.
Graphene, a novel carbon material, has received much attention from the scientific community because of its large specific surface area, high thermal conductivity, low electrical resistivity, impermeability, and the like. The graphene is dispersedly added into the organic coating to obtain the anticorrosive coating, and the anticorrosive coating combines the cohesiveness, flexibility and processability of the organic coating and the barrier property, mechanical property, heat resistance and chemical stability of the two-dimensional nano material, and is considered to be the most concise corrosion protection coating with the application prospect. The graphene is uniformly dispersed in the coating, a compact physical shielding layer is formed, the diffusion path of a corrosive medium is prolonged, the diffusion rate of a corrosion factor is greatly reduced, and the diffusion of silver streaks when the coating is interfered by the outside can be effectively prevented. In addition, micropores can be left in the process of curing and film-forming the organic coating, corrosion factors can invade the metal matrix through the micropores, and graphene can be used as a filler to block the micropores so as to play an excellent corrosion protection role. However, due to the strong interaction between graphene sheets, graphene is directly added into resin, and is very easy to agglomerate, even more micropores are generated, and the corrosion resistance is seriously affected. Therefore, promoting effective dispersion of graphene is a key to the application of graphene in coatings.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a graphene dispersing method for a graphene-based anticorrosive coating, which solves the problems of poor graphene dispersibility and easy agglomeration in the prior art, disperses and finely crushes the graphene, improves the large specific surface effect, reduces the number of micropores, and improves the effect in the coating.
In order to achieve the technical purpose, the technical scheme of the invention is as follows: a graphene dispersion method for a graphene-based anticorrosive coating comprises the following steps:
step 1, adding graphene into an aqueous solution, adding a dispersing agent, carrying out ultrasonic reaction for 30-60min, and standing for 10-20min to obtain a graphene suspension;
step 2, adding the graphene suspension into a high-pressure reaction kettle, performing pressurization and heating reaction for 2-4 hours, then standing for 1-2 hours, and quickly relieving pressure to obtain a graphene crushed solution;
step 3, filtering and drying the graphene crushed liquid, adding the graphene crushed liquid into an ethanol water solution, carrying out sealed ultrasonic reaction for 10-15min, and carrying out open ultrasonic reaction for 20-50 min;
step 4, adding the graphene solution subjected to ultrasonic treatment into a hydrochloric acid solution, and performing microwave reaction for 2-4 hours to obtain a graphene viscous liquid;
and 5, adding the graphene viscous liquid into a reduced pressure distillation reaction kettle, carrying out reduced pressure distillation reaction for 2-3h, and drying to obtain the dispersed graphene.
The concentration of the graphene in the step 1 is 20-40g/L, and the concentration of the dispersing agent is 2-7 g/L.
The dispersing agent in the step 1 adopts polyvinylpyrrolidone or sodium dodecyl sulfate, the frequency of the ultrasonic reaction is 5-9kHz, and the temperature is 50-60 ℃.
The pressure of the heating and pressurizing reaction in the step 2 is 10-15MPa, the temperature is 100-110 ℃, the standing pressure is 5-8MPa, and the temperature is 95-100 ℃.
And the rapid pressure relief speed in the step 2 is 2-4 MPa/min.
The drying temperature in the step 3 is 40-60 ℃, and the mass concentration of the ethanol in the ethanol water solution is 40-60%.
The ultrasonic frequency of the sealed ultrasonic reaction in the step 3 is 20-30kHz, the temperature is 40-60 ℃, the ultrasonic frequency of the open ultrasonic reaction is 50-60kHz, and the temperature is 70-75 ℃.
In the step 4, the concentration of hydrochloric acid is 0.01-0.15mol/L, and the addition amount of the hydrochloric acid solution is 3-5 times of the mass of graphene.
The power of the microwave reaction in the step 4 is 400-600W, and the temperature is 60-90 ℃.
The pressure of the reduced pressure distillation reaction in the step 5 is 50-70% of the atmospheric pressure, and the temperature is 80-100 ℃.
From the above description, it can be seen that the present invention has the following advantages:
1. the invention solves the problems of poor graphene dispersibility and easy agglomeration in the prior art, disperses and finely crushes the graphene, improves the effect of large specific surface, reduces the number of micropores and improves the effect in the coating.
2. According to the invention, the gaps of the graphene are expanded and broken in a high-pressure and pressure relief manner, so that the Sublyseal effect is achieved.
3. According to the method, ultrasonic reaction and open ultrasonic reaction in an ethanol water solution are adopted, the graphene surface is passivated, and ethanol is removed through the open reaction.
4. According to the invention, the graphene is internally and externally heated in a microwave reaction mode, so that the internal and external thermal motion of the graphene is improved, and the acidification efficiency and the acidification effect are increased.
Detailed Description
The present invention is described in detail with reference to examples, but the present invention is not limited to the claims.
Example 1
A graphene dispersion method for a graphene-based anticorrosive coating comprises the following steps:
step 1, adding graphene into an aqueous solution, adding a dispersing agent, carrying out ultrasonic reaction for 30-60min, and standing for 10min to obtain a graphene suspension;
step 2, adding the graphene suspension into a high-pressure reaction kettle, performing pressurization and heating reaction for 2 hours, then standing for 1 hour, and quickly relieving pressure to obtain a graphene crushing liquid;
step 3, filtering and drying the graphene crushed liquid, adding the graphene crushed liquid into an ethanol water solution, carrying out sealed ultrasonic reaction for 10min, and carrying out open ultrasonic reaction for 20 min;
step 4, adding the graphene solution subjected to ultrasonic treatment into a hydrochloric acid solution, and performing microwave reaction for 2 hours to obtain a graphene viscous liquid;
and 5, adding the graphene viscous liquid into a reduced pressure distillation reaction kettle, carrying out reduced pressure distillation reaction for 2 hours, and drying to obtain the dispersed graphene.
The concentration of the graphene in the step 1 is 20g/L, and the concentration of the dispersing agent is 2 g/L.
The dispersant in the step 1 is polyvinylpyrrolidone, the ultrasonic reaction frequency is 5kHz, and the temperature is 50 ℃.
The pressure of the heating and pressurizing reaction in the step 2 is 10MPa, the temperature is 100 ℃, the standing pressure is 5MPa, and the temperature is 95 ℃.
And the rapid pressure relief speed in the step 2 is 2 MPa/min.
The drying temperature in the step 3 is 40 ℃, and the mass concentration of the ethanol in the ethanol water solution is 40%.
The ultrasonic frequency of the sealed ultrasonic reaction in the step 3 is 20kHz, the temperature is 40 ℃, the ultrasonic frequency of the open ultrasonic reaction is 50kHz, and the temperature is 70 ℃.
In the step 4, the concentration of hydrochloric acid is 0.01mol/L, and the addition amount of the hydrochloric acid solution is 3 times of the mass of graphene.
The microwave reaction in the step 4 has the power of 400W and the temperature of 60 ℃.
The reduced pressure distillation reaction in the step 5 was carried out at a pressure of 50% of atmospheric pressure and a temperature of 80 ℃.
Example 2
A graphene dispersion method for a graphene-based anticorrosive coating comprises the following steps:
step 1, adding graphene into an aqueous solution, adding a dispersing agent, carrying out ultrasonic reaction for 60min, and standing for 20min to obtain a graphene suspension;
step 2, adding the graphene suspension into a high-pressure reaction kettle, performing pressurization and heating reaction for 4 hours, then standing for 2 hours, and quickly relieving pressure to obtain a graphene crushing liquid;
step 3, filtering and drying the graphene crushed liquid, adding the graphene crushed liquid into an ethanol water solution, carrying out sealed ultrasonic reaction for 15min, and carrying out open ultrasonic reaction for 50 min;
step 4, adding the graphene solution subjected to ultrasonic treatment into a hydrochloric acid solution, and performing microwave reaction for 4 hours to obtain a graphene viscous liquid;
and 5, adding the graphene viscous liquid into a reduced pressure distillation reaction kettle, carrying out reduced pressure distillation reaction for 3 hours, and drying to obtain the dispersed graphene.
The concentration of the graphene in the step 1 is 40g/L, and the concentration of the dispersing agent is 7 g/L.
The dispersing agent in the step 1 adopts sodium dodecyl sulfate, the frequency of the ultrasonic reaction is 9kHz, and the temperature is 60 ℃.
The pressure of the heating and pressurizing reaction in the step 2 is 15MPa, the temperature is 110 ℃, the standing pressure is 8MPa, and the temperature is 100 ℃.
And the rapid pressure relief speed in the step 2 is 4 MPa/min.
The drying temperature in the step 3 is 60 ℃, and the mass concentration of the ethanol in the ethanol water solution is 60%.
The ultrasonic frequency of the sealed ultrasonic reaction in the step 3 is 20-30kHz, the temperature is 40-60 ℃, the ultrasonic frequency of the open ultrasonic reaction is 60kHz, and the temperature is 75 ℃.
In the step 4, the concentration of hydrochloric acid is 0.15mol/L, and the addition amount of the hydrochloric acid solution is 5 times of the mass of graphene.
The power of the microwave reaction in the step 4 is 600W, and the temperature is 90 ℃.
The reduced pressure distillation reaction in the step 5 was carried out at a pressure of 70% of atmospheric pressure and a temperature of 100 ℃.
Example 3
A graphene dispersion method for a graphene-based anticorrosive coating comprises the following steps:
step 1, adding graphene into an aqueous solution, adding a dispersing agent, carrying out ultrasonic reaction for 40min, and standing for 15min to obtain a graphene suspension;
step 2, adding the graphene suspension into a high-pressure reaction kettle, performing pressurization and heating reaction for 3 hours, then standing for 2 hours, and quickly relieving pressure to obtain a graphene crushing liquid;
step 3, filtering and drying the graphene crushed liquid, adding the graphene crushed liquid into an ethanol water solution, carrying out sealed ultrasonic reaction for 13min, and carrying out open ultrasonic reaction for 40 min;
step 4, adding the graphene solution subjected to ultrasonic treatment into a hydrochloric acid solution, and performing microwave reaction for 3 hours to obtain a graphene viscous liquid;
and 5, adding the graphene viscous liquid into a reduced pressure distillation reaction kettle, carrying out reduced pressure distillation reaction for 3 hours, and drying to obtain the dispersed graphene.
The concentration of the graphene in the step 1 is 30g/L, and the concentration of the dispersing agent is 4 g/L.
The dispersing agent in the step 1 is polyvinylpyrrolidone, the frequency of the ultrasonic reaction is 7kHz, and the temperature is 55 ℃.
The pressure of the heating and pressurizing reaction in the step 2 is 13MPa, the temperature is 105 ℃, the standing pressure is 8MPa, and the temperature is 100 ℃.
And the rapid pressure relief speed in the step 2 is 3 MPa/min.
The drying temperature in the step 3 is 50 ℃, and the mass concentration of the ethanol in the ethanol water solution is 50%.
The ultrasonic frequency of the sealed ultrasonic reaction in the step 3 is 25kHz, the temperature is 50 ℃, the ultrasonic frequency of the open ultrasonic reaction is 55kHz, and the temperature is 73 ℃.
In the step 4, the concentration of hydrochloric acid is 0.12mol/L, and the addition amount of the hydrochloric acid solution is 4 times of the mass of graphene.
The microwave reaction in the step 4 has the power of 500W and the temperature of 75 ℃.
The reduced pressure distillation reaction in the step 5 was carried out at a pressure of 60% of atmospheric pressure and a temperature of 90 ℃.
In summary, the invention has the following advantages:
1. the invention solves the problems of poor graphene dispersibility and easy agglomeration in the prior art, disperses and finely crushes the graphene, improves the effect of large specific surface, reduces the number of micropores and improves the effect in the coating.
2. According to the invention, the gaps of the graphene are expanded and broken in a high-pressure and pressure relief manner, so that the Sublyseal effect is achieved.
3. According to the method, ultrasonic reaction and open ultrasonic reaction in an ethanol water solution are adopted, the graphene surface is passivated, and ethanol is removed through the open reaction.
4. According to the invention, the graphene is internally and externally heated in a microwave reaction mode, so that the internal and external thermal motion of the graphene is improved, and the acidification efficiency and the acidification effect are increased.
It should be understood that the detailed description of the invention is merely illustrative of the invention and is not intended to limit the invention to the specific embodiments described. It will be appreciated by those skilled in the art that the present invention may be modified or substituted equally as well to achieve the same technical result; as long as the use requirements are met, the method is within the protection scope of the invention.