CN108248711B - A wearable crawler snow driving device and its vibration reduction control method - Google Patents
A wearable crawler snow driving device and its vibration reduction control method Download PDFInfo
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- CN108248711B CN108248711B CN201810139278.5A CN201810139278A CN108248711B CN 108248711 B CN108248711 B CN 108248711B CN 201810139278 A CN201810139278 A CN 201810139278A CN 108248711 B CN108248711 B CN 108248711B
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- 238000000034 method Methods 0.000 title claims abstract description 14
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- 239000000725 suspension Substances 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims abstract description 49
- 238000013016 damping Methods 0.000 claims abstract description 28
- 230000033001 locomotion Effects 0.000 claims abstract description 4
- 230000035939 shock Effects 0.000 claims description 48
- 239000006096 absorbing agent Substances 0.000 claims description 47
- 238000007906 compression Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 13
- 239000011229 interlayer Substances 0.000 claims description 3
- 230000002238 attenuated effect Effects 0.000 claims description 2
- 229920003051 synthetic elastomer Polymers 0.000 claims description 2
- 239000005061 synthetic rubber Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000000452 restraining effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
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- 239000000446 fuel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/104—Suspension devices for wheels, rollers, bogies or frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/30—Track-tensioning means
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Abstract
Description
技术领域Technical field
本发明属于车辆工程技术领域,特别是涉及到一种四轮驱动可穿戴履带式雪地行驶装置及方法。The invention belongs to the technical field of vehicle engineering, and in particular relates to a four-wheel drive wearable crawler type snow driving device and method.
背景技术Background technique
在极寒地区,交通运输的不便给经济社会的发展带来极大的阻力。处在严寒地带的国家和地区,恶劣的冰雪路面环境给交通带来诸多不便。由于轮胎的特殊结构和属性,在冰雪路面行驶还可能会引发交通事故。In extremely cold areas, the inconvenience of transportation brings great resistance to economic and social development. In countries and regions in severe cold zones, the harsh ice and snow road environment brings many inconveniences to transportation. Due to the special structure and properties of tires, driving on ice and snow may also cause traffic accidents.
为了更好的解决这一问题,雪地越野履带的出现给严寒地区的人们带来极大的方便。而在市面上目前的雪地履带机构大多分为两种,一种为类似坦克履带的履带行进机构,这种履带机构在复杂地貌机动性强,可以形成360度原地转体,翻越障碍物能力强,可以跨越壕沟,但是重量大、耗油量大、保障相对困难,一旦损坏越野能力严重下降,而且进行维修极为不便。另一种为传统的三角履带机构,履带自身重量大,传动零件多且结构复杂,而且安装时需要将车辆原有的轮胎完全拆除,并需要起重设备的帮助才能安上。况且三角履带也受到自身结构的限制,整体承重能力还有待提高,高速稳定性较差,履带整体强度不高,容易在高速行驶时损坏。一个人操作是相当困难的,十分麻烦,耗时。因此现有技术当中亟需要一种新型的技术方案来解决这一问题。In order to better solve this problem, the emergence of snow cross-country tracks has brought great convenience to people in severe cold areas. Most of the current snow track mechanisms on the market are divided into two types. One is a track travel mechanism similar to tank tracks. This track mechanism has strong maneuverability in complex terrain and can form a 360-degree in-situ rotation and climb over obstacles. It has strong capabilities and can cross trenches, but it is heavy, consumes a lot of fuel, and is relatively difficult to maintain. Once damaged, its off-road capability will be severely reduced, and repairs will be extremely inconvenient. The other is the traditional triangular crawler mechanism. The crawler itself is heavy, has many transmission parts and has a complex structure. During installation, the original tires of the vehicle need to be completely removed and the help of lifting equipment is required to install them. Moreover, the triangular crawler track is also limited by its own structure. The overall load-bearing capacity needs to be improved. The high-speed stability is poor. The overall strength of the crawler track is not high and it is easy to be damaged when driving at high speed. It is quite difficult, very troublesome and time-consuming to operate by one person. Therefore, a new technical solution is urgently needed in the existing technology to solve this problem.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种可穿戴履带式雪地行驶装置及其减振控制方法,其履带结构简单,维护保养容易,装拆方便,无需拆卸汽车轮胎、不需要起重设备,一个人便可独立完成,安装简单、省时、可靠。能够在恶劣积雪路面以及深积雪路面行驶,越野能力强,对道路的破坏性较小,结实耐用。The technical problem to be solved by the present invention is to provide a wearable crawler type snow driving device and its vibration reduction control method. The crawler structure is simple, easy to maintain, and easy to assemble and disassemble. There is no need to disassemble car tires or lifting equipment. , one person can complete it independently, and the installation is simple, time-saving and reliable. It can drive on bad snowy roads and deep snowy roads, has strong off-road capability, is less destructive to the road, and is strong and durable.
一种可穿戴履带式雪地行驶装置,其特征是:包括悬挂支撑机构、履带传动机构、履带导向机构、履带转向机构以及张紧机构,所述悬挂支撑机构包括上部悬挂支撑、弓形支撑、垂向减振器、第一减振器、第二减振器、后支撑板、履带轮底板以及负重轮;A wearable crawler type snow driving device, characterized by: including a suspension support mechanism, a crawler transmission mechanism, a crawler guide mechanism, a crawler steering mechanism and a tensioning mechanism. The suspension support mechanism includes an upper suspension support, an arc support, a vertical directional shock absorber, first shock absorber, second shock absorber, rear support plate, track wheel bottom plate and road wheel;
所述履带传动机构包括后滚筒轴承、传动链、后滚筒、驱动轴轴承、履带驱动轴承、驱动大齿轮、履带驱动轮、驱动小齿轮以及链轮;The crawler transmission mechanism includes a rear roller bearing, a transmission chain, a rear roller, a drive shaft bearing, a crawler drive bearing, a driving gear, a crawler driving wheel, a driving pinion and a sprocket;
所述履带导向机构包括前导向轮和前导向板;The track guide mechanism includes a front guide wheel and a front guide plate;
所述履带转向机构包括圆柱转子、转向支架、连接杆以及高度调整器;The track steering mechanism includes a cylindrical rotor, a steering bracket, a connecting rod and a height adjuster;
所述张紧机构包括连接螺栓、张紧弹簧、张紧支撑板、压紧链轮以及减振杆;The tensioning mechanism includes connecting bolts, tensioning springs, tensioning support plates, compression sprockets and damping rods;
所述上部悬挂支撑与弓形支撑为一体式结构;所述弓形支撑的两个拐角处分别通过螺栓与垂向减振器的一端固定连接;所述垂向减振器的另一端与履带轮底板铰接;所述履带轮底板的两侧分别对称设置有四对负重轮;履带轮底板与前导向板的一端通过大螺栓连接,所述前导向板的另一端与前导向轮连接;The upper suspension support and the arch support are an integrated structure; the two corners of the arch support are fixedly connected to one end of the vertical shock absorber through bolts; the other end of the vertical shock absorber is connected to the track wheel bottom plate Hinged; four pairs of road wheels are symmetrically arranged on both sides of the track wheel bottom plate; one end of the track wheel bottom plate is connected to the front guide plate through a large bolt, and the other end of the front guide plate is connected to the front guide wheel;
所述上部悬挂支撑的内侧两端对称设置有两对三角支撑板,所述三角支撑板上设置有开孔,上部悬挂支撑通过三角支撑板与转向支架螺栓连接;所述转向支架为V形结构,转向支架V形结构的顶端与底部各设置有圆柱转子,转向支架的中间位置设置有连接杆;所述连接杆上设置有高度调整器;Two pairs of triangular support plates are symmetrically arranged at both ends of the inner side of the upper suspension support. The triangular support plate is provided with openings. The upper suspension support is bolted to the steering bracket through the triangular support plate; the steering bracket is a V-shaped structure. , The top and bottom of the V-shaped structure of the steering bracket are each provided with a cylindrical rotor, and a connecting rod is provided at the middle position of the steering bracket; a height adjuster is provided on the connecting rod;
所述上部悬挂支撑的上部设置有四个轴承孔,前端两个轴承孔通过前滚筒轴承安装有前滚筒,且前滚筒的两端通过键连接安装有履带夹紧盘,后端两个轴承孔通过后滚筒轴承安装有后滚筒,所述后滚筒通过链轮上设置的传动链与驱动轴轴承连接,所述驱动轴轴承固定设置在后支撑板上,驱动轴轴承上设置有驱动小齿轮;所述后支撑板上固定设置有履带驱动轴承,履带驱动轴承上设置有驱动大齿轮,驱动大齿轮内侧安装有履带驱动轮,所述驱动大齿轮与驱动小齿轮相啮合;所述履带驱动轮与履带的内侧齿轮啮合;The upper part of the upper suspension support is provided with four bearing holes. The two bearing holes at the front end are equipped with a front roller through the front roller bearing, and the two ends of the front roller are equipped with crawler clamping discs through key connections. The two bearing holes at the rear end are A rear roller is installed through a rear roller bearing, and the rear roller is connected to the drive shaft bearing through a transmission chain provided on the sprocket. The drive shaft bearing is fixedly provided on the rear support plate, and the drive shaft bearing is provided with a drive pinion; A crawler drive bearing is fixedly installed on the rear support plate. A drive gear is provided on the crawler drive bearing. A crawler drive wheel is installed on the inside of the drive gear. The drive gear meshes with the drive pinion; the crawler drive wheel Engage with the inner gear of the track;
所述上部悬挂支撑中部设置有凹槽,通过凹槽内部螺纹柱与外部的自锁螺母与侧支撑板固定连接;上部悬挂支撑的前侧中间位置设置有凸出安装孔,且通过螺栓与第二减振器的一端连接,所述第二减振器的另一端与第一减振器的一端并列成V形布置,通过同一个铰接点与履带轮底板铰接;所述第一减振器的另一端与前导向板中部的安装孔通过螺栓连接;The upper suspension support is provided with a groove in the middle, and the threaded column inside the groove is fixedly connected to the side support plate through the external self-locking nut; One end of the two shock absorbers is connected, and the other end of the second shock absorber is arranged in a V-shape with one end of the first shock absorber, and is hinged to the track wheel bottom plate through the same hinge point; the first shock absorber The other end is connected with the mounting hole in the middle of the front guide plate through bolts;
所述上部悬挂支撑的后侧底部设置有拐角安装孔,减振杆的一端通过拐角安装孔内部设置的螺栓与上部悬挂支撑连接,减振杆的另一端与后支撑板的底角安装孔连接;所述减振杆中间位置设置有凹孔,通过螺栓将张紧支撑板安装在凹孔上;所述张紧支撑板与减振杆通过张紧弹簧连接,张紧支撑板的顶部设置有压紧链轮;所述压紧链轮设置在传动链内侧,与传动链连接。The rear bottom of the upper suspension support is provided with a corner mounting hole. One end of the damping rod is connected to the upper suspension support through a bolt provided inside the corner mounting hole. The other end of the damping rod is connected to the bottom corner mounting hole of the rear support plate. ; The damping rod is provided with a concave hole in the middle position, and the tensioning support plate is installed on the concave hole through bolts; the tensioning support plate and the damping rod are connected through a tensioning spring, and the top of the tensioning support plate is provided with a Compression sprocket; the compression sprocket is arranged inside the transmission chain and connected with the transmission chain.
所述履带为合成橡胶履带,且履带内部设置有内轮齿,与四对负重轮通过内轮齿啮合。The crawler track is a synthetic rubber crawler track, and the crawler track is provided with internal gear teeth, which mesh with four pairs of road wheels through the internal gear teeth.
所述履带的上部设置在前滚筒以及后滚筒与上部悬挂支撑的夹层中,且履带通过履带夹紧盘设置在前滚筒两端的中间位置。The upper part of the crawler track is arranged in the interlayer between the front roller and the rear roller and the upper suspension support, and the crawler track is arranged at the middle position of both ends of the front roller through the crawler track clamping plate.
所述履带驱动轴承以及驱动轴轴承的外部设置有轴承盖板。Bearing covers are provided outside the crawler drive bearing and the drive shaft bearing.
所述负重轮由轴承安装在中心轴上,中心轴外端有螺纹孔,与支撑板螺纹连接。The load wheel is mounted on the central shaft by a bearing, and the outer end of the central shaft has a threaded hole and is threadedly connected to the support plate.
一种可穿戴履带式雪地行驶装置的减振控制方法,其特征是:利用前述的一种可穿戴履带式雪地行驶装置,A vibration reduction control method for a wearable crawler-type snow driving device, characterized by: utilizing the aforementioned wearable crawler-type snow driving device,
将履带安装到车轮上,车轮驱动后滚筒转动,进而带动两端的链轮进行转动,后滚筒两端链轮通过链条带动后支撑板上的链轮,进而带动同轴的齿轮转动,与驱动小齿轮啮合的驱动大齿轮同时转动,带动同轴的履带驱动轮驱动履带向前行驶;履带的前部受到瞬间的冲击,前导向板绕螺栓连接处转动,第一减振器压缩,缓解前部冲击;Install the crawler track on the wheel, and the wheel drives the rear drum to rotate, which in turn drives the sprockets at both ends to rotate. The sprockets at both ends of the rear drum drive the sprockets on the rear support plate through the chain, which in turn drives the coaxial gear to rotate, which is in conjunction with the drive small The gear meshing driving gear rotates at the same time, driving the coaxial crawler drive wheel to drive the crawler forward; the front of the crawler is subject to an instant impact, the front guide plate rotates around the bolt connection, and the first shock absorber compresses to relieve the front impact; impact
履带底部的路面激励不均,前后两个垂向减振器的压缩量不同,上部悬挂支撑进行前后的摆动时,与上部悬挂支撑相连的第二减振器压缩或伸张,进而对上部悬挂支撑的摆动进行衰减;履带从前滚筒和后滚筒与上部悬挂支撑中间穿过,上部悬挂支撑的前后摆动会导致前滚筒和后滚筒下压履带,同时第一减振器压缩以及前导向板向内收缩,第一减振器进行弹性张紧履带;The road excitation at the bottom of the crawler track is uneven, and the compression amounts of the two vertical shock absorbers at the front and rear are different. When the upper suspension support swings back and forth, the second shock absorber connected to the upper suspension support compresses or stretches, thereby affecting the upper suspension support. The swing of the track is attenuated; the crawler track passes between the front and rear rollers and the upper suspension support. The front and rear swings of the upper suspension support will cause the front and rear rollers to press down on the crawler track. At the same time, the first shock absorber is compressed and the front guide plate is retracted inward. , the first shock absorber elastically tensions the track;
上部悬挂支撑摆动的同时后滚筒轴承与驱动轴轴承之间的间距变化,减振杆与后滚筒轴承和驱动轴轴承组成平行四边形的结构会在上部悬挂支撑摆动的同时约束其运动的轨迹;同时由于传动链在此时会变松,位于减振杆上的张紧机构会在张紧弹簧的拉力下拉紧张紧支撑板,保证压紧链轮紧压在传动链上,保证传动链可靠传动。When the upper suspension support swings, the distance between the rear roller bearing and the drive shaft bearing changes. The parallelogram structure formed by the damping rod, the rear roller bearing and the drive shaft bearing will constrain its movement trajectory while the upper suspension support swings; at the same time Since the transmission chain will become loose at this time, the tensioning mechanism located on the damping rod will pull the tensioning support plate under the tension of the tensioning spring to ensure that the compression sprocket is tightly pressed on the transmission chain and ensure reliable transmission of the transmission chain.
通过上述设计方案,本发明可以带来如下有益效果:一种可穿戴履带式雪地行驶装置及其减振控制方法,其履带结构简单,维护保养容易,装拆方便,无需拆卸汽车轮胎、不需要起重设备,一个人便可独立完成,安装简单、省时、可靠。能够在恶劣积雪路面以及深积雪路面行驶,越野能力强,对道路的破坏性较小,结实耐用。Through the above design scheme, the present invention can bring the following beneficial effects: a wearable crawler-type snow driving device and its vibration reduction control method. The crawler structure is simple, easy to maintain, and easy to assemble and disassemble. There is no need to disassemble car tires and no If lifting equipment is required, one person can complete it independently. The installation is simple, time-saving and reliable. It can drive on bad snowy roads and deep snowy roads, has strong off-road capability, is less destructive to the road, and is strong and durable.
本发明的进一步有益效果在于:Further beneficial effects of the present invention are:
1、本发明无需改变原来车辆车轮悬架的结构,不用拆卸车轮,只需要借助安装架将车辆行驶到履带中间卡槽里进行履带固定,简单可靠,装拆方便。1. The present invention does not need to change the structure of the original vehicle wheel suspension or disassemble the wheels. It only needs to use the mounting bracket to drive the vehicle into the middle slot of the crawler track to fix the crawler track. It is simple, reliable, and easy to assemble and disassemble.
2、本发明利用特殊的机械减振结构进行履带行驶时的减振,无需安装液压张紧机构,省去了液压缸、液压管路等易损器件,简化了履带轮的机械结构,大大提高了履带的可靠性和稳定性。2. The present invention uses a special mechanical damping structure to dampen the vibration of the crawler track when driving. It does not need to install a hydraulic tensioning mechanism, eliminates the need for vulnerable parts such as hydraulic cylinders and hydraulic pipelines, simplifies the mechanical structure of the crawler wheel, and greatly improves the performance of the crawler track. Improve the reliability and stability of the track.
3、本发明采用链传动和齿轮传动相结合的二级传动方式,并加装有链传动张紧机构,整套机构传动平稳可靠,对恶劣积雪路面环境适应性强,越野能力相比一般的雪地履带轮更强。3. The present invention adopts a two-stage transmission mode that combines chain transmission and gear transmission, and is equipped with a chain transmission tensioning mechanism. The transmission of the entire mechanism is stable and reliable, and has strong adaptability to harsh snowy road conditions. Its off-road capability is compared with ordinary Snow track wheels are stronger.
附图说明Description of the drawings
以下结合附图和具体实施方式对本发明作进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
图1为本发明一种可穿戴履带式雪地行驶装置整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a wearable track-type snow driving device according to the present invention.
图2为本发明一种可穿戴履带式雪地行驶装置内部结构示意图。Figure 2 is a schematic diagram of the internal structure of a wearable track-type snow driving device according to the present invention.
图3为本发明一种可穿戴履带式雪地行驶装置履带传动机构结构示意图。Figure 3 is a schematic structural diagram of the crawler transmission mechanism of a wearable crawler-type snow driving device according to the present invention.
图4为本发明一种可穿戴履带式雪地行驶装置张紧机构结构示意图。Figure 4 is a schematic structural diagram of the tensioning mechanism of a wearable track-type snow driving device according to the present invention.
图中1-侧支撑板、2-圆柱转子、3-转向支架、4-连接杆、5-高度调整器、6-履带、7-后支撑板、8-负重轮、9-履带轮底板、10-前导向板、11-前导向轮、12-履带夹紧盘、13-大螺栓、14-第一减振器、15-第二减振器、16-弓形支撑、17-垂向减振器、18-上部悬挂支撑、19-轴承盖板、20-前滚筒轴承、21-前滚筒、22-后滚筒轴承、23-传动链、24-后滚筒、25-驱动轴轴承、26-履带驱动轴承、27-驱动大齿轮、28-履带驱动轮、29-驱动小齿轮、30-链轮、31-连接螺栓、32-张紧弹簧、33-张紧支撑板、34-压紧链轮、35-减振杆、36-三角支撑板、37-中心轴、38-支撑板。In the picture, 1-side support plate, 2-cylindrical rotor, 3-steering bracket, 4-connecting rod, 5-height adjuster, 6-crawler, 7-rear support plate, 8-road wheel, 9-track wheel bottom plate, 10-front guide plate, 11-front guide wheel, 12-track clamping disc, 13-large bolt, 14-first shock absorber, 15-second shock absorber, 16-arch support, 17-vertical damper Vibrator, 18-upper suspension support, 19-bearing cover, 20-front roller bearing, 21-front roller, 22-rear roller bearing, 23-transmission chain, 24-rear roller, 25-drive shaft bearing, 26- Track drive bearing, 27-drive gear, 28-track drive wheel, 29-drive pinion, 30-sprocket, 31-connecting bolt, 32-tension spring, 33-tension support plate, 34-compression chain wheel, 35-damping rod, 36-triangular support plate, 37-central axis, 38-support plate.
具体实施方式Detailed ways
一种可穿戴履带式雪地行驶装置,如图1所示,包括悬挂支撑机构、履带传动机构、履带导向机构、履带转向机构以及张紧机构,其核心机构为悬挂支撑机构和履带传动机构。A wearable track-type snow driving device, as shown in Figure 1, includes a suspension support mechanism, a crawler transmission mechanism, a crawler guide mechanism, a crawler steering mechanism and a tensioning mechanism. Its core mechanisms are the suspension support mechanism and the crawler transmission mechanism.
悬挂支撑机构包括上部悬挂支撑18、弓形支撑16、垂向减振器17、第一减振器14、第二减振器15、后支撑板7、履带轮底板9以及负重轮8。The suspension support mechanism includes an upper suspension support 18, an arc support 16, a vertical shock absorber 17, a first shock absorber 14, a second shock absorber 15, a rear support plate 7, a track wheel bottom plate 9 and a road wheel 8.
所述上部悬挂支撑18与弓形支撑16为一体,上部悬挂支撑18上有四个轴承孔,前两个轴承孔通过前滚筒轴承20安装有前滚筒21,并且前滚筒21两端通过键连接安装有履带夹紧盘12,以防止履带6在行进过程中跑偏,后两个轴承孔安装有后滚筒24,后滚筒两端安装有链轮30,链轮30通过传动链23连接后支撑板7的传动机构。The upper suspension support 18 and the arcuate support 16 are integrated. There are four bearing holes on the upper suspension support 18. The first two bearing holes are equipped with a front roller 21 through the front roller bearing 20, and both ends of the front roller 21 are installed through key connections. There is a crawler clamping disc 12 to prevent the crawler track 6 from deflecting during travel. The rear two bearing holes are equipped with rear rollers 24, and sprockets 30 are installed at both ends of the rear roller. The sprockets 30 are connected to the rear support plate through the transmission chain 23. 7 transmission mechanism.
所述上部悬挂支撑18内侧两端有三角支撑板36,三角支撑板36开有孔,通过螺栓连接转向支架3。上部悬挂支撑18中部开有凹槽,通过螺栓连接内部两侧侧支撑板1;弓形支撑16两个拐角处开有凹槽,通过螺栓连接两个垂向减振器17,两个垂向减振器17主要在履带6的行进过程中缓解垂直方向的冲击力。垂向减振器17底部铰接在履带轮底板9上。There are triangular support plates 36 at both inner ends of the upper suspension support 18. The triangular support plates 36 have holes for connecting the steering bracket 3 with bolts. There is a groove in the middle of the upper suspension support 18, which is connected to the internal side support plates 1 on both sides through bolts; there are grooves in the two corners of the arcuate support 16, and two vertical shock absorbers 17 are connected through bolts. The vibrator 17 mainly relieves the impact force in the vertical direction during the traveling process of the crawler track 6 . The bottom of the vertical shock absorber 17 is hinged on the track wheel bottom plate 9.
所述上部悬挂支撑18前侧中部有凸出安装孔,安装孔通过螺栓安装第二减振器15,第二减振器15与第一减振器14并列成V字形布置,且通过共同的铰接点铰接在履带轮底板9前部,以此来缓解前部的冲击。There is a protruding installation hole in the middle of the front side of the upper suspension support 18. The second shock absorber 15 is installed through the installation hole through bolts. The second shock absorber 15 and the first shock absorber 14 are arranged in a V shape in parallel, and are arranged in a V shape through a common The hinge point is hinged on the front of the track wheel bottom plate 9 to alleviate the impact of the front.
所述上部悬挂支撑18后部两侧有凸出安装孔,用螺栓连接后部的两侧减振杆35,减振杆35用来约束上部悬挂支撑18摆动时的运动轨迹。两个减振杆35另一端与后支撑板7的底角凸出安装孔用螺栓连接。There are protruding mounting holes on both sides of the rear part of the upper suspension support 18, and bolts are used to connect the damping rods 35 on both sides of the rear part. The damping rods 35 are used to constrain the motion trajectory of the upper suspension support 18 when it swings. The other ends of the two damping rods 35 are connected with the protruding mounting holes at the bottom corners of the rear support plate 7 with bolts.
所述履带轮底板9中央部分前部开有内凹槽孔,用于与前导向板10通过螺栓连接,履带轮底板9的两侧分别有四对八个负重轮8,负重轮8跨置在履带6内轮齿两侧,在支撑车辆重量的同时夹紧履带6,使履带6在行驶过程中不跑偏。There is an inner groove hole in the front part of the central part of the track wheel bottom plate 9 for connecting with the front guide plate 10 through bolts. There are four pairs of eight road wheels 8 on both sides of the track wheel bottom plate 9, and the road wheels 8 are straddled. On both sides of the inner gear teeth of the crawler track 6, the crawler track 6 is clamped while supporting the weight of the vehicle, so that the crawler track 6 does not deviate during driving.
所述负重轮8由轴承安装在中心轴37上,中心轴37外端有螺纹孔,用于固定支撑板38,两者通过螺栓连接固定在一起。The load wheel 8 is mounted on the central shaft 37 by bearings. The outer end of the central shaft 37 has a threaded hole for fixing the support plate 38, and the two are fixed together by bolts.
履带传动机构包括后滚筒轴承22、传动链23、后滚筒24、驱动轴轴承25、履带驱动轴轴承26、驱动大齿轮27、履带驱动轮28、驱动小齿轮29、链轮30。The crawler transmission mechanism includes a rear roller bearing 22, a transmission chain 23, a rear roller 24, a drive shaft bearing 25, a crawler drive shaft bearing 26, a driving gear 27, a crawler driving wheel 28, a driving pinion 29, and a sprocket 30.
所述履带传动机构的前链轮安装在后滚筒24上,后链轮安装在驱动轴两端,链轮均通过键连接,驱动轴通过驱动轴轴承25固定在后支撑板7上,驱动轴上安装有驱动小齿轮29,驱动小齿轮29与履带驱动轴承26上的上的驱动大齿轮27相啮合,履带驱动轴亦通过轴承固定在后支撑板7上,驱动大齿轮27内侧安装有履带驱动轮28,履带驱动轮28与履带6的内侧轮齿啮合,进而实现将车轮上的动力传递到履带上,驱动履带向前行驶,履带传动机构采用链传动和齿轮传动相结合的二级传动方式,传动方式平稳可靠,对恶劣积雪路面的适应性较强。The front sprocket of the crawler transmission mechanism is installed on the rear roller 24, and the rear sprocket is installed on both ends of the drive shaft. The sprockets are all connected by keys. The drive shaft is fixed on the rear support plate 7 through the drive shaft bearing 25. The drive shaft A driving pinion 29 is installed on the upper drive pinion 29. The driving pinion 29 meshes with the upper driving gear 27 on the crawler drive bearing 26. The crawler drive shaft is also fixed on the rear support plate 7 through the bearing. A crawler track is installed on the inside of the driving gear 27. The drive wheel 28 and the crawler drive wheel 28 mesh with the inner gear teeth of the crawler track 6, thereby transmitting the power on the wheel to the crawler belt and driving the crawler belt forward. The crawler belt drive mechanism adopts a secondary transmission that combines chain drive and gear drive. The transmission mode is stable and reliable, and has strong adaptability to harsh snowy roads.
所述履带导向机构包括前导向轮11、前导向板10。前导向板10与履带轮底板9通过大螺栓13与履带轮底板9相连接,即前导向板10可以绕螺栓连接处转动,前导向板10中部有安装孔,通过螺栓连接第一减振器14,第一减振器14与第二减振器15铰接在履带轮底板9上。The crawler guide mechanism includes a front guide wheel 11 and a front guide plate 10 . The front guide plate 10 is connected to the track wheel bottom plate 9 through large bolts 13, that is, the front guide plate 10 can rotate around the bolt connection. There is a mounting hole in the middle of the front guide plate 10, and the first shock absorber is connected through bolts. 14. The first shock absorber 14 and the second shock absorber 15 are hingedly connected to the track wheel bottom plate 9 .
所述履带转向机构包括圆柱转子2、转向支架3、连接杆4、高度调整器5。履带转向机构主要用于固定住车轮的同时保持良好的车轮转向。安装时,车轮驶入斜置安装架到履带轮前后滚筒的凹槽中,调节高度调整器5,将高度调整器5的上端与车轮驱动轴相连接,通过大螺母固定拧紧,保证车轮行驶的过程中不会脱离。The track steering mechanism includes a cylindrical rotor 2, a steering bracket 3, a connecting rod 4, and a height adjuster 5. The track steering mechanism is mainly used to fix the wheels while maintaining good wheel steering. During installation, drive the wheels into the grooves of the oblique mounting brackets on the front and rear rollers of the track wheels, adjust the height adjuster 5, connect the upper end of the height adjuster 5 to the wheel drive shaft, and secure and tighten it with a large nut to ensure that the wheel travels smoothly. There will be no separation during the process.
所述张紧机构包括连接螺栓31、张紧弹簧32、张紧支撑板33、压紧链轮34、减振杆35。张紧机构的减振杆35两端分别连接在上部悬挂支撑18的底部拐角安装孔和后支撑板7的底角安装孔。同时减振杆35的中部有安装孔用于安装张紧支撑板33。减振杆35上部侧面有挂钩,张紧弹簧32钩在挂钩上。The tensioning mechanism includes connecting bolts 31, tensioning springs 32, tensioning support plates 33, compression sprockets 34, and damping rods 35. Both ends of the damping rod 35 of the tensioning mechanism are respectively connected to the bottom corner mounting holes of the upper suspension support 18 and the bottom corner mounting holes of the rear support plate 7 . At the same time, there is a mounting hole in the middle of the damping rod 35 for installing the tensioning support plate 33. There is a hook on the upper side of the damping rod 35, and the tensioning spring 32 is hooked on the hook.
所述减振杆35中部有凹孔,张紧弹簧32另一端钩在孔里,减振杆35顶部内侧安装有小轴承用于安装压紧链轮34,压紧链轮从传动链23内侧压紧传动链23。There is a concave hole in the middle of the damping rod 35, and the other end of the tensioning spring 32 is hooked in the hole. A small bearing is installed on the inside of the top of the damping rod 35 for installing the compression sprocket 34. The compression sprocket comes from the inside of the transmission chain 23. Press the drive chain 23 tightly.
一种可穿戴履带式雪地行驶装置的减振控制方法,在越野车辆安装履带行驶的过程中,当履带6的前部受到瞬间的冲击时,前导向板10绕螺栓连接处转动,第一减振器14压缩,缓解前部冲击。A vibration reduction control method for a wearable crawler-type snow driving device. During the process of installing crawler tracks on an off-road vehicle, when the front part of the crawler track 6 is subject to a momentary impact, the front guide plate 10 rotates around the bolt connection, and the first The shock absorber 14 compresses to relieve front shock.
当在履带的行驶过程中履带6收到来自履带底部的路面激励时。由于履带6底部的路面激励前后分布不均,即导致前后的两个垂向减振器17的压缩量不同,此时减振过程复杂,主要分为以下三个过程:When the crawler track 6 receives road excitation from the bottom of the crawler track during travel. Since the road excitation at the bottom of the crawler track 6 is unevenly distributed before and after, that is, the two vertical shock absorbers 17 at the front and rear have different compression amounts. At this time, the vibration reduction process is complicated and is mainly divided into the following three processes:
当前后两个垂向减振器17的压缩量不同时,上部悬挂支撑18会产生前后的摆动,上部悬挂支撑18前后摆动的同时即会导致与上部悬挂支撑18相连的第二减振器15压缩或伸张,进而对上部悬挂支撑18的摆动进行衰减。When the compression amounts of the front and rear vertical shock absorbers 17 are different, the upper suspension support 18 will swing back and forth. When the upper suspension support 18 swings back and forth, it will also cause the second shock absorber 15 connected to the upper suspension support 18 to Compression or expansion, thereby attenuating the swing of the upper suspension support 18.
当上部悬挂支撑18的进行前后的摆动时,由于履带6从前滚筒21和后滚筒24与上部悬挂支撑18中间穿过,上部悬挂支撑18的前后摆动会导致前后滚筒24下压履带6,进而导致第一减振器14压缩和前导向板10向内收缩,此时第一减振器14起到弹性张紧履带6的作用。When the upper suspension support 18 swings back and forth, since the crawler track 6 passes between the front roller 21 and the rear roller 24 and the upper suspension support 18, the front and rear swing of the upper suspension support 18 will cause the front and rear rollers 24 to press down the crawler track 6, which in turn causes The first shock absorber 14 compresses and the front guide plate 10 contracts inwardly. At this time, the first shock absorber 14 plays the role of elastically tensioning the crawler track 6 .
上部悬挂支撑18摆动的同时会引起后滚筒轴与驱动轴之间的间距发生变化,即安装有链轮30的两个轴。而减振杆35与后滚筒轴承22和驱动轴组成平行四边形的结构会在上部悬挂支撑18摆动的同时约束其运动的轨迹。同时由于传动链23在此时会变松,位于减振杆35上的张紧机构会在张紧弹簧32的拉力下拉紧张紧支撑板33,保证压紧链轮34紧紧的压在传动链23上,保证传动链23的可靠传动。The swing of the upper suspension support 18 simultaneously causes a change in the distance between the rear drum shaft and the drive shaft, ie the two shafts on which the sprocket 30 is mounted. The structure of the parallelogram formed by the damping rod 35, the rear roller bearing 22 and the drive shaft will constrain the trajectory of the upper suspension support 18 while swinging. At the same time, since the transmission chain 23 will become loose at this time, the tensioning mechanism located on the damping rod 35 will pull the tension support plate 33 under the tension of the tensioning spring 32 to ensure that the compression sprocket 34 is tightly pressed against the transmission chain. 23 to ensure reliable transmission of the transmission chain 23.
所述雪地履带行驶装置依靠履带传动机构传递动力,其中履带传动机构由链传动和齿轮传动相结合二级传动方式保证可靠传动。在履带行进的同时依靠内部四个大小不一的减振器对履带轮进行减振,其中第一减振器14在减振的同时保证对履带的弹性张紧,省去了液压张紧机构,安装在上部悬挂支撑18上的转向架对车轮夹紧的同时保证车辆的可靠转向,即可实现履带机构的全部功能。The snow crawler driving device relies on a crawler transmission mechanism to transmit power, wherein the crawler transmission mechanism uses a two-stage transmission method that combines chain transmission and gear transmission to ensure reliable transmission. While the crawler track is traveling, four internal shock absorbers of different sizes are used to dampen the vibration of the track wheel. The first shock absorber 14 ensures elastic tensioning of the crawler track while damping vibration, eliminating the need for a hydraulic tensioning mechanism. , the bogie installed on the upper suspension support 18 clamps the wheels while ensuring reliable steering of the vehicle, thereby realizing all functions of the crawler mechanism.
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