CN108248214A - A kind of OEE measuring systems of printing enterprise - Google Patents

A kind of OEE measuring systems of printing enterprise Download PDF

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Publication number
CN108248214A
CN108248214A CN201711439870.9A CN201711439870A CN108248214A CN 108248214 A CN108248214 A CN 108248214A CN 201711439870 A CN201711439870 A CN 201711439870A CN 108248214 A CN108248214 A CN 108248214A
Authority
CN
China
Prior art keywords
sensor
printing equipment
judging whether
oee
plc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711439870.9A
Other languages
Chinese (zh)
Inventor
惠俊玉
李立军
李岩
李闯
张守波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN BINHAI GLOBAL PRINTING Co Ltd
Original Assignee
TIANJIN BINHAI GLOBAL PRINTING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TIANJIN BINHAI GLOBAL PRINTING Co Ltd filed Critical TIANJIN BINHAI GLOBAL PRINTING Co Ltd
Priority to CN201711439870.9A priority Critical patent/CN108248214A/en
Publication of CN108248214A publication Critical patent/CN108248214A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • B41F33/16Programming systems for automatic control of sequence of operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • B41F33/02Arrangements of indicating devices, e.g. counters
    • B41F33/025Counters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2233/00Arrangements for the operation of printing presses

Landscapes

  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

The present invention discloses a kind of OEE systems of printing enterprise, including:First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;Close to switch, at the rotary part of printing equipment, for judging whether the rotary part of printing equipment rotates;Relay, on the circuit of printing equipment, for judging whether power transmission;PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, handles received signal by PLC, counted, judge machine operation state by change in count.The present invention is by installing used time and yield data of the sensor Collecting operation in equipment additional on printing equipment; and the production operating of machine is directly acquired by the PLC methods programmed, idle running, shuts down Equal-time Data; and then OEE data are calculated, evade the inevitable error of the modes such as hand-kept.

Description

A kind of OEE measuring systems of printing enterprise
Technical field
The present invention relates to Techniques of Enterprise Management fields, and in particular to a kind of OEE measuring systems of printing enterprise.
Background technology
OEE is an independent survey tool, it is used for showing ratio of the practical production capacity relative to theoretical production capacity. It is to the definition of OEE in the world:OEE is the abbreviation of Overall Equipment Effectiveness (global device efficiency), It is by availability (Availability time), three keys of expression power (Performance) and performance figure (Quality) Element.OEE=availability X expression power X performance figures.
OEE overall situation device efficiencies, i.e., in a determining time range, how many of the equipment is effectively to give birth to time Produce product, how many is to be wasted time, various factors (such as equipment fault lacks material, debugging, shortage of staff, quality problems) Slattern how many respectively, the support for having this data, enterprise is with regard to energy:1. being arranged such that the production schedule is more in line with reality;2. it looks for To the key factor (the particularly productivity of bottleneck process) of productivity is influenced, and find method and improved, so as to improve life Yield makes logistics in order, reduces cost.The accuracy and promptness of OEE data determine enterprise production improvement direction, improve and When property and improvement effect.
It fabricates in enterprise, OEE is the effective tool for weighing true efficiency, but the acquisition of related data is difficult point, especially It is product is various, complex process, frequently changes the printing packaging industry that singly produces, the authenticity of data if acquisition mode is improper Leave a question open.It is mainly using the method counted by hand that existing OEE, which measures main method, i.e., is set up by board《Equipment is run Record sheet》, daily equipment operation condition is recorded, record is periodically then inputted into computer, is calculated after collated each The OEE of platform equipment (or production line).The major defect of this method has:A) manual record heavy workload will lose a part Production capacity, can influence worker's income under the conditions of piece-rate wage, and data record resistance is big;B) capacity loss caused by a variety of causes The responsibility of each department is directly involved in, so the data record distortion for shutting down reason and downtime can be directly resulted in, and is not allowed Manual review easily is carried out to the data of distortion, so as to which the data that acquisition comes be made not have use value, establishes production capacity on this basis Estimation will serious misalignment, production improve determine also will appear directionality error.
Invention content
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide a kind of OEE of printing enterprise Measuring system.
The technical solution adopted to achieve the purpose of the present invention is:
A kind of OEE measuring systems of printing enterprise, including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, the rotary part for judging whether printing equipment is No rotation;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by PLC handles received signal, is counted, judges machine operation state by change in count;
The PLC connections company ERP system.
The first sensor and second sensor are photoelectric sensor.
The present invention is by installing used time and yield data of the sensor Collecting operation in equipment additional on printing equipment, with reference to being The outer artificial logging data of system, comprehensive assessment board OEE.
By OEE assessment equipment efficiency, in how many loss of which link of production and the improvement work that can be carried out. OEE tools are used for a long time, enterprise can be easily found the bottleneck for influencing production efficiency, and be improved and track, and be carried to reach The purpose of high efficiency.
This programme directly acquires machine by installing sensor additional in equipment region of interest by the PLC methods programmed Production operating, shuts down Equal-time Data, and then go out true OEE data by system-computed at idle running, has evaded the modes such as hand-kept Inevitable error.
Description of the drawings
Fig. 1 is the principle schematic of the OEE measuring systems of printing enterprise.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
It is shown in Figure 1, a kind of OEE measuring systems of printing enterprise, including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, the rotary part for judging whether printing equipment is No rotation;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by PLC handles received signal, is counted, judges machine operation state by change in count;
The PLC connections company ERP system, in this manner it is achieved that reading the OEE data of PLC in real time by company ERP system It is shown, stores or for utilizing, such as carry out scheduled production.
Wherein, the first sensor and second sensor are photoelectric sensor.
The present invention can realize following advantageous effect:
1.OEE composite index valuator device efficiencies can provide enterprise relatively reasonable equipment after long-term accumulation data Integrated efficiency index;
2. availability is for evaluating caused loss of stopping work, including the anything that planned production is caused to be stopped work Change of part, such as equipment fault, shortage of raw materials and production method etc..Such as because operation midway shutdown, paper, etc. versions, school Color etc.
3. expression power is for evaluating the loss in speed of production.Cause production that cannot be run with maximum speed including any Factor,
Such as the abrasion of equipment, unqualified and operating personnel the error of material etc..It is reasonable that board quota can be evaluated The reason of theoretical quantity is not achieved in property, production process is analyzed;
4. performance figure is the loss for evaluation quality, it be used for reflecting the product for not meeting quality requirement (including The product done over again).
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (2)

1. a kind of OEE measuring systems of printing enterprise, which is characterized in that including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, for judging whether the rotary part of printing equipment revolves Turn;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by PLC Received signal is managed, is counted, machine operation state is judged by change in count;
The PLC connections company ERP system.
2. the OEE measuring systems of printing enterprise as described in claim 1, which is characterized in that the first sensor and Two sensors are photoelectric sensor.
CN201711439870.9A 2017-12-27 2017-12-27 A kind of OEE measuring systems of printing enterprise Pending CN108248214A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711439870.9A CN108248214A (en) 2017-12-27 2017-12-27 A kind of OEE measuring systems of printing enterprise

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711439870.9A CN108248214A (en) 2017-12-27 2017-12-27 A kind of OEE measuring systems of printing enterprise

Publications (1)

Publication Number Publication Date
CN108248214A true CN108248214A (en) 2018-07-06

Family

ID=62723717

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711439870.9A Pending CN108248214A (en) 2017-12-27 2017-12-27 A kind of OEE measuring systems of printing enterprise

Country Status (1)

Country Link
CN (1) CN108248214A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110109431A (en) * 2019-05-07 2019-08-09 重庆大学 A kind of die casting machine OEE Information Intelligent Extraction system
CN117705815A (en) * 2024-02-06 2024-03-15 天津滨海环球印务有限公司 Printing defect detection method based on machine vision

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050065830A1 (en) * 2003-09-24 2005-03-24 Xerox Corporation System and method for the acquisition and analysis of data for print shop performance evaluation and adjustment
CN202727583U (en) * 2012-07-10 2013-02-13 北京伊诺尔印务有限公司 Information acquisition system for rotary printing machine
CN102981485A (en) * 2012-11-30 2013-03-20 武汉钢铁(集团)公司 Real-time OEE (Overall Equipment Effectiveness) data information processing method and system for equipment operation of production line
CN103507410A (en) * 2013-09-17 2014-01-15 达成包装制品(苏州)有限公司 Production management system of corrugated case printing press
CN106991540A (en) * 2017-04-12 2017-07-28 北京图文天地科技发展有限公司 One kind carries out printing process management system and its application method by batch

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050065830A1 (en) * 2003-09-24 2005-03-24 Xerox Corporation System and method for the acquisition and analysis of data for print shop performance evaluation and adjustment
CN202727583U (en) * 2012-07-10 2013-02-13 北京伊诺尔印务有限公司 Information acquisition system for rotary printing machine
CN102981485A (en) * 2012-11-30 2013-03-20 武汉钢铁(集团)公司 Real-time OEE (Overall Equipment Effectiveness) data information processing method and system for equipment operation of production line
CN103507410A (en) * 2013-09-17 2014-01-15 达成包装制品(苏州)有限公司 Production management system of corrugated case printing press
CN106991540A (en) * 2017-04-12 2017-07-28 北京图文天地科技发展有限公司 One kind carries out printing process management system and its application method by batch

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110109431A (en) * 2019-05-07 2019-08-09 重庆大学 A kind of die casting machine OEE Information Intelligent Extraction system
CN117705815A (en) * 2024-02-06 2024-03-15 天津滨海环球印务有限公司 Printing defect detection method based on machine vision
CN117705815B (en) * 2024-02-06 2024-05-28 天津滨海环球印务有限公司 Printing defect detection method based on machine vision

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Application publication date: 20180706

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