CN108248214A - A kind of OEE measuring systems of printing enterprise - Google Patents
A kind of OEE measuring systems of printing enterprise Download PDFInfo
- Publication number
- CN108248214A CN108248214A CN201711439870.9A CN201711439870A CN108248214A CN 108248214 A CN108248214 A CN 108248214A CN 201711439870 A CN201711439870 A CN 201711439870A CN 108248214 A CN108248214 A CN 108248214A
- Authority
- CN
- China
- Prior art keywords
- sensor
- printing equipment
- judging whether
- oee
- plc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/16—Programming systems for automatic control of sequence of operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/02—Arrangements of indicating devices, e.g. counters
- B41F33/025—Counters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention discloses a kind of OEE systems of printing enterprise, including:First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;Close to switch, at the rotary part of printing equipment, for judging whether the rotary part of printing equipment rotates;Relay, on the circuit of printing equipment, for judging whether power transmission;PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, handles received signal by PLC, counted, judge machine operation state by change in count.The present invention is by installing used time and yield data of the sensor Collecting operation in equipment additional on printing equipment; and the production operating of machine is directly acquired by the PLC methods programmed, idle running, shuts down Equal-time Data; and then OEE data are calculated, evade the inevitable error of the modes such as hand-kept.
Description
Technical field
The present invention relates to Techniques of Enterprise Management fields, and in particular to a kind of OEE measuring systems of printing enterprise.
Background technology
OEE is an independent survey tool, it is used for showing ratio of the practical production capacity relative to theoretical production capacity.
It is to the definition of OEE in the world:OEE is the abbreviation of Overall Equipment Effectiveness (global device efficiency),
It is by availability (Availability time), three keys of expression power (Performance) and performance figure (Quality)
Element.OEE=availability X expression power X performance figures.
OEE overall situation device efficiencies, i.e., in a determining time range, how many of the equipment is effectively to give birth to time
Produce product, how many is to be wasted time, various factors (such as equipment fault lacks material, debugging, shortage of staff, quality problems)
Slattern how many respectively, the support for having this data, enterprise is with regard to energy:1. being arranged such that the production schedule is more in line with reality;2. it looks for
To the key factor (the particularly productivity of bottleneck process) of productivity is influenced, and find method and improved, so as to improve life
Yield makes logistics in order, reduces cost.The accuracy and promptness of OEE data determine enterprise production improvement direction, improve and
When property and improvement effect.
It fabricates in enterprise, OEE is the effective tool for weighing true efficiency, but the acquisition of related data is difficult point, especially
It is product is various, complex process, frequently changes the printing packaging industry that singly produces, the authenticity of data if acquisition mode is improper
Leave a question open.It is mainly using the method counted by hand that existing OEE, which measures main method, i.e., is set up by board《Equipment is run
Record sheet》, daily equipment operation condition is recorded, record is periodically then inputted into computer, is calculated after collated each
The OEE of platform equipment (or production line).The major defect of this method has:A) manual record heavy workload will lose a part
Production capacity, can influence worker's income under the conditions of piece-rate wage, and data record resistance is big;B) capacity loss caused by a variety of causes
The responsibility of each department is directly involved in, so the data record distortion for shutting down reason and downtime can be directly resulted in, and is not allowed
Manual review easily is carried out to the data of distortion, so as to which the data that acquisition comes be made not have use value, establishes production capacity on this basis
Estimation will serious misalignment, production improve determine also will appear directionality error.
Invention content
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide a kind of OEE of printing enterprise
Measuring system.
The technical solution adopted to achieve the purpose of the present invention is:
A kind of OEE measuring systems of printing enterprise, including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, the rotary part for judging whether printing equipment is
No rotation;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by
PLC handles received signal, is counted, judges machine operation state by change in count;
The PLC connections company ERP system.
The first sensor and second sensor are photoelectric sensor.
The present invention is by installing used time and yield data of the sensor Collecting operation in equipment additional on printing equipment, with reference to being
The outer artificial logging data of system, comprehensive assessment board OEE.
By OEE assessment equipment efficiency, in how many loss of which link of production and the improvement work that can be carried out.
OEE tools are used for a long time, enterprise can be easily found the bottleneck for influencing production efficiency, and be improved and track, and be carried to reach
The purpose of high efficiency.
This programme directly acquires machine by installing sensor additional in equipment region of interest by the PLC methods programmed
Production operating, shuts down Equal-time Data, and then go out true OEE data by system-computed at idle running, has evaded the modes such as hand-kept
Inevitable error.
Description of the drawings
Fig. 1 is the principle schematic of the OEE measuring systems of printing enterprise.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
It is shown in Figure 1, a kind of OEE measuring systems of printing enterprise, including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, the rotary part for judging whether printing equipment is
No rotation;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by
PLC handles received signal, is counted, judges machine operation state by change in count;
The PLC connections company ERP system, in this manner it is achieved that reading the OEE data of PLC in real time by company ERP system
It is shown, stores or for utilizing, such as carry out scheduled production.
Wherein, the first sensor and second sensor are photoelectric sensor.
The present invention can realize following advantageous effect:
1.OEE composite index valuator device efficiencies can provide enterprise relatively reasonable equipment after long-term accumulation data
Integrated efficiency index;
2. availability is for evaluating caused loss of stopping work, including the anything that planned production is caused to be stopped work
Change of part, such as equipment fault, shortage of raw materials and production method etc..Such as because operation midway shutdown, paper, etc. versions, school
Color etc.
3. expression power is for evaluating the loss in speed of production.Cause production that cannot be run with maximum speed including any
Factor,
Such as the abrasion of equipment, unqualified and operating personnel the error of material etc..It is reasonable that board quota can be evaluated
The reason of theoretical quantity is not achieved in property, production process is analyzed;
4. performance figure is the loss for evaluation quality, it be used for reflecting the product for not meeting quality requirement (including
The product done over again).
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (2)
1. a kind of OEE measuring systems of printing enterprise, which is characterized in that including:
First sensor is located at printing equipment paper feed port, for judging whether there is paper feed;
Second sensor is located at printing equipment exit slot, for judging whether there is paper delivery;
Close to switch, at the rotary part of printing equipment, for judging whether the rotary part of printing equipment revolves
Turn;
Relay, on the circuit of printing equipment, for judging whether power transmission;
PLC is connected with the first sensor, second sensor, the signal output end close to switch, relay, by PLC
Received signal is managed, is counted, machine operation state is judged by change in count;
The PLC connections company ERP system.
2. the OEE measuring systems of printing enterprise as described in claim 1, which is characterized in that the first sensor and
Two sensors are photoelectric sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711439870.9A CN108248214A (en) | 2017-12-27 | 2017-12-27 | A kind of OEE measuring systems of printing enterprise |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711439870.9A CN108248214A (en) | 2017-12-27 | 2017-12-27 | A kind of OEE measuring systems of printing enterprise |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108248214A true CN108248214A (en) | 2018-07-06 |
Family
ID=62723717
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711439870.9A Pending CN108248214A (en) | 2017-12-27 | 2017-12-27 | A kind of OEE measuring systems of printing enterprise |
Country Status (1)
Country | Link |
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CN (1) | CN108248214A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110109431A (en) * | 2019-05-07 | 2019-08-09 | 重庆大学 | A kind of die casting machine OEE Information Intelligent Extraction system |
CN117705815A (en) * | 2024-02-06 | 2024-03-15 | 天津滨海环球印务有限公司 | Printing defect detection method based on machine vision |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050065830A1 (en) * | 2003-09-24 | 2005-03-24 | Xerox Corporation | System and method for the acquisition and analysis of data for print shop performance evaluation and adjustment |
CN202727583U (en) * | 2012-07-10 | 2013-02-13 | 北京伊诺尔印务有限公司 | Information acquisition system for rotary printing machine |
CN102981485A (en) * | 2012-11-30 | 2013-03-20 | 武汉钢铁(集团)公司 | Real-time OEE (Overall Equipment Effectiveness) data information processing method and system for equipment operation of production line |
CN103507410A (en) * | 2013-09-17 | 2014-01-15 | 达成包装制品(苏州)有限公司 | Production management system of corrugated case printing press |
CN106991540A (en) * | 2017-04-12 | 2017-07-28 | 北京图文天地科技发展有限公司 | One kind carries out printing process management system and its application method by batch |
-
2017
- 2017-12-27 CN CN201711439870.9A patent/CN108248214A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050065830A1 (en) * | 2003-09-24 | 2005-03-24 | Xerox Corporation | System and method for the acquisition and analysis of data for print shop performance evaluation and adjustment |
CN202727583U (en) * | 2012-07-10 | 2013-02-13 | 北京伊诺尔印务有限公司 | Information acquisition system for rotary printing machine |
CN102981485A (en) * | 2012-11-30 | 2013-03-20 | 武汉钢铁(集团)公司 | Real-time OEE (Overall Equipment Effectiveness) data information processing method and system for equipment operation of production line |
CN103507410A (en) * | 2013-09-17 | 2014-01-15 | 达成包装制品(苏州)有限公司 | Production management system of corrugated case printing press |
CN106991540A (en) * | 2017-04-12 | 2017-07-28 | 北京图文天地科技发展有限公司 | One kind carries out printing process management system and its application method by batch |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110109431A (en) * | 2019-05-07 | 2019-08-09 | 重庆大学 | A kind of die casting machine OEE Information Intelligent Extraction system |
CN117705815A (en) * | 2024-02-06 | 2024-03-15 | 天津滨海环球印务有限公司 | Printing defect detection method based on machine vision |
CN117705815B (en) * | 2024-02-06 | 2024-05-28 | 天津滨海环球印务有限公司 | Printing defect detection method based on machine vision |
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Application publication date: 20180706 |
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