CN108247525B - Honing head for repairing cylinder barrel with out-of-tolerance size - Google Patents

Honing head for repairing cylinder barrel with out-of-tolerance size Download PDF

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Publication number
CN108247525B
CN108247525B CN201711466830.3A CN201711466830A CN108247525B CN 108247525 B CN108247525 B CN 108247525B CN 201711466830 A CN201711466830 A CN 201711466830A CN 108247525 B CN108247525 B CN 108247525B
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China
Prior art keywords
honing
disc
groove
bolt
disc body
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CN201711466830.3A
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Chinese (zh)
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CN108247525A (en
Inventor
叶元朋
赵超越
郭晓伟
于胜鸽
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Henan Aizto Science & Technology Co ltd
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Henan Aizto Science & Technology Co ltd
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Priority to CN201711466830.3A priority Critical patent/CN108247525B/en
Publication of CN108247525A publication Critical patent/CN108247525A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00Honing machines or devices; Accessories therefor
    • B24B33/08Honing tools
    • B24B33/083Honing tools with different sets of honing stones

Abstract

The utility model provides a honing head for repairing size out-of-tolerance cylinder, includes the dabber that drives its pivoted by gear motor and installs at spindle's honing dish through connecting bolt, the honing dish includes the disk body, and the disk body middle part is provided with central recess, and central recess middle part is provided with the spacing through-hole that runs through the disk body setting, and this spacing through-hole cooperatees with the spacing axle that sets up at the dabber tip, the bilateral symmetry of central recess is provided with the draw-in groove, and the draw-in groove intussuseption card is equipped with honing stone, thereby the one end that the central recess was kept away from to honing stone extends out the disk body and polishes the cylinder inner wall at rotatory in-process. The invention can polish unqualified cylinder barrels exceeding the tolerance range of the drawing, thereby enabling the cylinder barrels to meet the drawing requirements and greatly reducing the production cost.

Description

Honing head for repairing cylinder barrel with out-of-tolerance size
Technical Field
The invention relates to the technical field of mechanical manufacturing, in particular to a honing head for repairing a cylinder barrel with an out-of-tolerance size.
Background
In the processing process of the cylinder barrel of the hydraulic cylinder, the produced product is unqualified in size due to errors or faults of cutters, measuring tools, machine equipment, operators and the like, and the diameter of the produced cylinder barrel exceeds the tolerance range required by the drawing.
At present, the processing method of the unqualified cylinder barrel with the diameter exceeding the tolerance range required by the drawing is used in other fields or recycled, which not only causes the whole waste of the previous processing procedure, but also causes serious waste, so that the raw material cost and the labor cost are greatly increased, and great loss is caused.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide the honing head for repairing the cylinder with the excessive size, which can polish the unqualified cylinder beyond the tolerance range of the drawing, so that the cylinder meets the drawing requirements, and the production cost is greatly reduced.
The technical scheme adopted by the invention is as follows: the utility model provides a honing head for repairing size out-of-tolerance cylinder, includes the dabber that drives its pivoted by gear motor and installs at the dabber through connecting bolt's honing dish, the honing dish includes the disk body, and the disk body middle part is provided with central recess, and central recess middle part is provided with the spacing through-hole that runs through the disk body setting, and this spacing through-hole cooperatees with the spacing axle that sets up at the dabber tip, the both sides symmetry of central recess is provided with the draw-in groove, and the draw-in groove intussuseption card is equipped with the honing stone, thereby the one end that the honing stone kept away from central recess extends the disk body is polished the cylinder inner wall at rotatory process, one side of honing stone is provided with the U-shaped constant head tank that is used for with connecting bolt matched with, and the opposite side is provided with the fastening bolt that is used for propping up tight honing stone, the screw rod of fastening bolt wears to establish on the disk body and its screw rod stretches into the draw-in groove and prop up tight honing stone, the groove is less than the diameter of connecting bolt's nut and the diameter phase-match of U-shaped constant head tank and connecting bolt's screw rod, thereby connecting bolt's screw rod passes U-shaped constant head tank and is arranged in the U-shaped constant head tank and is fixed on the dabber in the spindle.
The central groove is rectangular.
The adjustable honing stone is characterized in that an adjusting bolt for adjusting the length of the honing stone extending out of the disc body is arranged on the disc body, a nut of the adjusting bolt is arranged in the central groove, and a screw rod of the adjusting bolt penetrates through a threaded hole in the disc body to extend into the clamping groove and is abutted against the honing stone.
The fastening bolt and the adjusting bolt are vertically arranged.
Compared with the prior art, the invention has the following beneficial effects:
the honing head for repairing the cylinder with the out-of-tolerance size is used for polishing the unqualified cylinder beyond the tolerance range of the drawing, so that the tolerance range of the cylinder meets the drawing requirement, the unqualified product is changed into a qualified product, waste is changed into valuable, the production cost is reduced, the manpower is saved, the processing efficiency is improved, the production loss is reduced, and the application range is wide.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Detailed Description
The invention will now be described in detail with reference to the drawings and to specific embodiments.
Example 1
As shown in fig. 1, a honing head for repairing an oversized cylinder comprises a spindle 1 driven to rotate by a gear motor and a honing disc 3 mounted on the spindle 1 through a connecting bolt 2, wherein the honing disc 3 rotates along with the spindle 1.
The honing disc 3 comprises a disc body 301, a central groove 302 is formed in the middle of the disc body 301, a limiting through hole penetrating through the disc body 301 is formed in the middle of the central groove 302, the limiting through hole is matched with a limiting shaft 101 arranged at the end of the mandrel 1, and when the honing disc 3 is installed, the honing disc 3 is firstly arranged on the limiting shaft 101 through the limiting through hole and then fixed by a connecting bolt 2, so that the honing disc is convenient and quick.
Clamping grooves 303 are symmetrically formed in two sides of the central groove 302, the clamping grooves 303 are formed in the disc body 301, honing oilstones 304 are clamped in the clamping grooves 303, and one ends, far away from the central groove 302, of the honing oilstones 304 extend out of the disc body 301, so that the inner wall of the cylinder barrel is polished in the rotating process.
One side of the honing stone 304 is provided with a U-shaped positioning groove 307 for matching with the connecting bolt 2, and the other side is provided with a fastening bolt 305 for pushing up the honing stone 304.
The screw rod of the fastening bolt 305 is penetrated on the disc 301, and the screw rod thereof extends into the clamping groove 303 and abuts against the honing stone 304, so that the honing stone 304 is fixed during polishing.
The groove width of the U-shaped positioning groove 307 is smaller than the diameter of the nut of the connecting bolt 2, the U-shaped positioning groove 307 is matched with the diameter of the screw of the connecting bolt 2, and the screw of the connecting bolt 2 passes through the U-shaped positioning groove 307 and is placed in the threaded hole on the mandrel 1, so that the honing disc 3 is fixed on the mandrel 1.
The central recess 302 is rectangular.
The adjusting bolt 306 for adjusting the length of the honing stone 304 extending out of the disc 301 is arranged on the disc 301, a screw cap of the adjusting bolt 306 is arranged in the central groove 302, a screw rod of the adjusting bolt passes through a threaded hole in the disc 301 to extend into the clamping groove 303 and is abutted against the honing stone 304, the length of the screw rod in the clamping groove 303 is changed by rotating the adjusting bolt 306, so that the honing stone 304 is pushed to move outwards, and when the honing stone 304 is worn off, the adjusting bolt 306 is utilized to adjust the extending length of the honing stone 304, so that the honing stone 304 is not needed to be replaced frequently.
The fastening bolt 305 and the adjusting bolt 306 are vertically arranged, so that the structure of the invention is more compact.
Example 2
As shown in fig. 1, a honing head for repairing an oversized cylinder comprises a spindle 1 driven to rotate by a gear motor and a honing disc 3 mounted on the spindle 1 through a connecting bolt 2, wherein the honing disc 3 rotates along with the spindle 1.
The honing disc 3 comprises a disc body 301, a central groove 302 is formed in the middle of the disc body 301, a limiting through hole penetrating through the disc body 301 is formed in the middle of the central groove 302, the limiting through hole is matched with a limiting shaft 101 arranged at the end of the mandrel 1, and when the honing disc 3 is installed, the honing disc 3 is firstly arranged on the limiting shaft 101 through the limiting through hole and then fixed by a connecting bolt 2, so that the honing disc is convenient and quick.
Clamping grooves 303 are symmetrically formed in two sides of the central groove 302, the clamping grooves 303 are formed in the disc body 301, honing oilstones 304 are clamped in the clamping grooves 303, and one ends, far away from the central groove 302, of the honing oilstones 304 extend out of the disc body 301, so that the inner wall of the cylinder barrel is polished in the rotating process.
One side of the honing stone 304 is provided with a U-shaped positioning groove 307 for matching with the connecting bolt 2, and the other side is provided with a fastening bolt 305 for pushing up the honing stone 304.
The screw rod of the fastening bolt 305 is penetrated on the disc 301, and the screw rod thereof extends into the clamping groove 303 and abuts against the honing stone 304, so that the honing stone 304 is fixed during polishing.
The groove width of the U-shaped positioning groove 307 is smaller than the diameter of the nut of the connecting bolt 2, the U-shaped positioning groove 307 is matched with the diameter of the screw of the connecting bolt 2, and the screw of the connecting bolt 2 passes through the U-shaped positioning groove 307 and is placed in the threaded hole on the mandrel 1, so that the honing disc 3 is fixed on the mandrel 1.
The central recess 302 is rectangular.
The adjusting bolt 306 for adjusting the length of the honing stone 304 extending out of the disc 301 is arranged on the disc 301, a screw cap of the adjusting bolt 306 is arranged in the central groove 302, a screw rod of the adjusting bolt passes through a threaded hole in the disc 301 to extend into the clamping groove 303 and is abutted against the honing stone 304, the length of the screw rod in the clamping groove 303 is changed by rotating the adjusting bolt 306, so that the honing stone 304 is pushed to move outwards, and when the honing stone 304 is worn off, the adjusting bolt 306 is utilized to adjust the extending length of the honing stone 304, so that the honing stone 304 is not needed to be replaced frequently.
The two adjusting bolts 306 are respectively located at two sides of the limiting shaft 101.
The fastening bolt 305 and the adjusting bolt 306 are vertically arranged, so that the structure of the invention is more compact.
Example 3
As shown in fig. 1, a honing head for repairing an oversized cylinder comprises a spindle 1 driven to rotate by a gear motor and a honing disc 3 mounted on the spindle 1 through a connecting bolt 2, wherein the honing disc 3 rotates along with the spindle 1.
The honing disc 3 comprises a disc body 301, a central groove 302 is formed in the middle of the disc body 301, a limiting through hole penetrating through the disc body 301 is formed in the middle of the central groove 302, the limiting through hole is matched with a limiting shaft 101 arranged at the end of the mandrel 1, and when the honing disc 3 is installed, the honing disc 3 is firstly arranged on the limiting shaft 101 through the limiting through hole and then fixed by a connecting bolt 2, so that the honing disc is convenient and quick.
Clamping grooves 303 are symmetrically formed in two sides of the central groove 302, the clamping grooves 303 are formed in the disc body 301, honing oilstones 304 are clamped in the clamping grooves 303, and one ends, far away from the central groove 302, of the honing oilstones 304 extend out of the disc body 301, so that the inner wall of the cylinder barrel is polished in the rotating process.
The two honing stones 304 are arranged in a central symmetry manner by taking the axle center of the limiting through hole as the center.
One side of the honing stone 304 is provided with a U-shaped positioning groove 307 for matching with the connecting bolt 2, and the other side is provided with a fastening bolt 305 for pushing up the honing stone 304.
The screw rod of the fastening bolt 305 is penetrated on the disc 301, and the screw rod thereof extends into the clamping groove 303 and abuts against the honing stone 304, so that the honing stone 304 is fixed during polishing.
The groove width of the U-shaped positioning groove 307 is smaller than the diameter of the nut of the connecting bolt 2, the U-shaped positioning groove 307 is matched with the diameter of the screw of the connecting bolt 2, and the screw of the connecting bolt 2 passes through the U-shaped positioning groove 307 and is placed in the threaded hole on the mandrel 1, so that the honing disc 3 is fixed on the mandrel 1.
The central recess 302 is rectangular.
The adjusting bolt 306 for adjusting the length of the honing stone 304 extending out of the disc 301 is arranged on the disc 301, a screw cap of the adjusting bolt 306 is arranged in the central groove 302, a screw rod of the adjusting bolt passes through a threaded hole in the disc 301 to extend into the clamping groove 303 and is abutted against the honing stone 304, the length of the screw rod in the clamping groove 303 is changed by rotating the adjusting bolt 306, so that the honing stone 304 is pushed to move outwards, and when the honing stone 304 is worn off, the adjusting bolt 306 is utilized to adjust the extending length of the honing stone 304, so that the honing stone 304 is not needed to be replaced frequently.
The two adjusting bolts 306 are respectively located at two sides of the limiting shaft 101.
The fastening bolt 305 and the adjusting bolt 306 are vertically arranged, so that the structure of the invention is more compact.
Example 4
As shown in fig. 1, a honing head for repairing an oversized cylinder comprises a spindle 1 driven to rotate by a gear motor and a honing disc 3 mounted on the spindle 1 through a connecting bolt 2, wherein the honing disc 3 rotates along with the spindle 1.
The honing disc 3 comprises a disc body 301, a central groove 302 is formed in the middle of the disc body 301, a limiting through hole penetrating through the disc body 301 is formed in the middle of the central groove 302, the limiting through hole is matched with a limiting shaft 101 arranged at the end of the mandrel 1, and when the honing disc 3 is installed, the honing disc 3 is firstly arranged on the limiting shaft 101 through the limiting through hole and then fixed by a connecting bolt 2, so that the honing disc is convenient and quick.
Clamping grooves 303 are symmetrically formed in two sides of the central groove 302, the clamping grooves 303 are formed in the disc body 301, honing oilstones 304 are clamped in the clamping grooves 303, and one ends, far away from the central groove 302, of the honing oilstones 304 extend out of the disc body 301, so that the inner wall of the cylinder barrel is polished in the rotating process.
One side of the honing stone 304 is provided with a U-shaped positioning groove 307 for matching with the connecting bolt 2, and the other side is provided with a fastening bolt 305 for pushing up the honing stone 304.
The screw rod of the fastening bolt 305 is penetrated on the disc 301, and the screw rod thereof extends into the clamping groove 303 and abuts against the honing stone 304, so that the honing stone 304 is fixed during polishing.
The groove width of the U-shaped positioning groove 307 is smaller than the diameter of the nut of the connecting bolt 2, the U-shaped positioning groove 307 is matched with the diameter of the screw of the connecting bolt 2, and the screw of the connecting bolt 2 passes through the U-shaped positioning groove 307 and is placed in the threaded hole on the mandrel 1, so that the honing disc 3 is fixed on the mandrel 1.
The two U-shaped positioning grooves 307 are arranged in a central symmetry manner with the axis of the limiting through hole as the center.
The central recess 302 is rectangular.
The adjusting bolt 306 for adjusting the length of the honing stone 304 extending out of the disc 301 is arranged on the disc 301, a screw cap of the adjusting bolt 306 is arranged in the central groove 302, a screw rod of the adjusting bolt passes through a threaded hole in the disc 301 to extend into the clamping groove 303 and is abutted against the honing stone 304, the length of the screw rod in the clamping groove 303 is changed by rotating the adjusting bolt 306, so that the honing stone 304 is pushed to move outwards, and when the honing stone 304 is worn off, the adjusting bolt 306 is utilized to adjust the extending length of the honing stone 304, so that the honing stone 304 is not needed to be replaced frequently.
The two adjusting bolts 306 are respectively located at two sides of the limiting shaft 101.
The fastening bolt 305 and the adjusting bolt 306 are vertically arranged, so that the structure of the invention is more compact.
Example 5
As shown in fig. 1, a honing head for repairing an oversized cylinder comprises a spindle 1 driven to rotate by a gear motor and a honing disc 3 mounted on the spindle 1 through a connecting bolt 2, wherein the honing disc 3 rotates along with the spindle 1.
The honing disc 3 comprises a disc body 301, a central groove 302 is formed in the middle of the disc body 301, a limiting through hole penetrating through the disc body 301 is formed in the middle of the central groove 302, the limiting through hole is matched with a limiting shaft 101 arranged at the end of the mandrel 1, and when the honing disc 3 is installed, the honing disc 3 is firstly arranged on the limiting shaft 101 through the limiting through hole and then fixed by a connecting bolt 2, so that the honing disc is convenient and quick.
Clamping grooves 303 are symmetrically formed in two sides of the central groove 302, the clamping grooves 303 are formed in the disc body 301, honing oilstones 304 are clamped in the clamping grooves 303, and one ends, far away from the central groove 302, of the honing oilstones 304 extend out of the disc body 301, so that the inner wall of the cylinder barrel is polished in the rotating process.
One side of the honing stone 304 is provided with a U-shaped positioning groove 307 for matching with the connecting bolt 2, and the other side is provided with a fastening bolt 305 for pushing up the honing stone 304.
The screw rod of the fastening bolt 305 is penetrated on the disc 301, and the screw rod thereof extends into the clamping groove 303 and abuts against the honing stone 304, so that the honing stone 304 is fixed during polishing.
The groove width of the U-shaped positioning groove 307 is smaller than the diameter of the nut of the connecting bolt 2, the U-shaped positioning groove 307 is matched with the diameter of the screw of the connecting bolt 2, and the screw of the connecting bolt 2 passes through the U-shaped positioning groove 307 and is placed in the threaded hole on the mandrel 1, so that the honing disc 3 is fixed on the mandrel 1.
The central recess 302 is rectangular.
The adjusting bolt 306 for adjusting the length of the honing stone 304 extending out of the disc 301 is arranged on the disc 301, a screw cap of the adjusting bolt 306 is arranged in the central groove 302, a screw rod of the adjusting bolt passes through a threaded hole in the disc 301 to extend into the clamping groove 303 and is abutted against the honing stone 304, the length of the screw rod in the clamping groove 303 is changed by rotating the adjusting bolt 306, so that the honing stone 304 is pushed to move outwards, and when the honing stone 304 is worn off, the adjusting bolt 306 is utilized to adjust the extending length of the honing stone 304, so that the honing stone 304 is not needed to be replaced frequently.
The two adjusting bolts 306 are respectively located at two sides of the limiting shaft 101.
The fastening bolts 305 and the adjusting bolts 306 are vertically arranged, so that the structure of the invention is more compact, the number of the fastening bolts 305 is four, and the number of the adjusting bolts 306 is two.
The above examples give detailed embodiments and specific operation procedures on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the above examples.

Claims (2)

1. A honing head for repairing size out-of-tolerance cylinder, its characterized in that: the honing device comprises a spindle (1) driven by a gear motor to rotate and a honing disc (3) installed on the spindle (1) through a connecting bolt (2), wherein the honing disc (3) comprises a disc body (301), a central groove (302) is formed in the middle of the disc body (301), a limiting through hole penetrating through the disc body (301) is formed in the middle of the central groove (302), the limiting through hole is matched with a limiting shaft (101) arranged at the end of the spindle (1), clamping grooves (303) are symmetrically formed in two sides of the central groove (302), honing oilstone (304) are clamped in the clamping grooves (303), one end, far away from the central groove (302), of the honing oilstone (304) extends out of the disc body (301) so as to polish the inner wall of the cylinder in the rotating process, a U-shaped positioning groove (307) matched with the connecting bolt (2) is formed in one side of the honing oilstone (304), a fastening bolt (305) used for propping up the honing stone (304) is formed in the other side, a screw rod of the fastening bolt (305) penetrates through the disc body (301) and stretches into the clamping groove (307) and is matched with the positioning groove (2) in the diameter of the U-shaped positioning groove (307), the screw rod of the connecting bolt (2) passes through the U-shaped positioning groove (307) and is arranged in the threaded hole on the mandrel (1) so as to fix the honing disc (3) on the mandrel (1);
the central groove (302) is rectangular;
an adjusting bolt (306) for adjusting the length of the honing stone (304) extending out of the disc body (301) is arranged on the disc body (301), a nut of the adjusting bolt (306) is arranged in the central groove (302), and a screw rod of the adjusting bolt penetrates through a threaded hole in the disc body (301) to extend into the clamping groove (303) and is abutted against the honing stone (304).
2. A honing head for repairing out-of-tolerance cylinders according to claim 1, characterized in that: the fastening bolt (305) and the adjusting bolt (306) are vertically arranged.
CN201711466830.3A 2017-12-28 2017-12-28 Honing head for repairing cylinder barrel with out-of-tolerance size Active CN108247525B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711466830.3A CN108247525B (en) 2017-12-28 2017-12-28 Honing head for repairing cylinder barrel with out-of-tolerance size

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711466830.3A CN108247525B (en) 2017-12-28 2017-12-28 Honing head for repairing cylinder barrel with out-of-tolerance size

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CN108247525A CN108247525A (en) 2018-07-06
CN108247525B true CN108247525B (en) 2024-03-22

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB644632A (en) * 1946-07-20 1950-10-18 Delapena & Son Ltd A new or improved appliance for finishing ground surfaces
GB1207399A (en) * 1967-10-10 1970-09-30 Delapena Honing Equipment Ltd An improvement in or relating to honing equipment
US5564968A (en) * 1995-04-06 1996-10-15 B W & C, Inc. Anti-chattering honing tool with selectable stones
CN201154456Y (en) * 2008-01-30 2008-11-26 天津赛瑞机器设备有限公司 Cone hole honing tool
CN203401396U (en) * 2013-07-30 2014-01-22 马鞍山万马机床制造有限公司 Clamp for honing tailstock holes on radial drilling machines
CN104400613A (en) * 2014-10-21 2015-03-11 上海交通大学 Sectional feeding honing head device with shape deviation compensation function
CN106392866A (en) * 2016-11-30 2017-02-15 广西玉柴机器股份有限公司 Rapid centering mechanism for rounding of diamond honing strip of honing head
CN107009260A (en) * 2017-04-20 2017-08-04 郑州市钻石精密制造有限公司 A kind of hone stone regulation round device
CN107363707A (en) * 2017-08-31 2017-11-21 覃幼洁 A kind of simple honing head for adapting to aperture Honing process
CN207953527U (en) * 2017-12-28 2018-10-12 河南艾通科技股份有限公司 A kind of honing head for repairing dimension overproof cylinder barrel

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB644632A (en) * 1946-07-20 1950-10-18 Delapena & Son Ltd A new or improved appliance for finishing ground surfaces
GB1207399A (en) * 1967-10-10 1970-09-30 Delapena Honing Equipment Ltd An improvement in or relating to honing equipment
US5564968A (en) * 1995-04-06 1996-10-15 B W & C, Inc. Anti-chattering honing tool with selectable stones
CN201154456Y (en) * 2008-01-30 2008-11-26 天津赛瑞机器设备有限公司 Cone hole honing tool
CN203401396U (en) * 2013-07-30 2014-01-22 马鞍山万马机床制造有限公司 Clamp for honing tailstock holes on radial drilling machines
CN104400613A (en) * 2014-10-21 2015-03-11 上海交通大学 Sectional feeding honing head device with shape deviation compensation function
CN106392866A (en) * 2016-11-30 2017-02-15 广西玉柴机器股份有限公司 Rapid centering mechanism for rounding of diamond honing strip of honing head
CN107009260A (en) * 2017-04-20 2017-08-04 郑州市钻石精密制造有限公司 A kind of hone stone regulation round device
CN107363707A (en) * 2017-08-31 2017-11-21 覃幼洁 A kind of simple honing head for adapting to aperture Honing process
CN207953527U (en) * 2017-12-28 2018-10-12 河南艾通科技股份有限公司 A kind of honing head for repairing dimension overproof cylinder barrel

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