CN108247356A - Elbow cuts off groove full circle all-in-one machine - Google Patents
Elbow cuts off groove full circle all-in-one machine Download PDFInfo
- Publication number
- CN108247356A CN108247356A CN201711431243.0A CN201711431243A CN108247356A CN 108247356 A CN108247356 A CN 108247356A CN 201711431243 A CN201711431243 A CN 201711431243A CN 108247356 A CN108247356 A CN 108247356A
- Authority
- CN
- China
- Prior art keywords
- elbow
- full circle
- interior top
- external pressure
- turntable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
The invention discloses a kind of elbows to cut off groove full circle all-in-one machine, hand wheel device, the elbow cutter device being connected with hand wheel device or elbow full circle roller devices including being fixed on chassis left side, and it is arranged on elbow cutter device or elbow full circle roller devices right circular heating unit, elbow clamping device is equipped on the right side of ring shaped heating mechanism, the right side of elbow clamping device is equipped with elbow clamping device；Pedestal is equipped with mobile foundation, and ring shaped heating mechanism is removably connected on mobile foundation with elbow clamping device；Elbow clamping device is connected on mobile foundation.The present invention can first install elbow cutter device and cut normal bend, then again unload elbow cutter device, then install elbow full circle roller devices and carry out full circle to elbow port.The present invention can be quickly obtained that angle is accurate, the arbitrary non-standard angle elbow of angle of end face groove；It is simple in structure, it is easy to operate, suitable for promoting.
Description
Technical field
The present invention relates to a kind of cutting of elbow and port rounding device, more specifically, be related to one kind can to elbow into
The elbow cut-out groove full circle all-in-one machine of row cut-out, groove and full circle.
Background technology
In tube design peculiar to vessel and manufacturing process, according to piping layout, there are a large amount of crooked positions to need using non-standard angle
Spend elbow.China's major part elbow manufacturer elbow processing at present is all standard all using sizing forging dies or casting, product
Elbow.Non-standard angle elbow needs special dies to make, therefore manufacture cost is higher, and the order cycle time is longer.
Shipbuilding is a system engineering, productive temp is required closely, it is possible to because in an important system
The slow arrival of some non-standard angle elbow influences entire ship building period.It is especially embedding in segment folding and mooring
The pipe production phase is mended, the tube manufacture period is more nervous, influences delivery.Therefore it is non-to the requirement of the manufacturing cycle of non-standard elbow
It is often urgent.
Previous major part shipyard utilizes standard in the non-standard elbow of emergency using the method for scribing line cutting by hand
Elbow interception obtains, serious oval in the middle part of elbow due to normal bend production technology problem, and by hand can not processing specification slope
Mouthful, the non-standard angle elbow that this method obtains assembles, welding quality is seriously restricted, particularly in I grades of pipes make
It is difficult to meet flaw detection requirement.
Since elbow is substantially to be made of shaper hot forging, due to being limited by technique, outside among elbow
All there are one section of Free Transform section, this section of ovality is larger.And the elbow after cutting will generate one due to the release of internal stress
Fixed deformation, therefore circularity can be affected to some extent.So as to influence the quality of the assembling of the pipe fitting of subsequent handling and welding etc..Cause
This needs to carry out full circle to elbow port.
Invention content
Present invention aims at a kind of elbow cut-out groove full circle all-in-one machine is provided, elbow is adjusted by elbow clamping device
Angle can be realized normal bend cutting into non-standard elbow at any angle, and elbow is carried out by elbow cutter device
Cutting and groove finally carry out full circle by elbow full circle roller devices to the elliptic end of the elbow after cutting again.
In order to achieve the above object, the present invention provides a kind of elbow cut-out groove full circle all-in-one machine, including being fixed on pedestal
The hand wheel device in left side, the elbow cutter device being connected with the hand wheel device or elbow full circle roller devices, with
And the elbow cutter device or the elbow full circle roller devices right circular heating unit are arranged on, in the annular-heating
The right side of device is equipped with elbow clamping device, and the right side of the elbow clamping device is equipped with elbow clamping device.
The pedestal is equipped with mobile foundation, and the ring shaped heating mechanism is with the elbow clamping device with dismountable side
Formula is connected on the mobile foundation.
The elbow clamping device is connected on the mobile foundation.
The elbow cutter device includes the radial regulation device of strip, and the middle part of the radial regulation device, which is equipped with, to be used
In the square hole for connecting the hand wheel device, the both sides of the radial regulation device are the wing plate for offering the first elongated slot, two
A length adjuster is installed in two flank of radial regulation device in a movable manner by the first housing pin respectively
On first elongated slot of plate.
Two length adjusters are telescope structures, and the end of two length adjusters is set
There is the second elongated slot, be installed with two cutting torches that working end is oppositely arranged on two second elongated slots respectively；The cutting torch into
Gas end is connected with gas source pipe.
The cutting torch is connected to the second of the length adjuster the second housing pin in a manner of adjustable angle
On elongated slot.
Above-mentioned elbow cuts off groove full circle all-in-one machine, and under preferred embodiment, the full circle roller devices include interior top idler wheel tune
Complete machine structure and outer pressing roller adjustment mechanism.
The interior top idler wheel adjustment mechanism includes the strip of the intermediate mounting hole for being equipped with and being socketed in the roller end
Interior top rolling wheel support has outwardly projecting two the in the both sides of the mounting hole along the interior top rolling wheel support length direction
One flange, two first flanges are equipped with two first through hole parallel with the interior top rolling wheel support, two described the
The inside of one through-hole is equipped with the interior top roll wheel assembly set in opposite direction, and the interior top roll wheel assembly is included across described the
One through-hole and outside set threaded first screw rod and are rotatably connected on one of first screw rod far from the mounting hole
The interior top idler wheel at end；Intermediate adjusting nut is equipped between two first flanges, the other end of first screw rod is screwed onto
The inside of the adjusting nut.
When rotating the adjusting nut, two it is described it is interior top roll wheel assemblies simultaneously to far from the adjusting nut direction or
It is moved to close to the direction of the adjusting nut；
The outer pressing roller adjustment mechanism includes the external pressure ler spindle seat board of two L-shaped, two external pressure ler spindle seat boards
Long side is fixedly connected on the both sides of the interior top rolling wheel support, the short side of two external pressure ler spindle seat boards and first flange
Into opposition shape；The second through-hole that inside opens up screw thread is equipped in the middle part of the short side of two external pressure ler spindle seat boards, described second is logical
The external pressure roll wheel assembly parallel with the external pressure ler spindle seat board long side is equipped with inside hole；The external pressure roll wheel assembly includes being spirally connected
The second screw rod inside second through-hole and second screw rod is rotatably connected on close to the interior top roll wheel assembly one
The outer pressing roller at end, the other end of second screw rod are connected with adjustment handwheel.
When rotating the adjustment handwheel, the external pressure roll wheel assembly is to far from the interior top roll wheel assembly direction or close to institute
State the interior top roll wheel assembly direction movement.
The full circle space for accommodating elbow port tube wall is formed between the outer pressing roller and the interior top idler wheel.
Above-mentioned elbow cuts off groove full circle all-in-one machine, under preferred embodiment, the interior top rolling wheel support and the outer pressing roller
The mechanism that is slidably connected is set between seat board, and the mechanism that is slidably connected is included along the interior top rolling wheel support length direction setting
Sliding rail and it is arranged on the sliding slot that the sliding rail is accommodated in the long side of the external pressure ler spindle seat board；The external pressure ler spindle seat board exists
Position on the interior top rolling wheel support can pass through the institutional adjustment that is slidably connected.
Above-mentioned elbow cuts off groove full circle all-in-one machine, under preferred embodiment, the interior top rolling wheel support and the outer pressing roller
The long side of seat board is fixed by multigroup bolt.
Above-mentioned elbow cuts off groove full circle all-in-one machine, under preferred embodiment, the external pressure ler spindle seat board and the interior top idler wheel
And the side of the outer pressing roller contact is equipped with and is oriented to dovetail groove, the interior top idler wheel and the outer pressing roller are equipped with and are led described
To the sliding block of dovetail groove internal slide.
Above-mentioned elbow cuts off groove full circle all-in-one machine, under preferred embodiment, second screw rod for two sections of diameters and screw pitch not
Together, oppositely oriented T-shaped differential screw arbor, one section of thinner end of second screw rod, which is screwed onto, is set to the outer pressing roller end
In the threaded hole in portion；Thicker one section of second screw rod is screwed onto in second through-hole, second screw rod it is thicker one
Section end, which is connected, adjusts handwheel.
Above-mentioned elbow cuts off groove full circle all-in-one machine, and under preferred embodiment, the hand wheel device includes two to erecting
The riser put and the shaft being connected between two risers, the medium position of the shaft are fixed with rotation handwheel.
Above-mentioned elbow cuts off groove full circle all-in-one machine, and under preferred embodiment, the elbow clamping device is included for elbow angle
The turntable of adjustment is spent, the left end of the turntable is hinged on by hinge on the turntable seat board being set to below the turntable；It is described
Turntable is equipped with leading screw V-block mechanism, for the leading screw rotation hand wheel that adjusts the leading screw V-block mechanism position and for controlling
The fan angle adjustment riser of the turntable rotation angle.
Arc chute is offered on the fan angle adjustment riser, a straight pin, institute are respectively stretched out in the turntable both sides
Straight pin is stated to be arranged on the hinge of the turntable left end as center of circle rotary motion in the arc chute；The turntable seat board
It is connected by turntable height adjuster with the mobile foundation.
Above-mentioned elbow cuts off groove full circle all-in-one machine, and under preferred embodiment, the height adjuster is vertically arranged for two
Adjustable stud.
The present invention can first install elbow cutter device and cut normal bend, then again unload elbow cutter device
Under, then elbow full circle roller devices are installed full circle is carried out to elbow port.The present invention can be quickly obtained that angle is accurate, end face
The arbitrary non-standard angle elbow of the angle of groove；It is simple in structure, it is easy to operate, suitable for promoting.
Description of the drawings
Fig. 1 is elbow assembling schematic diagram；
Fig. 2 is the non-standard angle assembling schematic diagram of elbow；
Fig. 3 is the symmetrical full circle schematic diagram of elbow；
Fig. 4 is the symmetrical full circle force analysis figure of elbow；
Fig. 5 is the structure diagram of pedestal, hand wheel device, elbow clamping device；
Fig. 6 is the structure diagram of drive shaft；
Fig. 7 is elbow cut-out groove schematic diagram；
Fig. 8 is elbow cut-out groove equipment figure；
Fig. 9 is elbow full circle equipment figure；
Figure 10 is the structure diagram of full circle roller devices；
Figure 11 is the main structure figure of interior top rolling wheel support；
Figure 12 is the left view structure chart of interior top rolling wheel support；
Figure 13 is the overlooking structure figure of interior top rolling wheel support；
Figure 14 is the main structure figure of external pressure ler spindle seat board；
Figure 15 is the left view structure chart of external pressure ler spindle seat board；
Figure 16 is the structure diagram of the second screw rod and adjustment handwheel；
Figure 17 is the structure diagram of elbow clamping device；
Figure 18 is the structure diagram of ring shaped heating mechanism；
Figure 19 is the structure diagram of elbow cutter device.
Specific embodiment
As shown in Figure 1, we make a turntable 503 by normal bend shape feature, normal bend 10 is placed on
On turntable 503.Elbow position is accurately positioned, then by rotating turntable 503, to be arranged on the circle centre position of elbow radius of curvature
Hinge 505 is rotation center, how many degree no matter is rotated, elbow axis is forever with assuming that formal construction 11 axis of pipe is tangent at one
On fixed point, our this point is referred to as " eternal point of contact p "." the eternal point of contact p " of different bore elbows all one with
It is assumed that formally in the fixing line of construction 11 axis perpendicular of pipe, and the cutting line of elbow 10 that this line will be cut with us
Track is to overlap, therefore we are referred to as " eternal tangent line q ".
As shown in Fig. 2, after the angle that rotating elbow is needed to us, at " eternal tangent line q " excessively and perpendicular to pedestal
Corresponding position is marked on the outside of the elbow section of 506 planes, will be as beginning and end during cutting.Finally cut off using elbow
Groove full circle all-in-one machine will need cut-out n to cut away.
The core of its principle is no matter which kind of angle normal bend 10 goes to, and cutting line must vertically assume formally to construct
11 axis of pipe allows be cut partly moving on to dash area.Elbow cutting line port is positive round forever with assuming formal construction pipe port
To positive round, cut end face for elbow and ensure with follow-up formal construction pipe group providing.
Although we have accurately intercepted the elbow of the non-standard number of degrees, since elbow is substantially using shaper
What hot forging made, due to being limited by technique, among elbow outside all there are one section of Free Transform section, this section of ovality compared with
Greatly.And the elbow after cutting will generate certain deformation, therefore circularity can be affected to some extent due to the release of internal stress.
So as to influence the quality of the assembling of the pipe fitting of subsequent handling and welding etc..Therefore it needs to carry out full circle to elbow port.It is previous each curved
Head manufacturing factory full circle all by the way of stock mould and hydraulic press forging and stamping.This method equipment investment cost is big, tooling loose tool
It is complicated various.It is considered that the elliptical diameter of elbow is divided into short axle and long axis, just because of elbow and pipe end face, there are short axles
With the difference of long axis, certain unfitness of butt joint just will necessarily be generated in assembling.Ordinary circumstance, elliptical long axis will be greater than setting for elbow
Standard size is counted, and short axle is then less than the design standard size of elbow, therefore we can be by inwardly squeezing in transverse
Elbow ends are carried out full circle by pressure, the mode ejected outward in ellipse short shaft.
Concrete principle on the inside of elbow ends as shown in figure 3, push up roll wheel assembly 206, outside accordingly sets one in setting one
External pressure roll wheel assembly 201, inside and outside idler wheel form a concentric roller group.It is rotated by roller group around shaft 102, mating
Ring shaped heating mechanism heating after, inside and outside idler wheel manually rotates, when rotation to transverse when on the outside of roller stress inwardly squeeze,
Rotation to inside roller stress during ellipse short shaft ejects outward, by multiple microfeed, rotates, is set until being fully achieved repeatedly
The positive round of meter standard.
As shown in figure 4, its principle key be it is outer extruding and it is interior ejection all simultaneously in elliptical long axis or short axle both ends, idler wheel
Group stress is two groups of opposite active forces of direction equal in magnitude always, i.e.,：
During long axis：F pressures 1=F presses 2 F to become 1=F changes 2,
During short axle：F tops 1=F pushes up 2 F and becomes 3=F changes 4,
It is zero that active force is cancelled out each other in mandrel.I.e.：Uniform force.Since roller group employs symmetrical structure,
Being rotated in the range of 180 ° repeatedly just can reach 360 ° of full circle effect, and efficiency is greatly improved, and reach the design reason of symmetrical shaping
It reads.
Equally, this method is readily applicable to the pipe end full circle of construction.
Elbow cuts away the low-angle on elbow when cutting, retain the elbow wide-angle of our needs, such as we need
One 78 ° of non-standard angle elbow, we can select 90 ° of normal bend to cut away 12 °；Need one 56 ° non-standard
Angle elbow, we can cut away 4 ° with 60 ° of normal bends.40 ° or 20 ° of non-standard angle elbow is also needed, we can be with
It is intercepted using 45 ° or 30 ° of normal bends.
In practical applications, even normal bend, it is also possible to error occur.Therefore we need to be examined with angel measuring instrument
It whether accurate tests angle of bend, if any error log error, and should be modified in assembling, to avoid cutting aftershaping elbow
Angular error.If examination criteria angle of bend not enough should prescind inadequate angle value less in angle of bend is cut, such as examine
It is bigger then opposite to survey angle of bend.
The port of normal bend is there is also ellipticity error, in order to which the center for ensureing end face of elbow is accurately positioned in " forever
Point of contact p " on, it would be desirable to the major and minor axis of elbow is measured.
As shown in figure 5, the global design of elbow cut-out groove full circle all-in-one machine includes pedestal 6, is fixed on 6 top of pedestal
Hand wheel rotating device 1, mobile foundation 7, the slot being arranged on the mobile foundation 7 and the elbow for elbow rotational positioning
The mechanisms such as clamping device 5；The bottom end of ring shaped heating mechanism 3 and elbow clamping device 4 can be by being inserted into the slot and institute
Mobile foundation 7 is stated to connect.
Handwheel transmission device 1 is the power source and transmission mechanism entirely equipped, and electronic and hand can be used in this equipment power source
It is two kinds dynamic.Wherein electric-powered input is made of motor and retarder.Torque needed for this equipment and speed are all very low, manual transmission
It can meet completely, based on this equipment principle novelty, maintaining is convenient, swift to operate, and the present invention is using manual transmission as moving
Power source illustrates to be designed, and is also therefore named as handwheel transmission device.
Pedestal 6 is the device of support and connection various functions mechanism, and the side of pedestal 6 is designed with the vertical of support transmission device
Plate 101, the other end is designed with sliding slot, and for installing mobile foundation 7, bolt hole is designed on 6 tablet of pedestal, can be existing according to work
Entire equipment is installed on platform or truss by field situation.
Handwheel transmission device is located at 6 side of pedestal, and two risers 101 are designed on pedestal 6, are used to support handwheel transmission mechanism 1
Shaft 102.Shaft 102 is connect with riser 101 using sliding bearing, and sliding bearing makes of tin bronze, inside opens up oil groove, with
Slowly running when adapting to cutting and full circle.
As shown in Figure 5, Figure 6, shaft 102 is located at two risers, 101 intermediate position and is designed to hexagon, for being driven.Turning
102 hexagon Position Design of axis, one larger manual hand wheels 103, each functional unit is transmitted to by rotating handwheel 103 by power.Shaft
102 axle stretch ends are designed to square, as replace various functions component when connecting interface, such as cutting mechanism and full circle rolling
Wheel group.
The opposite side of pedestal 6 is mobile chute, and for mobile chute for installing mobile foundation 7, mobile foundation 7 can realize dress
The function of the different stations such as standby cutting elbow, heating end face of elbow.In order to realize the movement of mobile foundation 7, in 6 this side of pedestal
A set of eccentric rod gear 8 is designed in end, when elbow needs to be moved along, depresses eccentric handle 801, eccentric handle 801 is revolved
Turn, link mechanism rotates with movable pedestal connects hinge and pedestal is pushed to be moved along；When elbow position needs to step back, then
Pull-up eccentric handle 801.Setting is for the elbow clamping device 5 of elbow rotational positioning, the elbow clamping dress on mobile foundation 7
It puts 5 and includes the turntable 501 adjusted for angle of bend, the left end of the turntable 501 is hinged on by hinge is set to described turn
On the turntable seat board of 501 lower section of disk；Turntable 501 for elbow positioning, be loaded and angle adjustment, therefore set on turntable 501
In respect of leading screw V-block mechanism 502, for adjusting the leading screw rotation hand wheel 503 of 502 position of leading screw V-block mechanism and be used for
The fan angle of 501 rotation angle of turntable is controlled to adjust riser 504；Arc is provided on the fan angle adjustment riser 504
Shape sliding slot and corresponding scale or directly precision to be used for 0.01 degree of angel measuring instrument (not shown) to be placed in turntable 501 enterprising
Row angle measurement.
A straight pin 505 is respectively stretched out in 501 both sides of turntable, and the straight pin 505 is left to be arranged on the turntable 501
The hinge at end is center of circle rotary motion in the arc chute；With adjustable stud between turntable seat board and movable pedestal 7
Connection, i.e. turntable height adjuster 507 can be realized different bore elbow flexural centers and adjust up and down in this way, different size
Elbow cuts the center of end face, that is, " eternal point of contact p " will be fallen on same point, and this point will be in drive shaft
102 axis is tangent.
The cut-out groove full circle principle of non-standard angle elbow be no matter normal bend 10 how to rotate its cutting line necessary
Perpendicular to formal construction 11 axis of pipe of hypothesis, that is, 102 axis of this equipment shaft.
The elbow that certain angle obtains non-standard angle is intercepted from normal bend.Its specific equipment configuration as shown in figure 8,
Including pedestal 6, the hand wheel rotating device 1 for being fixed on the top of pedestal 6, mobile foundation 7, the slot on the mobile foundation 7,
And the mechanisms such as elbow clamping device 5 for elbow rotational positioning, the end of the shaft 102 of the hand wheel rotating device 1 connect
It is connected to elbow cutter device.At this point, ring shaped heating mechanism 3 and elbow clamping device 4 are without assembling.
As shown in figure 19, elbow cutter device 9, by 904 groups of radial regulation device 901, length adjuster 902 and cutting torch
Into.For the radial regulation device medium design into square hole, the square shaft of drive shaft 102, which stretches to be inserted into square hole, realizes driving force
Input.The both sides of the radial regulation device 901 are the wing plate for offering the first elongated slot, and two length adjusters 902 are distinguished
It is installed on the first elongated slot of 901 wing plates on two sides of radial regulation device.Two length adjusters 902 pass through first respectively
Housing pin is installed in a movable manner on the first elongated slot of 901 wing plates on two sides of radial regulation device.
Two length adjusters 902 are telescope structures, the end of two length adjusters 902
End is provided with the second elongated slot, is installed with two cutting torches 904 that working end is oppositely arranged on two second elongated slots respectively；It is described
The inlet end of cutting torch 904 is connected with gas source pipe 903.
The cutting torch 904 is connected to the length adjuster 902 the second housing pin in a manner of adjustable angle
The second elongated slot on.
Cutting torch 904 is adjusted to corresponding position during cutting, that is, our positions for crossing above.Elbow 10 generally requires slope
Mouthful, this equipment has cut-out groove integrated function.The offset of cutting torch 904 is first calculated according to skin depth, cutting torch 904 is deflected to
The bevel angle of setting.The tube wall of igniting breakdown elbow 10, rotary motion handwheel 103, after rotating a circle, elbow cutting finishes.
The specific engineering method of the assembling cutting of elbow 10 is as follows：
First, elbow 10 is assembled on turntable 501, rotational lead screw rotation hand wheel 503, moves leading screw V-block mechanism 502
It moves and clamps elbow 10.
Second, rotary turnplate 501, turning to needs cutting angle, locating turntable.Pay attention to：When 10 angled mistake of normal bend
It when poor, has to be modified when rotating turntable 501, to ensure the angle after cutting as our required angles.
Third is adjusted the height of turntable 501 by turntable height adjuster 507 according to 10 caliber size of elbow, made
The axis that elbow 10 need to cut off end face center and the shaft 102 of hand wheel device 1 is tangent.
4th, 904 position of adjustment cutting torch, centering rises and cuts position, needs to adjust 904 angle of cutting torch during groove and cutting line is inclined
Shifting amount.
Pay attention to：Cutting line deviation need to calculate according to elbow skin depth and bevel angle, as shown in fig. 7, its calculation formula is such as
Under：
L=t*tan (θ)
L:Offset t:Elbow skin depth θ:Bevel angle
In Fig. 7,10a represents the part that elbow 10 is cut, and 10b represents that elbow is retained part, and 904a is vertically cuts
The position of cutting torch, 904b represent the position of cutting torch during groove.
4th, igniting cutting adjusts oxygen flow and punctures elbow tube wall in one end igniting that need to be cut away, cutting torch is moved to
It rises and cuts position, rotation positioner is cut.4th, cutting is completed, and clears up port, measures cutting angle size.
Because the elbow after elbow precision of manufacturing process itself and cutting is due to the release of internal stress, certain change will be generated
Shape, elbow notch end face are bound to ellipse.In order to reach pipe, elbow assembly precision, there is not mismatch, it is necessary to elbow ends
Carry out full circle.
Full circle principle is outer pressing roller to be added to be rotated in same axle center around elbow ends using interior top idler wheel, passes through interior top idler wheel
Ejection, outer pressing roller inwardly squeeze realization full circle outward.
As shown in figure 9, elbow port rounding machine include being fixed on the hand wheel device 1 in the left side of pedestal 6, with it is described manually
The elbow full circle roller devices 2 and be arranged on 2 right side of elbow full circle roller devices that rotary wheel device 1 is connected, in the ring
The right side of shape heating unit 3 is equipped with elbow clamping device 4, and the right side of the elbow clamping device 4 is equipped with elbow clamping device 5.
The pedestal 6 is equipped with mobile foundation 7, and the ring shaped heating mechanism 3 is with the elbow clamping device 4 with detachable
Mode be connected on the mobile foundation 7.
The hand wheel device 1 include two opposition setting riser 101 and be connected to two risers 101
Between shaft 102, the medium position of the shaft 102 is fixed with rotation handwheel 103.
In order to adapt to different skin depth elbows, and feed motion is carried out in full circle, the full circle roller devices 2 devise interior
Push up idler wheel adjustment mechanism and outer pressing roller adjustment mechanism.
As shown in Figure 9, Figure 10, the interior top idler wheel adjustment mechanism includes the interior of the intermediate strip for being equipped with mounting hole 205
Rolling wheel support 203 is pushed up, has in the both sides of the mounting hole 205 along interior top 203 length direction of rolling wheel support and protrudes outward
Two the first flange 203a, two the first flange 203a are equipped with two parallel with the interior top rolling wheel support 203
First through hole, the inside of two first through hole are equipped with the interior top roll wheel assembly 206 set in opposite direction, the interior top
Roll wheel assembly 206 includes setting threaded first screw rod 206a across the first through hole and outside and be rotatably connected on
The interior top idler wheel of the one end of the first screw rod 206a far from the mounting hole 205；It is set between two the first flange 203a
There is intermediate adjusting nut 204, the other end of the first screw rod 206a is screwed onto the inside of the adjusting nut 204.
When rotating the adjusting nut 204, two interior top roll wheel assemblies 206 are simultaneously to far from the adjusting nut
204 direction is moved to close to the direction of the adjusting nut 204.
The outer pressing roller adjustment mechanism includes the external pressure ler spindle seat board 202 of two L-shaped, two external pressure ler spindle seat boards
202 long side be fixedly connected on it is described it is interior top rolling wheel support 203 both sides, the short side of two external pressure ler spindle seat boards 202 with
The first flange 203a into opposition shape；Inside is equipped in the middle part of the short side of two external pressure ler spindle seat boards 202 and opens up screw thread
Second through-hole is equipped with the external pressure roll wheel assembly parallel with 202 long side of external pressure ler spindle seat board inside second through-hole
201；The external pressure roll wheel assembly 201 includes being screwed onto the second screw rod 201a and rotation connection inside second through-hole
In the second screw rod 201a close to the outer pressing roller of described interior top 206 one end of roll wheel assembly, the second screw rod 201a's is another
One end is connected with adjustment handwheel 207.
When rotating the adjustment handwheel 207, the external pressure roll wheel assembly 201 is to far from interior top 206 side of roll wheel assembly
To or close to interior top 206 direction of the roll wheel assembly movement.
Elbow full circle space is formed between the outer pressing roller and the interior top idler wheel.
As shown in Figure 11 to Figure 15, the present invention is internally in the connection mode of top rolling wheel support 203 and external pressure ler spindle seat board 202
Further improvement has been done, the machine that is slidably connected is set between the interior top rolling wheel support 203 and the external pressure ler spindle seat board 202
Structure, the mechanism that is slidably connected include the sliding rail 203b set along interior top 203 length direction of rolling wheel support and are arranged on
The sliding slot 202b of the sliding rail 203b is accommodated in the long side of the external pressure ler spindle seat board 202；The external pressure ler spindle seat board 202 is in institute
The position stated on interior top rolling wheel support 203 can be by the institutional adjustment that is slidably connected.
As shown in Figure 10, the long side of the interior top rolling wheel support 203 and the external pressure ler spindle seat board 202 passes through equidistant
Multigroup bolt 208 is fixed.
The spacing of bolt 208 can exist according to different size bend design by adjusting external pressure ler spindle seat board 202 in this way
It is interior to push up the position on rolling wheel support 203 to realize the full circle of different size elbow.
Adjustment handwheel 207 on external pressure roll wheel assembly 201 is located at by rotation, the second screw rod 201a is in outer pressing roller seat board
It is rotated between 202 and outer pressing roller and outer pressing roller movement is pushed to move radially idler wheel to realize.
As shown in figure 16, in order to make the movement of outer pressing roller more efficiently, the second screw rod 201a for two sections of diameters and screw pitch not
Together, oppositely oriented T-shaped differential screw arbor, one section of thinner the second screw rod 201a end, which is screwed onto, is set to external pressure roller end portions
In threaded hole；Thicker one section of second screw rod 201a is screwed onto in the second through-hole, and one section of thicker end of the second screw rod is connected tune
Whole handwheel 207.
As shown in figure 15, external pressure ler spindle seat board 202 is equipped with the side that the interior top idler wheel and the outer pressing roller contact
Dovetail groove 202c is oriented to, the interior top idler wheel and the outer pressing roller are equipped in the cunning for being oriented to dovetail groove 202c internal slides
Block.During outer nip drum wheel assembly 201 adjusts radial dimension, idler wheel will not rotate, while to ensure to move radially
Ensure idler wheel always in the same direction, it can smooth full circle.Top idler wheel is also mounted at the other end of same dovetail groove in similary,
Idler wheel can also be made to remain same direction.Interior top roll wheel assembly 206 is adjusted using intermediate adjusting nut 204, is passed through
The intermediate adjusting nut 204 of rotation makes interior the first screw rod 201 for pushing up idler wheel of connection either laterally or medially to realize that different skin depths are curved
The requirement of head full circle.
As shown in Fig. 9, Figure 17, ring shaped heating mechanism 3, elbow clamping device 4 and elbow clamping device 5 are all disposed within movement
On pedestal 7.Elbow elbow clamping device 4 clamps.4 lower clamp ontology 402 of elbow clamping device and 401 phase of fixture base
Even, top is fastening snap ring 405, and the one end for fastening snap ring 405 is hinged by hinge 404 and chuck body 402, and the other end is by living
Connected nut device 403 is fixedly clamped in chuck body 402.
Elbow ends full circle mainly utilizes plastic deformation.In order to make elbow generate plastic deformation, reply elbow port into
Row heating, therefore design one group of ring shaped heating mechanism 3 and elbow is heated.
As shown in figure 18, ring shaped heating mechanism 3 includes the annular-heating circle 301 formed by copper tube bending, heating collar 301
Interior several apertures of sidetracking, 301 air inlet of heating collar design gas mixing cavity 302, air intake valve 304 and oxygen connecting tube
305th, acetylene connecting tube 306.During heating, in order not to make full circle roller group that need to elbow be moved a distance by thermal annealing backward,
Fire can be closed after heating and then full circle roller group to is pushed elbow by eccentric rod gear 8 rapidly and carries out full circle.
The specific engineering method of elbow full circle is as follows：
First, elbow clamping device 5 is retreated into 6 outermost of pedestal with eccentric rod gear 8, elbow assembling is pressed from both sides in elbow
It holds on the turntable 501 of device 5, adjusts 501 angle of turntable, make elbow the other end face perpendicular to horizontal plane.It is clamped and filled with elbow
Put 4 clamping elbows.
Second, installation full circle roller devices 2, installation full circle roller devices 2 can be assembled with elbow and are carried out at the same time.(pay attention to：
Full circle roller devices 2 need to adjust the angle, and interior top idler wheel can be packed into from the elliptical long axis of elbow.)
Third assembles ring shaped heating mechanism 3, and after adjusting good position, igniting adjusts oxygen size to control heating temperature.
4th, after judging that heating temperature, temperature are up to standard by observation, close and remove ring shaped heating mechanism 3.
5th, elbow clamping device 5 is pushed into whole circle roller device 2, rotation full circle idler wheel dress with eccentric rod gear 8
Put 2.Notice that rotating handwheel 103 can repeatedly roll in the range of 180 ° during full circle, when rolling is to a certain degree, feeling resistance becomes
Hour increases radial feed immediately, is further continued for rotation hand wheel, until end face of elbow is positive round.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope of present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (9)
1. a kind of elbow cuts off groove full circle all-in-one machine, which is characterized in that
Elbow including being fixed on hand wheel device (1) on the left of pedestal (6), being connected with the hand wheel device (1) is cut
Device (9) or elbow full circle roller devices (2) are cut,
And it is arranged on the elbow cutter device (9) or elbow full circle roller devices (2) the right circular heating unit
(3), elbow clamping device (4), the right side of the elbow clamping device (4) are equipped on the right side of the ring shaped heating mechanism (3)
Equipped with elbow clamping device (5)；
The pedestal (6) is equipped with mobile foundation (7), and the ring shaped heating mechanism (3) and the elbow clamping device (4) are with can
The mode of dismounting is connected on the mobile foundation (7)；
The elbow clamping device (5) is connected on the mobile foundation (7)；
Radial regulation device (901) of the elbow cutter device (9) including strip, the radial regulation device (901)
Middle part is equipped with the square hole for connecting the hand wheel device (1), and the both sides of the radial regulation device (901) is offer
The wing plate of first elongated slot, two length adjusters (902) are installed in a movable manner by the first housing pin respectively
On first elongated slot of radial regulation device (901) wing plates on two sides；
Two length adjusters (902) are telescope structures, the end of two length adjusters (902)
End is provided with the second elongated slot, is installed with two cutting torches (904) that working end is oppositely arranged on two second elongated slots respectively；Institute
The inlet end for stating cutting torch (904) is connected with gas source pipe (903)；
The cutting torch (904) is connected to the length adjuster (902) the second housing pin in a manner of adjustable angle
The second elongated slot on.
2. elbow cut-out groove full circle all-in-one machine according to claim 1, which is characterized in that the full circle roller devices (2)
Including interior top idler wheel adjustment mechanism and outer pressing roller adjustment mechanism；
The interior top idler wheel adjustment mechanism includes the length of the intermediate mounting hole (205) for being equipped with and being socketed in the shaft (102) end
The interior top rolling wheel support (203) of strip, the mounting hole (205) along it is described it is interior top rolling wheel support (203) length direction two
Side has outwardly projecting two the first flanges (203a), and two first flanges (203a) are equipped with and the interior top idler wheel
Two parallel first through hole of stent (203), the inside of two first through hole is equipped with the interior top set in opposite direction
Roll wheel assembly (206), the interior top roll wheel assembly (206) across the first through hole and outside including setting threaded first
Screw rod (206a) and the interior top rolling for being rotatably connected on the one end of first screw rod (206a) far from the mounting hole (205)
Wheel；Intermediate adjusting nut (204), the other end of first screw rod (206a) are equipped between two first flanges (203a)
It is screwed onto the inside of the adjusting nut (204)；
When rotating the adjusting nut (204), two interior top roll wheel assemblies (206) while to far from the adjusting nut
(204) direction or the direction movement to the close adjusting nut (204)；
The outer pressing roller adjustment mechanism includes the external pressure ler spindle seat board (202) of two L-shaped, two external pressure ler spindle seat boards
(202) long side is fixedly connected on the both sides of the interior top rolling wheel support (203), two external pressure ler spindle seat boards (202)
Short side and first flange (203a) are into opposition shape；Inside is equipped in the middle part of the short side of two external pressure ler spindle seat boards (202)
The second through-hole of screw thread is opened up, is equipped with inside second through-hole parallel with external pressure ler spindle seat board (202) long side outer
Nip drum wheel assembly (201)；The external pressure roll wheel assembly (201) includes the second screw rod for being screwed onto inside second through-hole
(201a) and it is rotatably connected on outer nip drum of second screw rod (201a) close to described interior top roll wheel assembly (206) one end
Wheel, the other end of second screw rod (201a) are connected with adjustment handwheel (207)；
When rotating adjustment handwheel (207), the external pressure roll wheel assembly (201) is to far from the interior top roll wheel assembly (206)
Direction is moved close to described interior top roll wheel assembly (206) direction；
The full circle space for accommodating elbow port tube wall is formed between the outer pressing roller and the interior top idler wheel.
3. elbow cut-out groove full circle all-in-one machine according to claim 2, which is characterized in that the interior top rolling wheel support
(203) mechanism that is slidably connected is set between the external pressure ler spindle seat board (202), and the mechanism that is slidably connected is included along described interior
The sliding rail (203b) of top rolling wheel support (203) length direction setting and the long side for being arranged on the external pressure ler spindle seat board (202)
The upper sliding slot (202b) for accommodating the sliding rail (203b)；The external pressure ler spindle seat board (202) is in the interior top rolling wheel support (203)
On position can pass through the institutional adjustment that is slidably connected.
4. the elbow cut-out groove full circle one according to Claims 2 or 3, which is characterized in that the interior top rolling wheel support
(203) it is fixed by multigroup bolt (208) with the long side of the external pressure ler spindle seat board (202).
5. elbow cut-out groove full circle all-in-one machine according to claim 2, which is characterized in that the external pressure ler spindle seat board
(202) side contacted with the interior top idler wheel and the outer pressing roller, which is equipped with, is oriented to dovetail groove (202c), the interior top idler wheel
And the outer pressing roller is equipped in the sliding block for being oriented to dovetail groove (202c) internal slide.
6. groove full circle all-in-one machine is cut off according to the elbow of claim 2 or 5, which is characterized in that second screw rod
(201a) is two sections of diameters and different, the oppositely oriented T-shaped differential screw arbor of screw pitch, thinner one section of second screw rod (201a)
End is screwed onto in the threaded hole for being set to the external pressure roller end portions；Thicker one section of second screw rod (201a) is screwed onto
In second through-hole, one section of thicker end of second screw rod, which is connected, adjusts handwheel (207).
7. elbow cut-out groove full circle all-in-one machine according to claim 1, which is characterized in that the hand wheel device (1)
The riser (101) set including two opposition and the shaft (102) being connected between two risers (101), described turn
The medium position of axis (102) is fixed with rotation handwheel (103).
8. elbow cut-out groove full circle all-in-one machine according to claim 1, which is characterized in that the elbow clamping device (5)
Turntable (501) including being used for angle of bend adjustment, the left end of the turntable (501) is hinged on by hinge is set to described turn
On turntable seat board below disk (501)；The turntable (501) is equipped with leading screw V-block mechanism (502), for adjusting the silk
The leading screw rotation hand wheel (503) of thick stick V-block mechanism (502) position and the sector for controlling the turntable (501) rotation angle
Angle adjustment riser (504)；
Arc chute is offered on the fan angle adjustment riser (504), a cylinder is respectively stretched out in turntable (501) both sides
It sells (505), the straight pin (505) is the center of circle in the arc chute using the hinge for being arranged on the turntable (501) left end
Rotary motion；The turntable seat board is connected by turntable height adjuster (507) with the mobile foundation (7).
9. elbow cut-out groove full circle all-in-one machine according to claim 1, which is characterized in that the height adjuster
(507) it is two adjustable studs being vertically arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711431243.0A CN108247356B (en) | 2017-12-26 | 2017-12-26 | Elbow cut-off groove rounding all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711431243.0A CN108247356B (en) | 2017-12-26 | 2017-12-26 | Elbow cut-off groove rounding all-in-one |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108247356A true CN108247356A (en) | 2018-07-06 |
| CN108247356B CN108247356B (en) | 2020-06-09 |
Family
ID=62723936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711431243.0A Active CN108247356B (en) | 2017-12-26 | 2017-12-26 | Elbow cut-off groove rounding all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108247356B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109158920A (en) * | 2018-11-16 | 2019-01-08 | 芜湖新兴新材料产业园有限公司 | Flange bending drilling tool |
| CN109227715A (en) * | 2018-08-01 | 2019-01-18 | 安徽信息工程学院 | Angle of rotation regulating device |
| CN112091247A (en) * | 2020-09-11 | 2020-12-18 | 中国航发贵州黎阳航空动力有限公司 | Universal clamp for elbow turning |
| CN115055780A (en) * | 2022-06-06 | 2022-09-16 | 国家石油天然气管网集团有限公司 | Semi-automatic accurate cutting prefabricating device for pipeline elbow |
| CN115284071A (en) * | 2022-09-14 | 2022-11-04 | 上海外高桥造船有限公司 | Cutting device and operation equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3699828A (en) * | 1970-12-02 | 1972-10-24 | Victaulic Co Of America | Pipe groover |
| CN103302693A (en) * | 2013-06-24 | 2013-09-18 | 北京泰宁科创雨水利用技术股份有限公司 | Manual pipeline beveling machine and method for construction free from inward bulged welding joints with manual pipeline beveling machine |
| CN103862215A (en) * | 2014-03-26 | 2014-06-18 | 南京工程学院 | Assembly welding tool device and method commonly used for large curved surface end sockets of pressure containers |
| CN203918086U (en) * | 2014-05-13 | 2014-11-05 | 天津市金立钢管有限公司 | Pipe end groove processing gradient adjusting device |
| CN104723107A (en) * | 2015-03-10 | 2015-06-24 | 阜新华通管道有限公司 | Continuous pushing and cutting equipment for entire pipe of bend |
| CN205587982U (en) * | 2016-05-09 | 2016-09-21 | 上海振华重工(集团)股份有限公司 | Auxiliary fixtures device with adjustable steel bridge descending line tubular brace board processing preparation |
-
2017
- 2017-12-26 CN CN201711431243.0A patent/CN108247356B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3699828A (en) * | 1970-12-02 | 1972-10-24 | Victaulic Co Of America | Pipe groover |
| CN103302693A (en) * | 2013-06-24 | 2013-09-18 | 北京泰宁科创雨水利用技术股份有限公司 | Manual pipeline beveling machine and method for construction free from inward bulged welding joints with manual pipeline beveling machine |
| CN103862215A (en) * | 2014-03-26 | 2014-06-18 | 南京工程学院 | Assembly welding tool device and method commonly used for large curved surface end sockets of pressure containers |
| CN203918086U (en) * | 2014-05-13 | 2014-11-05 | 天津市金立钢管有限公司 | Pipe end groove processing gradient adjusting device |
| CN104723107A (en) * | 2015-03-10 | 2015-06-24 | 阜新华通管道有限公司 | Continuous pushing and cutting equipment for entire pipe of bend |
| CN205587982U (en) * | 2016-05-09 | 2016-09-21 | 上海振华重工(集团)股份有限公司 | Auxiliary fixtures device with adjustable steel bridge descending line tubular brace board processing preparation |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227715A (en) * | 2018-08-01 | 2019-01-18 | 安徽信息工程学院 | Angle of rotation regulating device |
| CN109227715B (en) * | 2018-08-01 | 2021-04-20 | 安徽信息工程学院 | Rotation angle adjusting device |
| CN109158920A (en) * | 2018-11-16 | 2019-01-08 | 芜湖新兴新材料产业园有限公司 | Flange bending drilling tool |
| CN109158920B (en) * | 2018-11-16 | 2024-03-08 | 芜湖新兴新材料产业园有限公司 | Flange elbow drilling tool |
| CN112091247A (en) * | 2020-09-11 | 2020-12-18 | 中国航发贵州黎阳航空动力有限公司 | Universal clamp for elbow turning |
| CN112091247B (en) * | 2020-09-11 | 2022-05-17 | 中国航发贵州黎阳航空动力有限公司 | Universal clamp for elbow turning |
| CN115055780A (en) * | 2022-06-06 | 2022-09-16 | 国家石油天然气管网集团有限公司 | Semi-automatic accurate cutting prefabricating device for pipeline elbow |
| CN115284071A (en) * | 2022-09-14 | 2022-11-04 | 上海外高桥造船有限公司 | Cutting device and operation equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108247356B (en) | 2020-06-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207655672U (en) | Elbow port rounding machine | |
| CN108247356A (en) | Elbow cuts off groove full circle all-in-one machine | |
| CN103978340B (en) | A kind of encircling welding equipment of aircraft pipe component and circular-seam welding method | |
| CN102765002A (en) | Automatic centering fixture for workpiece with revolution boss and/or hole | |
| EP1867415A2 (en) | Air-operated end prep machine | |
| CN103736796B (en) | A kind of swan neck system | |
| CN110125557B (en) | Automatic pipe centering, clamping and rotating device for laser cutting | |
| CN111409023B (en) | Three-laser displacement sensor clamp convenient for angle adjustment | |
| CN214444301U (en) | Pipe butt welding machine | |
| CN207655698U (en) | Full circle roller devices for elbow port rounding machine | |
| CN116697906A (en) | Comprehensive detection table for bending part of oil pipe | |
| CN107309825A (en) | A kind of reproduction machine chuck special | |
| CN114558945B (en) | Pipe orifice flaring and necking all-in-one machine | |
| CN213136429U (en) | Clamping device for repeatedly positioning cylindrical workpiece | |
| CN112247494A (en) | Plugging pipe clamp optimization method, manufacturing device and process | |
| CN103212989B (en) | Multifunctional tool for machining pipeline | |
| CN216524727U (en) | Test device for manufacturing tooth space coefficient | |
| CN214266566U (en) | One-step method heat preservation pipe working pipe clamping and centering device | |
| CN213671197U (en) | Steel pipe end rounding device | |
| CN208810875U (en) | A kind of major-diameter thick-wall aviation petroleum pipeline bend molding apparatus | |
| CN109459501B (en) | Ultrasonic nondestructive testing chain type scanning frame for large-caliber pipeline | |
| CN106271715A (en) | A kind of annular element stationary fixture | |
| CN221870914U (en) | Welding chuck for welding special equipment | |
| CN107186083B (en) | A kind of adjustable mould bases for the micro- radial thin-wall pipes bending mould of heat exchanger | |
| CN110000581A (en) | It is a kind of for processing the winding type clamping and processing method of orifice in thin-walled |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |