CN108247192A - A kind of Double-linkage clamps metal foil ultrasound firm joint device - Google Patents
A kind of Double-linkage clamps metal foil ultrasound firm joint device Download PDFInfo
- Publication number
- CN108247192A CN108247192A CN201810116849.3A CN201810116849A CN108247192A CN 108247192 A CN108247192 A CN 108247192A CN 201810116849 A CN201810116849 A CN 201810116849A CN 108247192 A CN108247192 A CN 108247192A
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- China
- Prior art keywords
- double
- ultrasound
- linkage
- metal foil
- joint device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses a kind of Double-linkages to clamp metal foil ultrasound firm joint device, including the tool stand component being set on the base and transducer assemblies；The tool stand component includes slot platform, workbench and Double-linkage clamping device composition；The transducer assemblies include tool heads, ultrasonic transformer and energy converter, ultrasonic transformer connecting tool head and energy converter, three is coaxially set, the shell of energy converter is equipped with the support sleeve of package ultrasonic transformer, tool heads are arranged on the top of tool stand component, transducer assemblies are driven by the cylinder to move in the vertical direction, using the mechanical oscillation of ultrasonic wave high frequency vibration friction is generated in the faying face of weldment, and then generate thermal energy, so as to which face of weld temperature be made to increase rapidly, the oxidation film and surface attachments of weld interface can be broken and disperse, and cause dislocation aggregation, a large amount of plastic deformations occur, so as to which the metallic atom for making weld interface is activated, realize the solid-state connection between metal weldment.
Description
Technical field
The present invention relates to industrial production technology field, more particularly to a kind of Double-linkage clamps the affixed dress of metal foil ultrasound
It puts.
Background technology
In recent years with the development of power ultrasonic transducer theory and the maturation of technology, ultrasonic vibration is applied to multiple necks
Domain, and successfully solve the insurmountable problems of many traditional technologies institute is particularly cleaned by ultrasonic, ultrasound detection and super
Sound cutting etc..Also there is the application in production in terms of ultrasonic welding.And the non-ferrous metals such as another aspect, magnalium copper titanium is pure
Metal or associated alloys thin pieces since the soft ductility of its matter is good, are usually used in some precision instruments, and composition form is mostly that thin-walled is small
Part is widely used in the industrial production, and such part, since fusing point is low, often generates burn in conventional hot melt welding procedure
Or the defects of can not welding, Double-linkage clamping metal foil ultrasound firm joint device of the present invention can well solve this and lack
It falls into.And ultrasonic welding process is greatly shortened compared to the common welding manner time, and the firmness of welding will be much higher than commonly
Welding.
Invention content
The technical problems to be solved by the invention are to provide a kind of Double-linkage and clamp metal foil ultrasound firm joint device, structure
Simple and flexible welds high efficiency high quality, to solve the above-mentioned multiple defects caused by the prior art.
To achieve the above object, the present invention provides following technical solution：A kind of Double-linkage clamps metal foil ultrasound and consolidates
Connection device, including the tool stand component being set on the base and transducer assemblies；The transducer assemblies include tool heads, ultrasonic transformer
And energy converter, ultrasonic transformer connecting tool head and energy converter, three are coaxially set, the shell of energy converter is equipped with package ultrasonic transformer
Support sleeve, tool heads are arranged on the top of tool stand component, are driven by the cylinder transducer assemblies and move in the vertical direction.
Preferably, tool heads are detachable structure, and the tool heads can be rotated into there are four the working face in direction
Row switching.
Preferably, the pedestal is equipped with protective cover, and the protective cover is formed by polylith panel splicing；The transducing
Device assembly is arranged on inside protective cover, and the direction of motion that protective cover corresponds to transducer assemblies is equipped with straight slot, transducer assemblies
Tool heads stretch out the outside that straight slot is located at protective cover, and the cylinder is arranged on the top of protective cover.
Preferably, the pedestal is set in the inside both sides of protective cover straight up there are two slide rail group, and there are two slide rail groups
Sliding rail forms；The shell of energy converter is equipped with rear bearing sheet, and front end panel, front end panel and rear branch are sliding combined on support sleeve
The outside of fagging is equipped with and the matched sliding block of sliding rail.
Preferably, the cover top portion of the energy converter is equipped with connecting plate, and connecting plate is equipped with positioning screw straight up, described
Cylinder is set straight down, and the piston rod end of cylinder is equipped with to be consolidated with the matched thread groove of positioning screw, cylinder by bolt
It is scheduled on cover top portion.
Preferably, the tool stand component includes slot platform, workbench and clamping device, and workbench is stuck in the notch of slot platform
Place, the side wall of slot platform are equipped with the nut of locking workbench.
Preferably, the clamping device is Double-linkage clamping device, and including two clamping devices, clamping device is by screw thread
Supporting rod, upper beam, Swing Arm and wiggling and pressing block composition, threaded support bar are set there are two setting straight up on the table, spiral shell
The bottom of line supporting rod lifting is realized, the both ends of upper beam are connected relative to threaded support bar, and Swing Arm is arranged on by nut
The bottom of beam, there are two wiggling and pressing block settings, is arranged on the both ends of Swing Arm；Swing Arm, wiggling and pressing block are cut with scissors all in the form of pin
It connects.
Preferably, at least one slot cushion plate is equipped between the slot platform and workbench.
Preferably, the side wall of the shell is equipped with observation panel.
Preferably, the side wall of the shell is equipped with radiating subassembly, and radiating subassembly includes fan set, fan motor and fan,
Fan is assemblied on the output shaft of fan motor, and fan is put on equipped with installing plate, and fan motor is set on a mounting board, fan set
It is bolted on the mounting hole of side wall of outer shell.
It is using the advantageous effect of above technical scheme：The Double-linkage of structure of the present invention clamps the affixed dress of metal foil ultrasound
It puts, it is simple in structure, it is easy to dismount.The simple metal of the non-ferrous metals such as magnalium copper titanium or associated alloys thin pieces, the soft ductility of matter is good,
It is usually used in some precision instruments, composition form is mostly thin-walled smallclothes, and such part is in conventional hot melt welding procedure, due to fusing point
Low, the defects of often generating burn or can not weld, Double-linkage of the present invention clamps metal foil ultrasound firm joint device can be fine
Ground solves this defect.And ultrasonic welding process is greatly shortened compared to the common welding manner time, and the firmness of welding will
It is much higher than common welding.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is the structure diagram inside protective cover of the present invention；
Fig. 3 is the structure diagram that transducer assemblies of the present invention slide up and down；
Fig. 4 is the structure diagram of inventive article platform component；
Fig. 5 is the structure diagram of Double-linkage clamping device of the present invention；
Fig. 6 is the structure diagram of radiating subassembly of the present invention.
Wherein, 1-- pedestals, 2-- tool stands component, 3-- transducer assemblies, 4-- protective covers, 5-- cylinders, 6-- straight slots,
7-- observation panels, 8-- radiating subassemblies, 9-- clamping devices；
21-- slots platform, 22-- workbench, 23-- clamping bolts, 24-- slot cushion plates；
31-- tool heads, 32-- ultrasonic transformers, 33-- energy converters, 34-- shells, 35-- support sleeves,
41-- slide rail groups, 42-- sliding blocks, 43-- rear bearing sheets, 44-- front end panels；
51-- connecting plates, 52-- positioning screws；
81-- fans set, 82-- fan motors, 83-- fans；
91-- threaded support bar 92-- upper beams, 93-- Swing Arms, 94-- wiggling and pressing blocks.
Specific embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
Fig. 1-Fig. 6 shows the specific embodiment of the present invention：A kind of Double-linkage clamps metal foil ultrasound firm joint device, packet
Include the tool stand component 2 being arranged on pedestal 1 and transducer assemblies 3；The transducer assemblies 3 include tool heads 31, ultrasonic transformer 32
With energy converter 33,32 connecting tool head 31 of ultrasonic transformer and energy converter 33, three is coaxially set, and is set on the shell 34 of energy converter 33
There is the support sleeve 35 of package ultrasonic transformer 32, tool heads 31 are arranged on the top of tool stand component 2, energy converter is driven by cylinder 5
33 components 3 move in the vertical direction.The tool heads 31 are dismountable workpiece, convenient for replacing at any time.Since device exists
Vibration is generated during work, tool heads can be damaged, so working face of the tool heads there are four direction,
It can ensure that plane is switched fast, improve device working efficiency.
Pedestal 1 is equipped with protective cover 4, and the protective cover 4 is spliced by polylith panel cover board, easy to disassemble and group
Dress.The transducer assemblies 3 are arranged on inside protective cover 4, and protective cover 4 corresponds to the direction of motion of transducer assemblies 3 equipped with logical
Slot 6, the tool heads 31 of transducer assemblies 3 stretch out the outside that straight slot 6 is located at protective cover 4, and the cylinder 5 is arranged on protective cover 4
Top.
Pedestal 1 is set in the inside both sides of protective cover 4 straight up there are two slide rail group 41, and there are two slide rail groups for slide rail group 41
Into；The shell 34 of energy converter 33 is equipped with rear bearing sheet 43, and front end panel 44, front end panel 44 are sliding combined on support sleeve 35
It is equipped with and 41 matched sliding block 42 of sliding rail with the outside of rear bearing sheet 43.
34 top of shell of energy converter 33 is equipped with connecting plate 51, and connecting plate 51 is equipped with positioning screw 52 straight up, described
Cylinder 5 is set straight down, and the piston rod end of cylinder 5 is equipped with passes through spiral shell with 52 matched thread groove of positioning screw, cylinder 5
Bolt is fixed on 34 top of shell.
Tool stand component 2 includes slot platform 21, workbench 22 and clamping device 9, and workbench 22 is stuck in the notch of slot platform 21
Place, the side wall of slot platform 21 are equipped with the nut of locking workbench 22；At least one slot cushion is equipped between slot platform 21 and workbench 22
Plate 24.
Clamping device is Double-linkage clamping device, mainly by two threaded support bars 91, a upper beam 92, a Swing Arm
93, two wiggling and pressing blocks 94 form, have on slot cushion plate 24 with 91 matched thread groove of threaded support bar, be subject to by nut
It is fixed.When workpiece to be put into, two nuts are unclamped, upper beam 92 is raised, places into workpiece to be processed and be located on workbench 22,
Nut is tightened again, and two swing cushion blocks 94 is enable to link well, while workpiece pressing, reach fixed effect；Swing Arm, swing
Briquetting is swung all in the form of pin, precisely due to can swing simultaneously, preferably can carry out floating compression to workpiece, is had preferable
Effect.
The side wall of shell 34 is equipped with observation panel 7；The rear wall of shell 34 is equipped with radiating subassembly 8, and radiating subassembly 8 includes fan
Set 81, fan motor 82 and fan 83, fan 83 are assemblied on the output shaft of fan motor 82, and fan set 81 is equipped with installation
Plate, fan motor 82 are set on a mounting board, and fan set 81 is bolted on the mounting hole of 34 rear wall of shell.
Impact is had due to being also easy to produce impact force during cylinder, between protective cover and cylinder, so in protective cover and gas
There is gasket between cylinder, to play cushioning effect.
Tool heads are fixed on by socket cap screw on ultrasonic transformer, and support sleeve one end socket cap passes through angle screw
Transducer enclosure is fixed on, the support sleeve other end is fixed on luffing bar node by determining screw.
It is to utilize the mechanical oscillation of ultrasonic wave in the knot of weldment that Double-linkage of the present invention, which clamps metal foil ultrasound firm joint device,
Conjunction face generates high frequency vibration friction, and then generates thermal energy, so as to make the fast raising of face of weld temperature, the oxidation film of weld interface and
Surface attachments can be broken and disperse, and cause dislocation aggregation, a large amount of plastic deformations occur, so as to make the metal of weld interface
Atom is activated.After ultrasonic activation effect stops, welding system continues to certain strength and the pressure of time, welding surface profit
Welding setting is connected up to atom key.Ultrasonic welding process is greatly shortened compared to the common welding manner time, the jail of welding
Gu degree will be much higher than common welding.
It the above is only the preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art,
Under the premise of not departing from the invention design, various modifications and improvements can be made, these belong to the protection of the present invention
Range.
Claims (10)
1. a kind of Double-linkage clamps metal foil ultrasound firm joint device, which is characterized in that including the tool stand being set on the base
Component and transducer assemblies；The transducer assemblies include tool heads, ultrasonic transformer and energy converter, ultrasonic transformer connecting tool head and transducing
Device, three are coaxially set, and the shell of energy converter is equipped with the support sleeve of package ultrasonic transformer, and tool heads are arranged on tool stand group
The top of part is driven by the cylinder transducer assemblies and moves in the vertical direction.
2. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the tool heads are can
Detaching structure, the tool heads can be rotated and be switched over there are four the working face in direction.
3. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the pedestal, which is equipped with, to be protected
Shield, protective cover are formed by polylith panel splicing；The transducer assemblies are arranged on inside protective cover, and protective cover corresponds to transducing
The direction of motion of device assembly is equipped with straight slot, and the tool heads of transducer assemblies stretch out the outside that straight slot is located at protective cover, the gas
Cylinder is arranged on the top of protective cover.
4. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the pedestal is in protective cover
Inside both sides set straight up there are two slide rail group, there are two sliding rails to form for slide rail group；The shell of energy converter is equipped with rear support
Plate, is sliding combined with front end panel on support sleeve, and the outside of front end panel and rear bearing sheet is equipped with and the matched cunning of sliding rail
Block.
5. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the shell of the energy converter
Top is equipped with connecting plate, and connecting plate is equipped with positioning screw straight up, and the cylinder is set straight down, the tailpiece of the piston rod of cylinder
Portion is equipped with is bolted on cover top portion with the matched thread groove of positioning screw, cylinder.
6. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the tool stand component packet
It includes slot platform, workbench and clamping device composition, workbench to be stuck at the notch of slot platform, the side wall of slot platform is equipped with locking workbench
Clamping bolt.
7. metal foil ultrasound firm joint device is clamped according to claim 6 Double-linkage, which is characterized in that the clamping device is
Double-linkage clamping device, including two clamping devices, clamping device is by threaded support bar, upper beam, Swing Arm and wiggling and pressing block group
Into threaded support bar is set there are two setting straight up on the table, and the bottom of threaded support bar is realized and risen by nut
Drop, the both ends of upper beam are connected relative to threaded support bar, and Swing Arm is arranged on the bottom of upper beam, and there are two wiggling and pressing block settings,
It is arranged on the both ends of Swing Arm；Swing Arm, wiggling and pressing block are all hinged in the form of pin.
8. metal foil ultrasound firm joint device is clamped according to claim 6 Double-linkage, which is characterized in that the slot platform and workbench
Between be equipped at least one slot cushion plate.
9. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that on the side wall of the shell
Equipped with observation panel.
10. metal foil ultrasound firm joint device is clamped according to claim 1 Double-linkage, which is characterized in that the side wall of the shell
Equipped with radiating subassembly, radiating subassembly includes fan set, fan motor and fan, and fan is assemblied on the output shaft of fan motor,
Fan is put on equipped with installing plate, and fan motor is set on a mounting board, and fan set is bolted on the installation of side wall of outer shell
Kong Shang.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810116849.3A CN108247192A (en) | 2018-02-06 | 2018-02-06 | A kind of Double-linkage clamps metal foil ultrasound firm joint device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810116849.3A CN108247192A (en) | 2018-02-06 | 2018-02-06 | A kind of Double-linkage clamps metal foil ultrasound firm joint device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108247192A true CN108247192A (en) | 2018-07-06 |
Family
ID=62744716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810116849.3A Pending CN108247192A (en) | 2018-02-06 | 2018-02-06 | A kind of Double-linkage clamps metal foil ultrasound firm joint device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108247192A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110455173A (en) * | 2019-09-11 | 2019-11-15 | 福建京科科技有限公司 | Miniature throttle position sensor and installation method |
| CN110530427A (en) * | 2019-09-11 | 2019-12-03 | 福建京科科技有限公司 | Motorcycle three-in-one sensor and its assembly method |
| CN110672133A (en) * | 2019-10-09 | 2020-01-10 | 福建京科科技有限公司 | Three-in-one sensor for motorcycle |
| US20220023967A1 (en) * | 2019-04-09 | 2022-01-27 | Lisa Draexlmaier Gmbh | Device for determining a status of an ultrasonic welding process |
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| CN110672133A (en) * | 2019-10-09 | 2020-01-10 | 福建京科科技有限公司 | Three-in-one sensor for motorcycle |
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