CN108247015A - A kind of improved low-pressure casting die of aluminum vehicle wheel - Google Patents
A kind of improved low-pressure casting die of aluminum vehicle wheel Download PDFInfo
- Publication number
- CN108247015A CN108247015A CN201810156690.8A CN201810156690A CN108247015A CN 108247015 A CN108247015 A CN 108247015A CN 201810156690 A CN201810156690 A CN 201810156690A CN 108247015 A CN108247015 A CN 108247015A
- Authority
- CN
- China
- Prior art keywords
- cavity
- hump
- annular branch
- side mould
- aperture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/28—Moulds for peculiarly-shaped castings for wheels, rolls, or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
- B22C9/065—Cooling or heating equipment for moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
- B22D15/005—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of rolls, wheels or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a kind of improved low-pressure casting die of aluminum vehicle wheel, in side mould（7）Cavity surface, corresponding hump position setting V-groove（72）, in side mould（7）Back of the body intracavitary, corresponding hump position setting cavity（71）, the cavity of side mould（71）Interior setting cooling pipe（8）, main air hose（81）Perpendicular to annular branch（82）, for single air inlet form；Annular branch（82）Concentric with wheel casting, air hose is 5 10mm apart from cavity bottom surface；Annular branch（82）Both ends welding blocks（84）, to form the pipeline of closing；In annular branch（81）Upper setting outlet air aperture（83）, aperture is axially perpendicular to cavity bottom surface；Outlet air aperture（83）A diameter of 3mm, 10 15mm of spacing is evenly distributed on circumferencial direction；The present invention increases the heat dissipation area of mold for hump position, improves the natural cooling ability of mold.
Description
Technical field
The present invention relates to casting fields, are intended to eliminate the low of aluminum vehicle wheel hump spot shrinkage defect more particularly to a kind of
Press casting mould.
Background technology
In the production of aluminum vehicle wheel low pressure casting, the hump of inner rim position（A-quadrant in Fig. 1）Structure is thick big, forms
Apparent thermal center is the relatively conventional position of casting flaw.Hump is in the distal end for filling type, and so far temperature has dropped for molten aluminum flowing
It is much lower, shrinkage defect can occur due to front end feeding capacity deficiency；The position casting structure is more thick big, and positioned at inner rim
Among wheel rim, effective cooling often can not be directly arranged on mold, causes the aggregation of heat, molten aluminum setting rate is slow,
Cast-internal coarse grains, mechanical property are low.In actual production, because hump position casting it is unqualified caused by waste product account for compared with
Big ratio, all serious forming quality for affecting wheel, reduces to the success rate of client's sample presentation.
Invention content
Present invention aims to solve the deficiencies of the prior art, and provides a kind of a kind of low pressure cast aluminum wheel die improved,
The structure has effectively eliminated hump thermal center, the shrinkage defect for solving cast-internal by strengthening Local cooling；Crystalline substance is refined
Grain tissue improves the mechanical property of wheel, meets the quality requirement of client.
A kind of improved low-pressure casting die of aluminum vehicle wheel, including bed die, sprue cup, sprue bush, filter screen, spreader, side
Mould, backform, cooling pipe；Wherein backform, bed die, side mould together constitute the cavity of mold, ensure that the smooth of wheel casting
Forming.
For hump position, V-groove is set in the model Cavity surface of side, is designed with the shape with hump profile, on length direction
Including entire thermal center region；Ditch groove depth 1-1.5mm, 60-120 ° of angle, on side, the circumferentially spaced about 10mm of mould is evenly distributed with.
The back of the body intracavitary of mould on side, the position setting cavity of corresponding hump, with wheel casting concentric design, structure annular in shape；
The bottom surface of cavity is designed with the shape with hump profile, is 8-12mm away from cavity surface wall thickness value；The height dimension of cavity and hump thermal center
Range is suitable；The two sides of cavity are left to the safe wall thickness of few 10mm far from side mould mating surface, to ensure the use intensity of mold.
Stainless steel tube is selected to make cooling pipe, including main air hose and annular branch two large divisions；Main air hose perpendicular to
Annular branch, and it is designed as single air inlet form；Annular branch and wheel casting concentric design, air hose are 5- apart from cavity bottom surface
10mm；Annular branch both ends need to carry out welding closure, to form the pipeline of closing；Wind aperture is processed on annular branch road, it is small
Hole is axially perpendicular to cavity bottom surface；Outlet air hole diameter is designed as 3mm, and spacing 10-15mm is evenly distributed on circumferencial direction；Cooling is opened
When, compressed air acts on die surface by outlet air aperture, and quickly takes away the heat of aggregation, so as to fulfill the cooling of casting
Solidification.
The cooling pipe made is installed in the cavity of side mould, is fixed with welding or bolted mode,
To ensure work well.When filling type and starting 20-30s, the cooling of hump position is opened, closes, flows after inner rim completely solidification
General control is measured in 40-80m3/ h moves in circles by this technological parameter, you can realizes that hump thermal center position is flawless continuous steady
Fixed production.
The configuration of the present invention is simple, it is easy to accomplish：For hump position, groove is designed in the model Cavity surface of side, increases mould
The heat dissipation area of tool improves the natural cooling ability of mold；On side, mould back of the body chamber processes cooling cavities and is mounted with cooling tube
Road has carried out thermal center to concentrate cooling, has realized the quick export of heat, improve the setting rate of molten aluminum, ensure that effectively
Feeding, the defects of preferably resolving shrinkage porosite, the coarse grains that casting easily occurs；The synthesis mechanical property of product is improved simultaneously
Can, there has also been significantly improve for the safety index of wheel.
Description of the drawings
Fig. 1 is improved low pressure casting wheel mold assembling schematic diagram in the present invention.
Fig. 2 is that side mould cools down channel layout schematic diagram in the present invention.
Fig. 3 is mould cooling pipe structure diagram in side in the present invention.
In figure：A- hump thermal centers, 1- bed dies, 2- sprue cups, 3- sprue bush, 4- filter screens, 5- spreaders, 6-
Backform, 7- sides mould, 71- cavitys, 72- grooves, 8- cooling pipes, the main air hoses of 81-, 82- annular branches, 83- outlet air are small
Hole, 84- welderings are stifled.
Specific embodiment
A kind of improved low-pressure casting die of aluminum vehicle wheel, including bed die 1, sprue cup 2, sprue bush 3, filter screen 4, spreader
5th, backform 6, side mould 7, cooling pipe 8；Wherein, bed die 1, backform 6, side mould 7 together constitute the cavity of mold, ensure that wheel
The smooth forming of casting.
Aluminum vehicle wheel low pressure casting belongs to bottom centre's cast, and sprue cup 2, sprue bush 3 and filter screen 4 constitute main pour
Injection system, and in the centre bore of bed die 1, when high temperature molten aluminum enters cavity, put down under the shunting guiding role of spreader 5
Surely, uniformly, smoothly fill type, to ensure the subsequently good solidification and crystallization process of casting.
For hump A positions, V-groove 72 is processed in the cavity surface of side mould 7, is designed with the shape with hump profile, it is long
It spends and includes entire thermal center region on direction；72 depth 1-1.5mm of groove, 60-120 ° of angle, on side, the circumferentially spaced about 10mm of mould is equal
Cloth；To ensure to make precision, avoid the occurrence of viscous aluminium problem, groove needs to select lathe number Milling Machining.
The back of the body intracavitary of mould 7 on side, the position of corresponding hump process cavity 71, and wheel casting concentric design, annularly
Structure；The bottom surface of cavity 71 is designed with the shape with hump profile, is 8-12mm away from cavity surface wall thickness value；The height dimension of cavity 71 with
Hump thermal center range is suitable；The two sides of cavity 71 are left to the safe wall thickness of few 10mm far from side mould mating surface, to ensure mold
Use intensity.
Stainless steel tube is selected to make cooling pipe 8, including 82 two large divisions of main air hose 81 and annular branch；Main air hose 81
Perpendicular to annular branch 82, and it is designed as single air inlet form；Annular branch 82 and wheel casting concentric design, air hose is apart from cavity
Bottom surface is 5-10mm；Annular 82 both ends of branch need to carry out welding and block 84, to form the pipeline of closing；Add on annular branch 81
Work outlet air aperture 83, aperture is axially perpendicular to cavity bottom surface；83 diameter design of outlet air aperture is 3mm, spacing 10- on circumferencial direction
15mm is evenly distributed with；When cooling is opened, compressed air acts on die surface by outlet air aperture, and quickly takes away the heat of aggregation,
So as to fulfill the cooling solidification of casting.
The cooling pipe 8 made is installed in the cavity 71 of side mould, is fixed with welding or bolted mode
It is good, to ensure work well.When filling type and starting 20-30s, the cooling of hump position is opened, is closed after inner rim completely solidification,
Flow general control is in 40-80m3/ h moves in circles by this technological parameter, you can realizes that hump thermal center position is flawless continuous
Steady production.
The configuration of the present invention is simple, it is easy to accomplish：For hump position, groove is designed in the model Cavity surface of side, increases mould
The heat dissipation area of tool improves the natural cooling ability of mold；On side, mould back of the body chamber processes cooling cavities and is mounted with cooling tube
Road has carried out thermal center to concentrate cooling, has realized the quick export of heat, improve the setting rate of molten aluminum, ensure that effectively
Feeding, the defects of preferably resolving shrinkage porosite, the coarse grains that casting easily occurs；The synthesis mechanical property of product is improved simultaneously
Can, there has also been significantly improve for the safety index of wheel.
Claims (1)
1. a kind of improved low-pressure casting die of aluminum vehicle wheel, including bed die（1）, sprue cup（2）, sprue bush（3）, filter screen（4）、
Spreader（5）, backform（6）, Bian Mo（7）, cooling pipe（8）；It is characterized in that：
In side mould（7）Cavity surface, corresponding hump position setting V-groove（72）, it is profile-followed with hump profile, include on length direction
Entire thermal center region；Groove（72）Depth 1-1.5mm, 60-120 ° of angle, on side, the circumferentially spaced about 10mm of mould is evenly distributed with；
In side mould（7）Back of the body intracavitary, corresponding hump position setting cavity（71）, with wheel casting concentric design, structure annular in shape；
Cavity（71）Bottom surface and hump profile it is profile-followed, away from cavity surface wall thickness value be 8-12mm；Cavity（71）Height dimension and hump
Thermal center range is suitable；Cavity（71）Two sides far from side mould mating surface distance be at least 10mm；
The cavity of side mould（71）Interior setting cooling pipe（8）, cooling pipe（8）Including main air hose（81）With annular branch（82）；
Main air hose（81）Perpendicular to annular branch（82）, for single air inlet form；Annular branch（82）It is concentric with wheel casting, air hose distance
Cavity bottom surface is 5-10mm；Annular branch（82）Both ends welding blocks（84）, to form the pipeline of closing；In annular branch（81）
Upper setting outlet air aperture（83）, aperture is axially perpendicular to cavity bottom surface；Outlet air aperture（83）A diameter of 3mm, on circumferencial direction between
It is evenly distributed with away from 10-15mm.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810156690.8A CN108247015B (en) | 2018-03-30 | 2018-03-30 | Modified aluminium wheel low pressure casting mould |
| US16/050,097 US10549339B2 (en) | 2018-03-30 | 2018-07-31 | Low-pressure casting mold for aluminum wheel |
| MA45316A MA45316B1 (en) | 2018-03-30 | 2019-02-22 | Low pressure casting mold for aluminum wheel |
| EP19158920.9A EP3546085B1 (en) | 2018-03-30 | 2019-02-22 | Low-pressure casting mold for aluminum wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810156690.8A CN108247015B (en) | 2018-03-30 | 2018-03-30 | Modified aluminium wheel low pressure casting mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108247015A true CN108247015A (en) | 2018-07-06 |
| CN108247015B CN108247015B (en) | 2023-01-24 |
Family
ID=62745258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810156690.8A Active CN108247015B (en) | 2018-03-30 | 2018-03-30 | Modified aluminium wheel low pressure casting mould |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10549339B2 (en) |
| EP (1) | EP3546085B1 (en) |
| CN (1) | CN108247015B (en) |
| MA (1) | MA45316B1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101699242B1 (en) * | 2015-08-10 | 2017-01-24 | 핸즈코퍼레이션주식회사 | One-piece wheel manufacturing method without a hub |
| CN110722131B (en) * | 2019-11-01 | 2021-04-16 | 台山市长富铝业有限公司 | Low-pressure casting die of split type aluminum alloy spoke |
Citations (14)
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|---|---|---|---|---|
| JP2000237862A (en) * | 1999-02-17 | 2000-09-05 | Hitachi Metals Ltd | Low pressure casting method of wheel for vehicle and metallic mold therefor |
| JP2001071115A (en) * | 1999-08-31 | 2001-03-21 | Asahi Tec Corp | Mold device of wheel for vehicle |
| CN203281820U (en) * | 2013-05-28 | 2013-11-13 | 江苏东方龙机车集团有限公司 | Hub casting mold able to optimize cooling effect |
| CN203459663U (en) * | 2013-09-22 | 2014-03-05 | 燕山大学 | Improved wheel die |
| CN204396836U (en) * | 2015-01-23 | 2015-06-17 | 保定市立中车轮制造有限公司 | A kind of wheel die of raising aluminum-alloy wheel inner rim performance of improvement |
| CN205110752U (en) * | 2015-11-26 | 2016-03-30 | 中信戴卡股份有限公司 | Aluminium wheel mould is soon cast to modified |
| CN205629333U (en) * | 2016-05-28 | 2016-10-12 | 中信戴卡股份有限公司 | Modified low pressure casting mould |
| CN205702392U (en) * | 2016-07-03 | 2016-11-23 | 中信戴卡股份有限公司 | A kind of low pressure casting chiller of improvement |
| CN205702394U (en) * | 2016-07-03 | 2016-11-23 | 中信戴卡股份有限公司 | A kind of low pressure casting die reducing aluminum vehicle wheel wheel rim casting shrink defects |
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| CN103586438A (en) | 2012-08-13 | 2014-02-19 | 秦皇岛兴龙轮毂有限公司 | Small-size aluminum alloy wheel low-pressure casting top die |
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-
2018
- 2018-03-30 CN CN201810156690.8A patent/CN108247015B/en active Active
- 2018-07-31 US US16/050,097 patent/US10549339B2/en active Active
-
2019
- 2019-02-22 MA MA45316A patent/MA45316B1/en unknown
- 2019-02-22 EP EP19158920.9A patent/EP3546085B1/en active Active
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| JP2000237862A (en) * | 1999-02-17 | 2000-09-05 | Hitachi Metals Ltd | Low pressure casting method of wheel for vehicle and metallic mold therefor |
| JP2001071115A (en) * | 1999-08-31 | 2001-03-21 | Asahi Tec Corp | Mold device of wheel for vehicle |
| CN203281820U (en) * | 2013-05-28 | 2013-11-13 | 江苏东方龙机车集团有限公司 | Hub casting mold able to optimize cooling effect |
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| CN205110752U (en) * | 2015-11-26 | 2016-03-30 | 中信戴卡股份有限公司 | Aluminium wheel mould is soon cast to modified |
| CN205629333U (en) * | 2016-05-28 | 2016-10-12 | 中信戴卡股份有限公司 | Modified low pressure casting mould |
| CN205702394U (en) * | 2016-07-03 | 2016-11-23 | 中信戴卡股份有限公司 | A kind of low pressure casting die reducing aluminum vehicle wheel wheel rim casting shrink defects |
| CN205702392U (en) * | 2016-07-03 | 2016-11-23 | 中信戴卡股份有限公司 | A kind of low pressure casting chiller of improvement |
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| CN205949831U (en) * | 2016-08-26 | 2017-02-15 | 无锡戴卡轮毂制造有限公司 | It produces device of property ability to improve wheel hub |
| CN206169258U (en) * | 2016-11-01 | 2017-05-17 | 佛山市南海奔达模具有限公司 | Mold cooling structure to thick rim type wheel hub |
| CN107335792A (en) * | 2017-08-28 | 2017-11-10 | 中信戴卡股份有限公司 | A kind of low-pressure casting die of aluminium alloy wheel |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP3546085B1 (en) | 2020-11-11 |
| US10549339B2 (en) | 2020-02-04 |
| MA45316B1 (en) | 2021-02-26 |
| US20190299276A1 (en) | 2019-10-03 |
| EP3546085A1 (en) | 2019-10-02 |
| CN108247015B (en) | 2023-01-24 |
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