CN108239814A - Denim fabric green production process - Google Patents
Denim fabric green production process Download PDFInfo
- Publication number
- CN108239814A CN108239814A CN201810161320.3A CN201810161320A CN108239814A CN 108239814 A CN108239814 A CN 108239814A CN 201810161320 A CN201810161320 A CN 201810161320A CN 108239814 A CN108239814 A CN 108239814A
- Authority
- CN
- China
- Prior art keywords
- slurry
- denim fabric
- production process
- green production
- arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000002002 slurry Substances 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000009955 starching Methods 0.000 claims abstract description 15
- 238000004043 dyeing Methods 0.000 claims abstract description 13
- 229920002401 polyacrylamide Polymers 0.000 claims abstract description 12
- 125000002091 cationic group Chemical group 0.000 claims abstract description 11
- 238000004513 sizing Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000009941 weaving Methods 0.000 claims abstract description 7
- 238000009990 desizing Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 8
- 229920002472 Starch Polymers 0.000 claims description 6
- 235000019698 starch Nutrition 0.000 claims description 6
- 239000008107 starch Substances 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims description 3
- 229940097275 indigo Drugs 0.000 claims description 3
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000009999 singeing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 150000001768 cations Chemical group 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 206010020112 Hirsutism Diseases 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010420 art technique Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 241001282153 Scopelogadus mizolepis Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/285—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
- D06P1/228—Indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/6025—Natural or regenerated cellulose using vat or sulfur dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coloring (AREA)
Abstract
The invention discloses a kind of denim fabric green production processes, and including warping, dyeing, starching, weaving and arrangement, for the slurry that the starching uses for single cationic polyacrylamide class slurry, slurry groove temperature is room temperature.The sizing technique of the present invention can reduce the end breakage rate 5%~10% of yarn, and for top-quality product rate up to 99%, other such as stop frequencies, hairiness index, elongation at break, woven efficiency and the prior art are substantially suitable.The sizing technique of the present invention can reduce water consumption 40% or so, reduce steam consumption 30% or so, reduce COD discharge capacitys 40% or so, significantly mitigate denim fabric processing seriously to pollute caused by environment, with the outstanding advantage in terms of water-saving, energy saving, emission reduction, synergy, it can accelerate to promote starching clean manufacturing paces, promote industry value chain.
Description
Technical field
The invention belongs to technical field of textile printing, and in particular to a kind of denim fabric green production process.
Background technology
Denim fabric has had the history of more than 100 years from invention beginning till now, develops by single breed structure
Superior, functionalization till now, diversification, have there is very big scale.As the improvement of people's living standards, to life
The requirement of quality is also higher and higher, especially in itself dress, living environment etc..In addition, as people's energy conservation and environmental protection is anticipated
The continuous reinforcement known, Green Textiles are corresponding to ecological spinning to be suggested, and this requires the links of textile industry will have
There is environment friendly.
Denim fabric production technology mainly includes warping, dyeing, starching(Also referred to as sizing), weaving and final finishing.
Wherein, starching is that one kind prevents or reduce yarn generation broken end in weaving, improves the production link of working efficiency.
The main purpose of traditional starching is to increase yarn strength.However denim yarn is mostly thick Zhi Gaomi yarns, ultimate strength itself
Very high, the effect of starching is different from traditional sense, primarily to the wear-resisting property and submissive filoplume of increase yarn, are allowed to more preferable
Ground adapts to the abrasion to yarn in shuttleless loom high speed weaving process.
Therefore, the starching of denim yarn at present is substantially using composite mortar namely using Starch Size, polyethylene
Two kinds in alcohols slurry and acrylic size or three kinds, and slurry groove temperature is substantially all at 90 DEG C or more(In
State patent document CN103966849A, CN105908504A, CN106758317A).
The shortcomings that this tradition denim yarn sizing technique, is:(1)The preparation of slurry and drying course are required to consume
A large amount of steam, steam consumption are larger;(2)Subsequent desizing arranging process needs the auxiliary agents such as a large amount of desizing enzymes, big so as to generate
The slurries waste water of amount, COD discharge capacitys are larger.This theme obviously with current textile industry energy-saving and emission-reduction is disagreed.
Invention content
It is an object of the invention to solve the above problems, one kind more supernumerary segment while with preferable starch finishing effect is provided
The denim fabric green production process of energy environmental protection.
Realizing the technical solution of the object of the invention is:A kind of denim fabric green production process, including warping, dyeing, on
Slurry, weaving and arrangement, it is characterised in that:For the slurry that the starching uses for single slurry, slurry groove temperature is room temperature(5~30
DEG C, similarly hereinafter).
The single slurry is cationic polyacrylamide class slurry.
The cationic polyacrylamide class slurry is that cationic polyacrylamide is added to the water, heating stirring dissolving
It obtains.
The performance indicator of the cationic polyacrylamide is as follows:
Appearance:White particle;
Molecular weight:800~12,000,000;
Dissolution time:≤30min.
The warping is using pure cotton as raw material, with cotton spun yarn warping.
The dyeing is that the yarn after warping is dyed on ball warp dyeing machine using bipseudoindoxyl dye;Concrete technology is such as
Under:Wetting kiering together → washing two → eight indigo dyeings, eight ventilative oxidation → cold water wash together → warm water wash together →
Cold water washes the drying of two → cylinder.
The loom used of weaving is Toyota's air-jet loom or gamma loom.
The arrangement concrete technology is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing and arranges
→ shrunk finish → test package.
The desizing is arranged is washed using common warm water, without auxiliary agent.
The good effect that the present invention has:
(1)The present invention have been surprisingly found that can be at normal temperatures to jean yarn using single cationic polyacrylamide class slurry
Line carries out starching, and with preferable starch finishing effect.
(2)In terms of starch finishing effect, sizing technique of the invention can reduce the end breakage rate 5%~10% of yarn, Grade A
For rate up to 99%, other such as stop frequencies, hairiness index, elongation at break, woven efficiency and the prior art are substantially suitable.
(3)The present invention at normal temperatures carries out denim yarn starching and can be reduced needed for mashing off to avoid high temperature steam environments
Steam, the energy is not only greatly saved, but also the aging of sizing roller, squeezing roller can be reduced, improves its service life;It can also
Enough operative employee is avoided to scald, improve production security.Especially in subsequent desizing arrangement, helped without desizing enzyme etc.
Agent greatly reduces the pollution of slurries waste water.
(4)In terms of energy conservation and environmental protection, sizing technique of the invention can reduce water consumption 40% or so, reduce steam consumption 30%
Left and right, reduces COD discharge capacitys 40% or so, significantly mitigates denim fabric processing and is seriously polluted caused by environment, have it is water-saving,
Outstanding advantage in terms of energy saving, emission reduction, synergy can be accelerated to promote starching clean manufacturing paces, promote industry value chain.
Specific embodiment
(Embodiment 1)
The denim fabric green production process of the present embodiment has steps of:
1. using pure cotton as raw material, with sending dye slurry process after cotton spun yarn warping.
2. the yarn after warping is dyed on ball warp dyeing machine using bipseudoindoxyl dye.
Concrete technology is as follows:Wetting kiering one → washing, two → eight indigo dyeings, eight ventilative oxidation → cold water is washed
Together → warm water washes together → cold water and washes the drying of two → cylinder.
3. the sliver after dyeing is subjected to lease making and axis starching.
Concrete technology is as follows:
The cationic polyacrylamide of 75kg is added in the water that 1000L temperature is 50 DEG C, stirring and dissolving postcooling to room temperature
Obtain cationic polyacrylamide class slurry.
Above-mentioned cationic polyacrylamide class slurry is added in stock tank, denim yarn is carried out under room temperature
Slurry.4. it is weaved on gamma loom using conventionally known in the art technique into fabric.
5. woven fabric is arranged.
Concrete technology is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing arrangement → preshrunk is whole
Reason → test package.
Wherein, desizing is arranged is washed using common warm water, without auxiliary agent.
Other arrangements use conventionally known in the art technique.
(Test case)
The starch finishing effect of testing example 1, and be compared with the prior art(It can refer to Chinese patent literature
CN103966849A), the results are shown in Table 1.
Table 1
Embodiment 1 | The prior art | |
Top-quality product rate | 99% | 96%~98% |
Elongation at break | 5.46% | 4.05%~5.01% |
Woven efficiency | 95.5% | 89.5%~92.6% |
100000 latitude stop overs | It is 5.55 secondary | 5.23 times~5.78 times |
100000 latitude latitudes stop | It is 2.82 secondary | 2.73 times~2.91 times |
Hairiness index | 4.5 | 4.2~5.7 |
Claims (6)
1. a kind of denim fabric green production process, including warping, dyeing, starching, weaving and arrangement, it is characterised in that:Institute
Slurry that starching uses is stated as single slurry, slurry groove temperature is room temperature.
2. denim fabric green production process according to claim 1, it is characterised in that:The single slurry is cation
Polyacrylamide slurry.
3. denim fabric green production process according to claim 2, it is characterised in that:The cationic polyacrylamide
Class slurry is that cationic polyacrylamide is added to the water, and heating stirring dissolves to obtain.
4. the denim fabric green production process according to one of claims 1 to 3, it is characterised in that:The dyeing is to adopt
The yarn after warping is dyed on ball warp dyeing machine with bipseudoindoxyl dye;Concrete technology is as follows:Soak one → water of kiering
Wash two → eight indigo dyeings, eight ventilative oxidation → cold water wash together → warm water wash together → cold water wash two → cylinder baking
It is dry.
5. the denim fabric green production process according to one of claims 1 to 3, it is characterised in that:It is described to arrange specifically
Technique is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing arrangement → shrunk finish → inspection packet
Dress.
6. denim fabric green production process according to claim 5, it is characterised in that:The desizing arrangement, which is not added, moves back
Starch enzyme auxiliary agent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810161320.3A CN108239814A (en) | 2018-02-27 | 2018-02-27 | Denim fabric green production process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810161320.3A CN108239814A (en) | 2018-02-27 | 2018-02-27 | Denim fabric green production process |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108239814A true CN108239814A (en) | 2018-07-03 |
Family
ID=62699884
Family Applications (1)
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CN201810161320.3A Pending CN108239814A (en) | 2018-02-27 | 2018-02-27 | Denim fabric green production process |
Country Status (1)
Country | Link |
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CN (1) | CN108239814A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109881501A (en) * | 2019-03-05 | 2019-06-14 | 张海峰 | A kind of cowboy's warp dyeing production technology |
CN114657785A (en) * | 2022-03-11 | 2022-06-24 | 东华大学 | Sizing treatment process for denim warp |
CN115478375A (en) * | 2022-07-20 | 2022-12-16 | 广州市华慧智造科技有限公司 | Manufacturing process of yoga jean fabric |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04222245A (en) * | 1990-12-21 | 1992-08-12 | Kawamoto Seiki Kk | Sizing method for warp of spun yarn for fabric with dyed pattern and slasher therefor |
CN101215745A (en) * | 2008-01-04 | 2008-07-09 | 临邑澳泰纺织有限公司 | Method for processing wool jean plus material |
CN102532399A (en) * | 2011-12-10 | 2012-07-04 | 江阴市尼美达助剂有限公司 | Acrylic acid textile size and preparation method thereof |
CN105064083A (en) * | 2015-07-21 | 2015-11-18 | 广州市唯佳安达新材料科技有限公司 | Dye sizing process with partial desizing for cowboy blending warp yarn |
CN105401307A (en) * | 2015-12-28 | 2016-03-16 | 福建七匹狼实业股份有限公司 | High-elastic denim fabric and production process thereof |
-
2018
- 2018-02-27 CN CN201810161320.3A patent/CN108239814A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04222245A (en) * | 1990-12-21 | 1992-08-12 | Kawamoto Seiki Kk | Sizing method for warp of spun yarn for fabric with dyed pattern and slasher therefor |
CN101215745A (en) * | 2008-01-04 | 2008-07-09 | 临邑澳泰纺织有限公司 | Method for processing wool jean plus material |
CN102532399A (en) * | 2011-12-10 | 2012-07-04 | 江阴市尼美达助剂有限公司 | Acrylic acid textile size and preparation method thereof |
CN105064083A (en) * | 2015-07-21 | 2015-11-18 | 广州市唯佳安达新材料科技有限公司 | Dye sizing process with partial desizing for cowboy blending warp yarn |
CN105401307A (en) * | 2015-12-28 | 2016-03-16 | 福建七匹狼实业股份有限公司 | High-elastic denim fabric and production process thereof |
Non-Patent Citations (3)
Title |
---|
李竹君等主编: "《牛仔布生产技术》", 31 January 2016 * |
祝志峰主编: "《纺织工程化学》", 30 June 2010, 祝志峰主编 * |
荆妙蕾: "牛仔布生产工艺中的主要问题分析", 《上海纺织科技》 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109881501A (en) * | 2019-03-05 | 2019-06-14 | 张海峰 | A kind of cowboy's warp dyeing production technology |
CN114657785A (en) * | 2022-03-11 | 2022-06-24 | 东华大学 | Sizing treatment process for denim warp |
CN114657785B (en) * | 2022-03-11 | 2024-02-20 | 东华大学 | Sizing treatment process for jean warp yarns |
CN115478375A (en) * | 2022-07-20 | 2022-12-16 | 广州市华慧智造科技有限公司 | Manufacturing process of yoga jean fabric |
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Application publication date: 20180703 |