CN108239771A - A kind of spraying process of the metal protection coating of impeller and sealing ring - Google Patents

A kind of spraying process of the metal protection coating of impeller and sealing ring Download PDF

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Publication number
CN108239771A
CN108239771A CN201711487725.8A CN201711487725A CN108239771A CN 108239771 A CN108239771 A CN 108239771A CN 201711487725 A CN201711487725 A CN 201711487725A CN 108239771 A CN108239771 A CN 108239771A
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CN
China
Prior art keywords
workpiece
impeller
sealing ring
coating
alloy powders
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711487725.8A
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Chinese (zh)
Other versions
CN108239771B (en
Inventor
李开兵
崇超
杭正飞
王中国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanlian Pump Industry Co Ltd
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Sanlian Pump Industry Co Ltd
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Publication date
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Priority to CN201711487725.8A priority Critical patent/CN108239771B/en
Publication of CN108239771A publication Critical patent/CN108239771A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/026Selection of particular materials especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/08Sealings
    • F04D29/086Sealings especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/2261Rotors specially for centrifugal pumps with special measures
    • F04D29/2294Rotors specially for centrifugal pumps with special measures for protection, e.g. against abrasion

Abstract

The present invention provides a kind of spraying process of the metal protection coating of impeller and sealing ring, is related to coating spraying field, includes the following steps:Surface treatment:Inner wall surface cleaning is carried out to cleaning agent processing workpiece;Workpiece preheats:Workpiece loading heat-treatment furnace is preheated so that solidifying priming paint and workpiece preheating;It dusts in advance:Autolyzed metal alloy powders are sprayed to impeller port ring outer surface and casing ring inner surface;Heating:It is heated up using oxy-acetylene flame or electric heating sheets mode of heating to workpiece;Spray fusing:1000~1300 DEG C are again heated to autolyzed metal alloy powders coating;Cooling:Workpiece is cooled down, it is ensured that cooling velocity is less than 100 DEG C/h;The present invention is for the protection of impeller and sealing ring, it selects outside the material of anti scuffing, impeller blade entrance while, outlet while, impeller port ring outer surface and casing ring inner surface surfacing metal alloy powders (Ni60), flow passage part local case hardness easy to wear is further improved, is prolonged the service life.

Description

A kind of spraying process of the metal protection coating of impeller and sealing ring
Technical field
The present invention relates to coating spraying fields, and in particular to a kind of spraying work of the metal protection coating of impeller and sealing ring Skill.
Background technology
A kind of important form of the double entry pump as centrifugal pump, because it has the characteristics that lift is high, flow is big, in engineering To extensive use.The impeller of this pump-type actually includes components, pump case and the impellers such as pump case and impeller usually because required work( Can difference and spray different protective coatings, since impeller and sealing ring are often contacted with various liquid substances, particularly exist The basin of Huanghe water is conveyed, for the bigger occasion of silt content, the wear rate of impeller and sealing ring is very high, therefore, impeller And the anti scuffing of sealing ring is improved.
Invention content
In view of the deficiencies of the prior art, the present invention provides the spraying works of a kind of impeller and the metal protection coating of sealing ring Skill so that anti scuffing gets a promotion.
In order to achieve the above object, the present invention is achieved by the following technical programs:A kind of metal of impeller and sealing ring The spraying process of protective coating, includes the following steps:
S1. it is surface-treated:Inner wall surface cleaning is carried out to cleaning agent processing workpiece, removes surface contaminant, and workpiece is applied Priming;
S2. workpiece preheats:Workpiece loading heat-treatment furnace is preheated, is placed in the baking oven that temperature is 275 DEG C~300 DEG C Middle 25min~45min so that solidifying priming paint and workpiece preheating;
S3. it dusts in advance:Autolyzed metal alloy powders are sprayed to impeller port ring outer surface and casing ring inner surface;
S4. it heats up:It is heated up using oxy-acetylene flame or electric heating sheets mode of heating to workpiece, heating process is constantly used Thermo detector measures the temperature of workpiece, it is ensured that heating rate is less than 150 DEG C/h;
S5. spray fusing:1000~1300 DEG C are again heated to autolyzed metal alloy powders coating, makes particles fuse, slag making Coating surface is floated to, the boride of generation and silicide disperse are in the coating;
S6. it cools down:Workpiece is cooled down, cooling procedure constantly measures the temperature of workpiece with thermo detector, it is ensured that cooling speed Degree is less than 100 DEG C/h.
Preferably, the cleaning agent in the S1 is ethyl alcohol or acetone soln.
Preferably, same parts inside the workpiece in the S2 are packed into same heat-treatment furnace processing, impeller and close Seal ring is packed into different heat-treatment furnaces and is preheated.
Preferably, the autolyzed metal alloy powders in the S3 include Ni60.
The present invention provides a kind of impeller and the spraying process of the metal protection coating of sealing ring, for impeller and sealing ring Protection, select outside the material of anti scuffing, when impeller blade entrance is in, outlet, impeller port ring outer surface and casing ring Inner surface surfacing metal alloy powders (Ni60) further improve flow passage part local case hardness easy to wear, extend and use the longevity Life.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention, Technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is the present invention one Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making All other embodiments obtained under the premise of creative work, shall fall within the protection scope of the present invention.
Embodiment 1:
A kind of spraying process of the metal protection coating of impeller and sealing ring, includes the following steps:
S1. it is surface-treated:Inner wall surface cleaning is carried out to cleaning agent processing workpiece, removes surface contaminant, and workpiece is applied Priming;
S2. workpiece preheats:Workpiece loading heat-treatment furnace is preheated, is placed in 25min in the baking oven that temperature is 275 DEG C, So that solidifying priming paint and workpiece preheating;
S3. it dusts in advance:Autolyzed metal alloy powders are sprayed to impeller port ring outer surface and casing ring inner surface;
S4. it heats up:It is heated up using oxy-acetylene flame mode of heating to workpiece, heating process is constantly measured with thermo detector The temperature of workpiece, it is ensured that heating rate is less than 150 DEG C/h;
S5. spray fusing:1000 are again heated to autolyzed metal alloy powders coating, makes particles fuse, slag making floats to painting Layer surface, the boride of generation and silicide disperse are in the coating;
S6. it cools down:Workpiece is cooled down, cooling procedure constantly measures the temperature of workpiece with thermo detector, it is ensured that cooling speed Degree is less than 100 DEG C/h.
Preferably, the cleaning agent in the S1 is ethyl alcohol or acetone soln.
Preferably, same parts inside the workpiece in the S2 are packed into same heat-treatment furnace processing, impeller and close Seal ring is packed into different heat-treatment furnaces and is preheated.
Preferably, the autolyzed metal alloy powders in the S3 include Ni60.
Embodiment:
A kind of spraying process of the metal protection coating of impeller and sealing ring, includes the following steps:
S1. it is surface-treated:Inner wall surface cleaning is carried out to cleaning agent processing workpiece, removes surface contaminant, and workpiece is applied Priming;
S2. workpiece preheats:Workpiece loading heat-treatment furnace is preheated, is placed in 45min in the baking oven that temperature is 300 DEG C, So that solidifying priming paint and workpiece preheating;
S3. it dusts in advance:Autolyzed metal alloy powders are sprayed to impeller port ring outer surface and casing ring inner surface;
S4. it heats up:It is heated up using electric heating sheets mode of heating to workpiece, heating process constantly measures work with thermo detector The temperature of part, it is ensured that heating rate is less than 150 DEG C/h;
S5. spray fusing:1300 DEG C are again heated to autolyzed metal alloy powders coating, makes particles fuse, slag making floats to Coating surface, the boride of generation and silicide disperse are in the coating;
S6. it cools down:Workpiece is cooled down, cooling procedure constantly measures the temperature of workpiece with thermo detector, it is ensured that cooling speed Degree is less than 100 DEG C/h.
Preferably, the cleaning agent in the S1 is ethyl alcohol or acetone soln.
Preferably, same parts inside the workpiece in the S2 are packed into same heat-treatment furnace processing, impeller and close Seal ring is packed into different heat-treatment furnaces and is preheated.
Preferably, the autolyzed metal alloy powders in the S3 include Ni60.
The present invention provides a kind of impeller and the spraying process of the metal protection coating of sealing ring, for impeller and sealing ring Protection, select outside the material of anti scuffing, when impeller blade entrance is in, outlet, impeller port ring outer surface and casing ring Inner surface surfacing metal alloy powders (Ni60) further improve flow passage part local case hardness easy to wear, extend and use the longevity Life.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to Non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only will including those Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that Also there are other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation Technical solution recorded in example modifies or carries out equivalent replacement to which part technical characteristic;And these modification or It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.

Claims (4)

1. the spraying process of the metal protection coating of a kind of impeller and sealing ring, which is characterized in that include the following steps:
S1. it is surface-treated:Inner wall surface cleaning is carried out to cleaning agent processing workpiece, removes surface contaminant, and bottom is coated to workpiece Paint;
S2. workpiece preheats:Workpiece loading heat-treatment furnace is preheated, is placed in the baking oven that temperature is 275 DEG C~300 DEG C 25min~45min so that solidifying priming paint and workpiece preheating;
S3. it dusts in advance:Autolyzed metal alloy powders are sprayed to impeller port ring outer surface and casing ring inner surface;
S4. it heats up:It is heated up using oxy-acetylene flame or electric heating sheets mode of heating to workpiece, heating process constantly uses thermometric Meter measures the temperature of workpiece, it is ensured that heating rate is less than 150 DEG C/h;
S5. spray fusing:1000~1300 DEG C are again heated to autolyzed metal alloy powders coating, makes particles fuse, slag making is floated To coating surface, the boride of generation and silicide disperse are in the coating;
S6. it cools down:Workpiece is cooled down, cooling procedure constantly measures the temperature of workpiece with thermo detector, it is ensured that cooling velocity is small In 100 DEG C/h.
2. the spraying process of the metal protection coating of impeller as described in claim 1 and sealing ring, which is characterized in that the S1 In cleaning agent be ethyl alcohol or acetone soln.
3. the spraying process of the metal protection coating of impeller as described in claim 1 and sealing ring, which is characterized in that the S2 In workpiece inside same parts be packed into the processing of same heat-treatment furnace, impeller and sealing ring are packed into different heat-treatment furnaces It is preheated.
4. the spraying process of the metal protection coating of impeller as described in claim 1 and sealing ring, which is characterized in that the S3 In autolyzed metal alloy powders include Ni60.
CN201711487725.8A 2017-12-29 2017-12-29 Spraying process of metal protective coating of impeller and sealing ring Active CN108239771B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016632A (en) * 2019-03-25 2019-07-16 安徽开发矿业有限公司 A kind of diaphragm pump flow passage part Wear-resistant Treatment technique
CN115213073A (en) * 2022-06-13 2022-10-21 中核核电运行管理有限公司 Novel erosion retarding method for inner wall of small-size valve of nuclear power plant
CN115261768A (en) * 2022-08-25 2022-11-01 甘肃伯骊江3D打印科技有限公司 Supersonic spraying process for pump body

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016632A (en) * 2019-03-25 2019-07-16 安徽开发矿业有限公司 A kind of diaphragm pump flow passage part Wear-resistant Treatment technique
CN115213073A (en) * 2022-06-13 2022-10-21 中核核电运行管理有限公司 Novel erosion retarding method for inner wall of small-size valve of nuclear power plant
CN115261768A (en) * 2022-08-25 2022-11-01 甘肃伯骊江3D打印科技有限公司 Supersonic spraying process for pump body

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