CN108238304B - Bamboo shoot She Zatong machine for tea packaging and tea packaging method - Google Patents
Bamboo shoot She Zatong machine for tea packaging and tea packaging method Download PDFInfo
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- CN108238304B CN108238304B CN201810117977.XA CN201810117977A CN108238304B CN 108238304 B CN108238304 B CN 108238304B CN 201810117977 A CN201810117977 A CN 201810117977A CN 108238304 B CN108238304 B CN 108238304B
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 161
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 161
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 161
- 239000011425 bamboo Substances 0.000 title claims abstract description 161
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 27
- 244000269722 Thea sinensis Species 0.000 title abstract 5
- 244000082204 Phyllostachys viridis Species 0.000 title 1
- 241001330002 Bambuseae Species 0.000 claims abstract description 160
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 241001122767 Theaceae Species 0.000 claims description 62
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000012856 packing Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- 206010041591 Spinal osteoarthritis Diseases 0.000 description 2
- 208000036319 cervical spondylosis Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 208000005801 spondylosis Diseases 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 206010047601 Vitamin B1 deficiency Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000002894 beriberi Diseases 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 208000029761 vertebral disease Diseases 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B45/00—Apparatus or devices for supporting or holding wrappers during wrapping operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B67/00—Apparatus or devices facilitating manual packaging operations; Sack holders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tea And Coffee (AREA)
Abstract
The invention provides a bamboo shoot She Zatong machine for tea packaging and a tea packaging method, wherein the bamboo shoot She Zatong machine is arranged on a workbench and comprises a clamping mechanism positioned above the table top of the workbench and a guide stretching mechanism positioned below the table top of the workbench, and the clamping mechanism passes through a through groove arranged on the table top of the workbench and is connected with the guide stretching mechanism; the clamping mechanism comprises a clamp for clamping the bamboo shoots She Zatong of the built-in tea cakes, the clamp comprises a left clamp and a right clamp which are separated, and the left clamp and the right clamp are respectively arranged at the through grooves on the left side and the right side. The clamping mechanism is adopted to replace the traditional double-foot clamping bamboo shoot She Zatong, so that the labor intensity of operators is reduced, and the potential safety hazard of the product sanitary quality is avoided; the opening and closing of the clamp of the clamping mechanism are controlled through the pedal plate and spring combined structure of the guide stretching mechanism, and the clamp is matched with the lifting chair for use, so that the flexibility is good, and the incidence probability of lumbar vertebra, cervical vertebra and the like caused by traditional sitting and ground packaging can be reduced; the assembly line production mode can be realized by the arrangement of the conveying belt, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of tea packaging, and particularly relates to a bamboo shoot She Zatong machine for tea packaging and a tea packaging method.
Background
The bamboo shoots She Zatong are traditional puer tea packaging modes, and bamboo shoots have the effects of moisture resistance, ventilation and peculiar smell isolation when used for packaging tea leaves, are favorable for later aging of the tea leaves, and are attractive in appearance and convenient to store compared with common paper bag packaging, so that the bamboo shoots are favored by consumers.
As shown in fig. 3, the packaged bamboo shoot She Zatong mainly comprises a bottom bamboo shoot leaf 71, a surrounding bamboo shoot leaf 72, a cover bamboo shoot leaf 77, four binding threads on the periphery of a binding cylinder and an internal tea cake, wherein the conventional binding mode of the bamboo shoot She Zatong is as follows; firstly, placing the bottom surface bamboo leaves 71, then placing tea cakes at proper positions (generally placed at the center) of the bottom surface bamboo leaves 71, after confirming that the positions are correct, folding the bottom surface bamboo leaves 71 by hands, enabling the periphery of the tea cake at the bottom surface to be surrounded by the bottom surface bamboo leaves 71, then clamping the left side and the right side of the bottom surface bamboo leaves 71 by feet, and then placing a plurality of surrounding bamboo leaves 72 at the outer sides of the bottom surface bamboo leaves 71 to tightly pack the tea cake.
After the surrounding bamboo leaves 72 are placed and the positions of the bamboo leaves are adjusted, the bamboo leaves are determined to be free of edge leakage and open at the bottom, the second tie wire 74 is tied up at the middle lower part of the bamboo shoots She Zatong, the first tie wire 73 is tied up on the bamboo shoots She Zatong below the second tie wire 74, after the steps are completed, the surrounding bamboo leaves 72 are cut by scissors to control the height of the surrounding bamboo leaves, relevant information of products is placed in the uppermost layer of a tea cake and the surrounding bamboo leaves 72 are folded, the cover bamboo leaves 77 are folded and the folding positions of the surrounding bamboo leaves 72 are pressed, the tip of the cover bamboo leaves 77 are pulled to the other side, the tip of the cover bamboo leaves 77 are pressed by feet, the fourth iron wire 76 is tied up at the upper position of the bamboo shoots She Zatong, and then the third iron wire 75 is tied up at the position between the second tie wire 74 and the fourth tie wire 76.
And (5) adjusting the interval between binding wires by using a binding hook, tightening, cutting off the tips of redundant capping bamboo leaves 77, and binding the barrels.
For a long time, the bamboo shoot She Za cylinder type tea packaging adopts a double-foot clamping and sitting packaging operation mode, and the working seat is too short, so that the labor intensity is high, and the outer side of the sole of an operator is easy to be deformed, and the diseases such as lumbar vertebra disease and cervical spondylosis are easily caused. In addition, in the cylinder binding process, secondary pollution hidden trouble is generated due to peculiar smell of the feet of some cylinder binding staff, dirt of the feet, and the like.
Disclosure of Invention
In order to solve the technical problems, the invention provides a bamboo shoot She Zatong machine for tea packaging.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a bamboo shoot She Zatong machine for tea packaging, installs on workstation (4), including clamping mechanism (1) that is located the mesa top of workstation (4) and be located direction stretching mechanism (2) of the mesa below of workstation (4), clamping mechanism (1) are including the anchor clamps that are used for the bamboo shoot She Zatong (7) of centre gripping built-in tea cake, and anchor clamps include left side anchor clamps and the right side anchor clamps of components of a whole that can function independently, divide to establish in the logical groove (41) department that are equipped with in the mesa of workstation (4) that are located the left and right sides; the left clamp and the right clamp respectively pass through the through grooves (41) on the two sides and are connected with the guiding stretching mechanism (2).
In the bamboo shoot She Zatong machine for tea packaging, the left clamp comprises the fixing clamp (11) positioned on the table top of the workbench (4) and the lifting clamp (12) positioned above the fixing clamp (11), and the lifting clamp (12) is supported by the lifting connecting rod (13) and connected with the fixing clamp (11) positioned on the left side.
In the bamboo shoot She Zatong machine for tea packaging, the lifting connecting rod (13) is of a sleeve structure, a plurality of through holes are vertically formed in the sleeve structure, and the through holes are matched with the adjusting bolts (14) to fix the lifting connecting rod (13) and adjust the height of the lifting clamp (12).
In the bamboo shoot She Zatong machine for tea packaging, the right clamp comprises a right fixing clamp (11), and a plurality of baffle plates (15) are arranged at the upper end of the right fixing clamp (11).
In the bamboo shoot She Zatong machine for tea packaging, the guiding and stretching mechanism (2) is divided into a left group and a right group, and the guiding and stretching mechanism is symmetrically fixed on a cross beam (42) arranged below the table top of the workbench (4).
In the bamboo shoot She Zatong machine for tea packaging, the guiding and stretching mechanism (2) comprises a guiding mechanism and a stretching mechanism, wherein the guiding mechanism comprises a limiting block (22) fixed on a cross beam (42), a guide rail (23) fixed on the limiting block (22) and a sliding block (27) capable of sliding along the guide rail (23), and the lower ends of fixing clamps (11) at the left side and the right side of the clamping mechanism (1) are respectively fixed on the sliding blocks (27) at the left side and the right side through a sliding block connecting rod (210); the stretching mechanism comprises a spring (21), a pulley block (24), a steel rope (25) and a pedal plate (26), wherein the spring (21) is sleeved in a spring sleeve (28), the spring sleeve (28) is fixed on the lower side of a table top of the workbench (4), one end of the spring (21) is connected to a sliding block connecting rod (210) through a spring connecting rod (29), the other end of the spring is connected with the steel rope (25), the steel rope (25) bypasses the pulley block (24) to be connected to the pedal plate (26), and the pulley block (24) is fixed on a cross beam (42) of the workbench (4).
In the bamboo shoot She Zatong machine for tea packaging, two pedals (26) are arranged and are arranged on two sides in a splayed mode, the upper ends of the pedals (26) are connected with a steel rope (25), and the lower ends of the pedals are connected with foot pull rods arranged on a workbench (4) through hinge joints.
In the bamboo shoot She Zatong machine for tea packaging, the four corners of the workbench (4) are respectively provided with a universal wheel, and the universal wheels are provided with a brake mechanism.
In the bamboo shoot She Zatong machine for tea packaging, one side of the workbench (4) is provided with a wire loop (5) for wire binding guiding and hanging, and the wire loop (5) is provided with a wire binding clamp for clamping the wire binding.
The invention also provides a tea packaging method, which is used for manufacturing the bamboo shoots She Zatong (7), wherein the bamboo shoots She Zatong (7) mainly comprise bottom surface bamboo shoot leaves (71), surrounding edge bamboo shoot leaves (72), cover surface bamboo shoot leaves (77), four binding threads (73; 74;75; 76) on the periphery of the binding cylinder and tea cakes in the tea packaging method; the method adopts the bamboo shoot She Zatong machine to operate and comprises the following steps:
simultaneously trampling the pedal (26) by two feet to maximize the opening between the clamps of the clamping mechanism (1), paving selected bottom surface bamboo shoots (71) on the table surface of a workbench (4) at the center position between the clamps, respectively facing the head and the tail of the bottom surface bamboo shoots (71) to the clamps at the left side and the right side, sequentially stacking tea cakes on the middle parts of the bottom surface bamboo shoots (71), and sequentially folding the left and the right extended bamboo shoots to enable the periphery of the tea cake at the bottommost surface to be surrounded by the bottom surface bamboo shoots (71);
the surrounding bamboo leaves (72) at any side of the clamp are arranged on the outer side of the bamboo leaves (71) at the bottom, the pedals (26) connected with the side of the clamp are released, other surrounding bamboo leaves (72) are sequentially inserted until tea cakes are free of edge leakage and bottom leakage, the other pedals are released, the clamp of the clamping mechanism (1) clamps the bamboo shoots She Zatong (7), the second binding threads (74) are tightly tied at the middle lower part of the bamboo shoots She Zatong (7), then the pedals (26) at the two sides are stepped, the clamp releases the bamboo shoots She Zatong (7), and the first binding threads 73 are tied on the bamboo shoots She Zatong (7) below the second binding threads (74);
cutting the surrounding bamboo leaves (72) by scissors to control the height, putting the relevant information of the product into the uppermost layer of the tea cake, folding the surrounding bamboo leaves (72), folding the cover bamboo leaves (77) and pressing the folding parts of the surrounding bamboo leaves (72), pulling the tips of the cover bamboo leaves 77 to the other side, loosening the pedal (26) to enable the lifting clamp (12) to clamp one side of the cover bamboo leaves (77), and binding a fourth iron wire (76) at the upper part of the bamboo shoots She Zatong (7); the pedal (26) is stepped again, and the third iron wire (75) is fastened at a position between the second binding wire (74) and the fourth binding wire (76);
and (3) adjusting the interval between the binding wires by using a binding hook, tightly twisting, cutting off redundant capping bamboo leaves (77), and packaging the bamboo shoots She Zatong (7).
By adopting the scheme, the invention has the following technical effects: the clamping mechanism is adopted to replace the traditional double-foot clamping bamboo shoot She Zatong, so that the labor intensity of operators is reduced, and the potential safety hazard of the product sanitary quality is avoided; the opening and closing of the clamp of the clamping mechanism are controlled through the pedal plate and spring combined structure of the guide stretching mechanism, and the clamp is matched with the lifting chair for use, so that the flexibility is good, and the incidence probability of lumbar vertebra, cervical vertebra and the like caused by traditional sitting and ground packaging can be reduced; the assembly line production mode can be realized by the arrangement of the conveying belt, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a bamboo shoot She Zatong machine of the present invention;
FIG. 2 is a schematic illustration of the mating relationship of the clamping mechanism and the guide tensioning mechanism;
fig. 3 is a schematic view of a packaged bamboo shoot She Zatong;
fig. 4 is a schematic illustration of the cooperation of the present invention bamboo shoot She Zatong machine with a bamboo shoot She Zatong being packaged.
The reference numerals in the drawings are as follows:
1: clamping mechanism, 11: fixation clamp, 12: lifting clamp, 13: lifting link, 14: adjusting bolt, 15: a baffle;
2: guide stretching mechanism, 21: spring, 22: stopper, 23: guide rail, 24: pulley block, 25: steel cord, 26: foot pedal, 27: slider, 28: spring sleeve, 29: spring link, 210: a slider connecting rod;
3: a universal wheel;
4: work table, 41: through slot, 42: a cross beam;
5: threading a wire ring; 6: an inner fly box;
7: bamboo shoots She Zatong, 71: bottom surface bamboo shoot leaf, 72: surrounding bamboo leaves, 73: first wire tie, 74: second binding wire, 75: third binding wire, 76: fourth binding wire, 77: capping the bamboo leaves;
8: and a storage plate.
Detailed Description
In the traditional bamboo shoot She Za barrel type tea packaging mode, the operation modes of clamping and bundling the barrels by two feet and sitting on the ground have the defects of secondary pollution of beriberi and peculiar smell, high labor intensity of operators and easiness in causing occupational diseases such as lumbar vertebra, cervical vertebra and outer side deformity of soles.
The machine and method for packaging tea according to the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 shows an example of the whole structure of a bamboo shoot She Zatong machine for tea packaging, as shown in fig. 1, the bamboo shoot She Zatong machine is arranged on a workbench 4 and comprises a clamping mechanism 1 positioned above the table top of the workbench 4 and a guiding and stretching mechanism 2 positioned below the table top of the workbench 4, wherein the clamping mechanism 1 passes through a through groove 41 arranged on the table top of the workbench 4 and is connected with the guiding and stretching mechanism 2, and the guiding and stretching mechanism 2 drives the clamping mechanism 1 to move in the through groove 41 along the table top.
Referring to fig. 2, a schematic diagram of the cooperation relationship between the clamping mechanism 1 and the guiding stretching mechanism 2 is shown, wherein:
the clamping mechanism 1 comprises a clamp consisting of a lifting clamp 12 and a fixed clamp 11 and a lifting connecting rod 13 for supporting the lifting clamp 12, the clamp comprises a split left clamp and a split right clamp which are respectively arranged at through grooves 41 on the left side and the right side (the left side and the right side shown in fig. 2), the left clamp consists of the fixed clamp 11 positioned on the table surface of the workbench and the lifting clamp 12 positioned above the fixed clamp 11, the left clamp is integrally formed through the lifting connecting rod 13, the lifting connecting rod 13 is of a sleeve structure, a plurality of through holes are vertically arranged on the sleeve structure, and the through holes are matched with the adjusting bolts 14 to adjust the height of the lifting clamp 12 so as to adapt to bamboo shoots She Zatong (see fig. 4) with different heights; the right side fixture is only provided with a fixing clamp 11, and a plurality of baffle plates 15 are arranged at the upper end of the right side fixing clamp 11 and used for blocking the surrounding bamboo leaves to prevent the bamboo leaves from toppling sideways. The lifting clamp 12 is an arc made of an aluminum plate, is relatively light and is used for clamping cover surface bamboo leaves 77 (see fig. 4) at the upper end of the bamboo shoots She Zatong; the fixing clip 11 is made of stainless steel, and the arc length of the arc is smaller than that of the lifting clip 12, so that the bamboo shoots 71 on the bottom surface are shaped and clamped, and the bamboo shoots She Zatong are prevented from being exposed. During installation, the left clamp and the right clamp can be installed in a left-right exchange mode according to personal habits of operators, and the asymmetric arrangement mode of the left clamp and the right clamp is beneficial to the tube bundling threading without interference.
The guiding and stretching mechanism 2 is divided into a left group and a right group, is symmetrically fixed on a cross beam 42 arranged below the table top of the workbench 4 and comprises a guiding mechanism and a stretching mechanism, the guiding mechanism comprises a limiting block 22 fixed on the cross beam 42, a guide rail 23 fixed on the limiting block 22 and a sliding block 27 positioned in the guide rail 23 and capable of sliding, and the lower ends of fixing clamps 11 at the left side and the right side of the clamping mechanism 1 are respectively fixed on the sliding block 27 through a sliding block connecting rod 210, and the limiting block 22 limits the moving range of the sliding block 27; the stretching mechanism comprises a spring 21, a pulley block 24, a steel rope 25 and a pedal 26, wherein the spring 21 is sleeved in a spring sleeve 28, the spring sleeve 28 is fixed on the lower side of the table top of the workbench 4, one end of the spring 21 is connected to a sliding block connecting rod 210 through a spring connecting rod 29, the other end of the spring 21 is connected with the steel rope 25, the steel rope 25 bypasses the pulley block 24 and is connected to the pedal 26, the pulley block 24 is fixed on a beam 42 of the workbench 4, the pulley block 24 acts on the steel rope 25 to play a role of guiding, tensioning and friction reduction, the pedal 26 is provided with two pedals, two pedals are arranged in a splayed shape, the upper end of the pedal 26 is connected with the steel rope 25, the lower end of the pedal is connected with a pull rod foot arranged on the workbench 4 through a hinge, and the pedal 26 is stepped on to realize stretching of the spring 21; the smooth movement of the clamping mechanism 1 is ensured by the guiding function provided by the guide rail 23 and the pulley block 24. When the pedal 26 is not stepped on, the spring 21 is in a free state, and at this time, the clamp of the clamping mechanism 1 can clamp the bamboo shoot She Zatong in the middle of the clamp; when the pedal 26 is stepped on, the steel rope 25 stretches the spring 21, and the sliding block 27 moves to two sides along the guide rail 23 under the elastic force of the spring 21 to drive the clamping mechanism 1 to move to two sides along the through groove 41, so that the bamboo shoots She Zatong 7 are loosened, and the binding is facilitated.
As shown in fig. 1 and 2, four corners of the workbench 4 are respectively provided with a universal wheel, and the universal wheels are provided with a brake mechanism, so that the position of the workbench 4 can be adjusted and fixed according to the placement position of the tea cake for packaging.
Preferably, a placing plate 8 is fixed on the front side of the table top of the workbench 4 and is used for placing wire binding tools such as a binding hook, scissors and the like for the bamboo shoots She Zatong.
Preferably, one side of the workbench 4 is provided with a threading ring 5 for guiding and hanging the binding wire, so that the binding wire is convenient for operators; the wire threading ring 5 is provided with a wire binding clip, when not in use, the wire binding clip is closed, the wire binding clip clamps the wire binding, the wire binding is prevented from falling off, and when the wire binding is extracted, the wire binding clip is opened.
Preferably, one side of the workbench 4 is also provided with an inner flying box 6, and articles such as product qualification certificates, inner flying and the like are placed in the inner flying box 6, so that the workbench is convenient to take.
The bamboo shoot She Zatong machine can be used together with a lifting chair, and an operator can adjust the height of the chair according to the conditions of the operator, so that the incidence probability of lumbar vertebra, cervical vertebra and the like caused by traditional sitting and ground packaging is reduced. In addition, the traditional bamboo shoot She Za barrel packaging mode completely adopts manual operation, and the bamboo shoot She Zatong machine provided with the conveying belt can realize an assembly line production mode.
The bamboo shoot She Zatong machine for tea packaging is assembled according to the connection relation, and the bamboo shoot She Zatong machine adopts the clamping mechanism 1 to replace the traditional double-foot clamping bamboo shoot She Zatong 7, so that the labor intensity of operators is reduced, and the potential safety hazard of the hygienic quality of products is avoided; the opening and closing of the clamp of the clamping mechanism 1 are controlled through the combined structure of the pedal 26 and the spring 21 of the guide stretching mechanism 2, and the guide stretching mechanism is matched with a lifting chair for use, so that the flexibility is good, and the incidence probability of lumbar vertebra, cervical vertebra and the like caused by the traditional sitting and ground packaging can be reduced; the assembly line production mode can be realized by the arrangement of the conveying belt, and the production efficiency is improved.
The invention also provides a tea packaging method, which adopts the bamboo shoot She Zatong machine to operate and comprises the following steps:
simultaneously trampling the pedal 26 by two feet to maximize the opening degree between the clamps of the clamping mechanism 1, paving the selected bottom surface bamboo shoot leaves 71 on the table surface of the workbench 4 at the central position between the clamps, respectively facing the head and the tail of the bottom surface bamboo shoot leaves 71 to the clamps at the left side and the right side, sequentially stacking tea cakes on the middle part of the bottom surface bamboo shoot leaves 71, and sequentially folding the left and the right extending bamboo shoot leaves to enable the periphery of the tea cake at the bottommost surface to be surrounded by the bottom surface bamboo shoot leaves 71;
the surrounding bamboo leaves 72 at any side clamp are arranged on the outer side of the bamboo leaves 71 at the bottom, the foot pedals 26 connected with the side clamp are released, other surrounding bamboo leaves 72 are sequentially inserted until tea cakes are free of edge leakage and bottom leakage, the other foot pedals are released, the clamp of the clamping mechanism 1 clamps the bamboo shoots She Zatong 7, the second binding threads 74 are tightly tied at the middle lower part of the bamboo shoots She Zatong, then the foot pedals 26 at the two sides are stepped, the clamp releases the bamboo shoots She Zatong, and the first binding threads 73 are tightly tied on the bamboo shoots She Zatong 7 below the second binding threads 74;
cutting the surrounding bamboo leaves 72 by scissors to control the height, putting the relevant information of the product into the uppermost layer of the tea cake, folding the surrounding bamboo leaves 72, folding the cover bamboo leaves 77 and pressing the folding parts of the surrounding bamboo leaves 72, pulling the tips of the cover bamboo leaves 77 to the other side, loosening the pedal 26 to enable the lifting clamp 12 of the clamping mechanism 1 to clamp one side of the cover bamboo leaves 77, and binding a fourth iron wire 76 at the upper position of the bamboo shoots She Zatong 7 (loosening the pedal 26 to enable the lifting clamp 12 to be clamped at the position close to the top surface of the bamboo shoots She Zatong, see fig. 4); the foot pedal 26 is stepped on again and the third wire 75 is tied up in a position between the second tie wire 74 and the fourth tie wire 76;
and (5) adjusting the interval between the binding wires by using a binding hook, tightly twisting, cutting off redundant capping bamboo shoot leaves 77, and packaging the bamboo shoots She Zatong.
In the method, the number of tea cakes in the bamboo shoots She Zatong 7 is generally consistent, the heights are basically consistent, and the height of the lifting clamp 12 does not need to be adjusted when the bamboo shoots She Zatong are packaged each time; unless the packaging of a particular tea product requires adjustment of the height of the lifting clamp 12 by the adjustment bolt 14.
Compared with the traditional packing mode of the bamboo shoots She Za barrel, the method has the following advantages:
according to the method, the bamboo shoots She Zatong machine is adopted to complete packaging of the bamboo shoots She Zatong, and the clamp of the clamping mechanism 1 is used for clamping the bamboo shoot leaves instead of two feet, so that the labor intensity is greatly reduced, and the outer side deformity of the soles of operators can be effectively prevented;
the method overcomes the potential safety hazard of sanitary quality of products caused by peculiar smell of feet of operators, dirty gum covers and the like in the traditional packaging process;
the method changes the traditional sitting packaging mode, and reduces the incidence probability of lumbar vertebra, cervical spondylosis and the like of operators;
the method can realize the production line production mode by matching with the conveying belt, and improves the working efficiency.
It will be appreciated by those skilled in the art that these examples are intended to illustrate the invention and not to limit the scope of the invention, and that various equivalent variations and modifications to the invention are within the scope of the present disclosure.
Claims (9)
1. A tea packaging method is used for manufacturing bamboo shoots She Zatong (7), wherein the bamboo shoots She Zatong (7) mainly comprise bottom surface bamboo shoot leaves (71), surrounding edge bamboo shoot leaves (72), cover bamboo shoot leaves (77), four binding threads (73; 74;75; 76) on the periphery of a binding cylinder and tea cakes in the tea binding cylinder; the method adopts a bamboo shoot She Zatong machine for tea packaging to operate,
the bamboo shoot She Zatong machine for tea packaging is arranged on a workbench (4) and comprises a clamping mechanism (1) positioned above a table top of the workbench (4) and a guiding and stretching mechanism (2) positioned below the table top of the workbench (4), wherein the clamping mechanism (1) comprises a clamp for clamping a bamboo shoot She Zatong (7) of a built-in tea cake, and the clamp comprises a split left clamp and a split right clamp which are respectively arranged at through grooves (41) positioned on the table top of the workbench (4) and positioned on the left side and the right side; the left clamp and the right clamp respectively pass through the through grooves (41) on the two sides and are connected with the guide stretching mechanism (2);
the method comprises the following steps:
simultaneously trampling the pedal (26) by two feet to maximize the opening between the clamps of the clamping mechanism (1), paving selected bottom surface bamboo shoots (71) on the table surface of a workbench (4) at the center position between the clamps, respectively facing the head and the tail of the bottom surface bamboo shoots (71) to the clamps at the left side and the right side, sequentially stacking tea cakes on the middle parts of the bottom surface bamboo shoots (71), and sequentially folding the left and the right extended bamboo shoots to enable the periphery of the tea cake at the bottommost surface to be surrounded by the bottom surface bamboo shoots (71);
the surrounding bamboo leaves (72) at any side of the clamp are arranged on the outer side of the bamboo leaves (71) at the bottom, the pedals (26) connected with the side of the clamp are released, other surrounding bamboo leaves (72) are sequentially inserted until tea cakes are free of edge leakage and bottom leakage, the other pedals are released, the clamp of the clamping mechanism (1) clamps the bamboo shoots She Zatong (7), the second binding threads (74) are tightly tied at the middle lower part of the bamboo shoots She Zatong (7), then the pedals (26) at the two sides are stepped, the clamp releases the bamboo shoots She Zatong (7), and the first binding threads (73) are tied on the bamboo shoots She Zatong (7) below the second binding threads (74);
cutting the surrounding bamboo leaves (72) by scissors to control the height, putting the relevant information of the product into the uppermost layer of the tea cake, folding the surrounding bamboo leaves (72), folding the cover bamboo leaves (77) and pressing the folding parts of the surrounding bamboo leaves (72), pulling the tips of the cover bamboo leaves (77) to the other side, loosening the pedal (26) to enable the lifting clamp (12) to clamp one side of the cover bamboo leaves (77), and binding the fourth binding threads (76) at the upper position of the bamboo shoots She Zatong (7); re-stepping the foot pedal (26) and tightening the third binding wire (75) at a position between the second binding wire (74) and the fourth binding wire (76);
and (3) adjusting the interval between the binding wires by using a binding hook, tightly twisting, cutting off redundant capping bamboo leaves (77), and packaging the bamboo shoots She Zatong (7).
2. A tea packing method according to claim 1, wherein the left side gripper comprises a fixing clip (11) located on the table top of the table (4) and a lifting clip (12) located above the fixing clip (11), the lifting clip (12) being supported by a lifting link (13) and connected to the fixing clip (11) located on the left side.
3. A tea packing method according to claim 2, wherein the lifting link (13) is a sleeve structure provided with a plurality of through holes vertically, which are matched with the adjusting bolts (14) for fixing the lifting link (13) and adjusting the height of the lifting clamp (12).
4. A tea packing method according to claim 3, wherein the right side gripper comprises a right side fixing clip (11), and a plurality of baffle plates (15) are arranged at the upper end of the right side fixing clip (11).
5. A tea packing method according to claim 1, wherein the guiding and stretching mechanisms (2) are divided into a left group and a right group, and symmetrically fixed on a cross beam (42) arranged below the surface of the workbench (4).
6. The tea packing method according to claim 5, wherein the guiding and stretching mechanism (2) comprises a guiding mechanism and a stretching mechanism, the guiding mechanism comprises a limiting block (22) fixed on a cross beam (42), a guide rail (23) fixed on the limiting block (22) and a sliding block (27) capable of sliding along the guide rail (23), and the lower ends of fixing clips (11) on the left side and the right side of the clamping mechanism (1) are respectively fixed on the sliding blocks (27) on the left side and the right side through a sliding block connecting rod (210); the stretching mechanism comprises a spring (21), a pulley block (24), a steel rope (25) and a pedal plate (26), wherein the spring (21) is sleeved in a spring sleeve (28), the spring sleeve (28) is fixed on the lower side of a table top of the workbench (4), one end of the spring (21) is connected to a sliding block connecting rod (210) through a spring connecting rod (29), the other end of the spring is connected with the steel rope (25), the steel rope (25) bypasses the pulley block (24) to be connected to the pedal plate (26), and the pulley block (24) is fixed on a cross beam (42) of the workbench (4).
7. The tea packing method according to claim 6, wherein two pedals (26) are provided, each of which is splayed and provided with two sides, the upper end of each pedal (26) is connected with a steel rope (25), and the lower end of each pedal is connected with a foot pull rod provided on the workbench (4) through a hinge.
8. A tea packing method according to any one of claims 1 to 7, wherein four corners of the table (4) are each provided with a universal wheel provided with a braking mechanism.
9. A tea packing method according to any one of claims 1 to 7, characterized in that one side of the table (4) is provided with a wire loop (5) for guiding and hanging the wire, which wire loop (5) is provided with a wire clamp for clamping the wire.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810117977.XA CN108238304B (en) | 2018-02-06 | 2018-02-06 | Bamboo shoot She Zatong machine for tea packaging and tea packaging method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810117977.XA CN108238304B (en) | 2018-02-06 | 2018-02-06 | Bamboo shoot She Zatong machine for tea packaging and tea packaging method |
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| CN108238304A CN108238304A (en) | 2018-07-03 |
| CN108238304B true CN108238304B (en) | 2023-12-08 |
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| US9889955B2 (en) * | 2013-01-11 | 2018-02-13 | Pouch Pac Innovations, Llc | Apparatus and method for packaging flat products |
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| CN102020057A (en) * | 2009-09-19 | 2011-04-20 | 罗林松 | Method for packing seven Pu'er tea cakes |
| CN104443485A (en) * | 2014-12-01 | 2015-03-25 | 龙岩学院 | Teacake packaging mechanism |
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| CN108238304A (en) | 2018-07-03 |
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