Overflow dyeing machine is used in a kind of processing of cotton yarn
Technical field
The present invention relates to technical field of textile machine, overflow dyeing machine is used in specially a kind of cotton yarn processing.
Background technique
In traditional cotton yarn processing, dyeing needs to expend more manpower and material resources, and dyeing efficiency is low, and dyeing is not
Uniformly, and since in dyeing course, cotton yarn is chronically exposed in air, oxidized is caused, the color that cannot be pre-designed,
The problems such as causing the big heavy discount of dyeing effect, and attachment degree of the dyestuff on cotton yarn surface is lower, easily causing colour fading.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of cotton yarn processing overflow dyeing machine, uses
Automation processing, and realize that high pressure is bleachinged and dyeing, the dry mode of low pressure increases dyestuff in the attachment degree on cotton yarn surface, avoids fading,
Dye temperature auto-control is realized simultaneously, is guaranteed dyeing effect, can effectively be solved the problems in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of cotton yarn, which is processed, uses overflow dyeing machine, including shell,
The shell is circular barrel-like structure, and interior of shell bottom end setting condenser pipe and steam pipe, the condenser pipe and steam pipe
End respectively with condensation interface tube and steam pipe orifice, the condensation interface tube and steam interface tube respectively with external cold water
The circulatory system is connected to steam circulation, and blender is arranged in the condenser pipe and steam pipe upper end, and the blender lower end is set
Input shaft is set, the input shaft of the blender runs through the through-hole of outer casing bottom, and the output of the input shaft of blender and motor two
The motor mount of axis connection, the motor two and outer casing bottom is fixedly mounted, the outer casing inner wall setting above the blender
Sliding slot, and mouse cage is set above blender, the mouse cage upper and lower ends are respectively provided with circular through hole, and the setting of mouse cage lower end outer is slided
Block, the sliding block of the mouse cage and the sliding slot of outer casing inner wall are coupled, setting hanger bracket inside the mouse cage, in the hanger bracket
Meta position installs input shaft, and the input shaft upper end end of the hanger bracket is splined shaft, and the splined shaft and flower of hanger bracket upper end
Key axle sleeve is coupled, and the hub splines is fixedly connected with the output shaft of motor one, and the output shaft of the motor one is through lid
The through-hole in body surface face, and motor one and the motor mount of lid upper surface are fixedly mounted, the hanger bracket passes through electric expansion
Bar one is connect with hub splines, and the mouse cage is connect by electric telescopic rod two with lid, and the lid is coupled with shell,
Stomata is arranged in the top surface, and air pump, the inner wall upper end fixed setting of the shell are coupled at the stomata of the lid
Fan, the fan, electric telescopic rod one, electric telescopic rod two, motor one, the input terminal of air pump and motor two and single-chip microcontroller
Output end electrical connection, the input terminal of the single-chip microcontroller are electrically connected with the output end of external power supply, and the single-chip microcontroller is fixedly mounted on
Inside equipment box, the equipment box is fixedly mounted outside the shell.
As a preferred technical solution of the present invention, the condensation interface tube and steam interface tube are followed with external cold water
Install solenoid valve three and solenoid valve four between loop system and steam circulation additional respectively, the solenoid valve three and solenoid valve four it is defeated
Enter end to be electrically connected with the output end of single-chip microcontroller.
As a preferred technical solution of the present invention, the condenser pipe and steam pipe are twist coiled inside the shell
Wall bottom, and condenser pipe and steam pipe arranged crosswise.
As a preferred technical solution of the present invention, display screen is set, the display screen is touching outside the equipment box
Touch screen, and display screen with single-chip microcontroller is two-way is electrically connected.
As a preferred technical solution of the present invention, the hanger bracket is uniformly arranged hanger bar along input shaft axis, and
It hangs boom end and limited block is fixedly installed.
As a preferred technical solution of the present invention, the hanger bracket middle position setting temperature sensor and air pressure transmission
Sensor, the temperature sensor and the output end of baroceptor and the input terminal of single-chip microcontroller are electrically connected.
As a preferred technical solution of the present invention, water outlet, the water outlet of the shell is arranged in the outer casing bottom
It is connected to external wastewater treatment equipment, installs solenoid valve one, institute between the water outlet of the shell and external wastewater treatment equipment additional
The input terminal for stating solenoid valve one is electrically connected with the output end of single-chip microcontroller.
As a preferred technical solution of the present invention, water inlet is arranged in the side of the shell, the shell
Water inlet is connected to external dyestuff matching device, installs solenoid valve additional between the water inlet of the shell and external dyestuff matching device
Two, the input terminal of the solenoid valve two is electrically connected with the output end of single-chip microcontroller.
As a preferred technical solution of the present invention, liquid level sensor, the level sensing is arranged in the shell side
The output end of device is electrically connected with the input terminal of single-chip microcontroller.
As a preferred technical solution of the present invention, air hole is arranged in the top surface, and at the air hole of lid
Pressure limiting valve is set, and top surface is symmetrical arranged lifting lug.
Compared with prior art, the beneficial effects of the present invention are: what the processing of this cotton yarn was processed with overflow dyeing machine using automation
Mode, and condenser pipe and steam pipe are added inside the housing, realize the controllable of dye temperature, while cooperating temperature sensor
Effect realizes automatic regulation, and temperature rise curve is recorded and tracked, and guarantees coloring effect, while using air pump, real
Existing high pressure is bleachinged and dyeing to be air-dried with low pressure, is increased the attachment degree of dyestuff, is prevented from fading, and liquid level sensor is added, realizes dye solution
The automatic control of body fluid position, and built-in hanger bracket and lower end blender can rotate, and dyestuff and cotton yarn is enable sufficiently to connect
Touching makes dyestuff attachment uniformly, guarantees even dyeing, and entirely dyeing and air drying process are in sealing state, reduce dyestuff and sky
Gas contact, effectively prevent color change caused by dye oxidation.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is cross-sectional view of the present invention;
Fig. 3 is mouse cage of the present invention and hanger bracket schematic diagram.
In figure: 1 shell, 2 equipment boxs, 3 display screens, 4 lids, 5 lifting lugs, 6 air pumps, 7 motors one, 8 pressure limiting valves, 9 liquid levels pass
Sensor, 10 motors two, 11 condense interface tube, 12 steam interface tubes, 13 mouse cages, 14 hanger brackets, 15 limited blocks, 16 blenders, 17
Condenser pipe, 18 steam pipes, 19 solenoid valves one, 20 solenoid valves two, 21 temperature sensors, 22 baroceptors, 23 fans, 24 splines
Axle sleeve, 25 electric telescopic rods one, 26 electric telescopic rods two.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of cotton yarn processing overflow dyeing machine, including shell 1, outside
Shell 1 is circular barrel-like structure, and 1 inner bottom of shell setting condenser pipe 17 and steam pipe 18, condenser pipe 17 and steam pipe 18
End respectively with condensation interface tube 11 and steam interface tube 12 be connected to, condensation interface tube 11 and steam interface tube 12 respectively with it is external
Cold water circulating system is connected to steam circulation, and blender 16 is arranged in condenser pipe 17 and 18 upper end of steam pipe, is stirred in shell 1
The dyestuff in portion increases the touch opportunity of dyestuff and cotton yarn, and input shaft is arranged in 16 lower end of blender, and the input shaft of blender 16 runs through
The through-hole of 1 bottom of shell, and the output axis connection of the input shaft of blender 16 and motor 2 10, motor 2 10 and 1 bottom of shell
Motor mount be fixedly mounted, sliding slot is arranged in 1 inner wall of shell of the top of blender 16, and mouse cage is arranged above blender 16
13, prevent cotton yarn from contacting with 1 inner wall of shell, 13 upper and lower ends of mouse cage are respectively provided with circular through hole, and 13 lower end outer of mouse cage is arranged
The sliding slot of sliding block, the sliding block and 1 inner wall of shell of mouse cage 13 is coupled, setting hanger bracket 14 inside mouse cage 13, in hanger bracket 14
Meta position installs input shaft, and the input shaft upper end end of hanger bracket 14 is splined shaft, and the splined shaft and flower of 14 upper end of hanger bracket
Key axle sleeve 24 is coupled, and hub splines 24 is fixedly connected with the output shaft of motor 1, and the output shaft of motor 1 runs through lid 4
The through-hole on surface, and motor 1 and the motor mount of 4 upper surface of lid are fixedly mounted, hanger bracket 14 passes through electric telescopic rod
One 25 connect with hub splines 24, and mouse cage 13 is connect by electric telescopic rod 2 26 with lid 4, and lid 4 and the cooperation of shell 1 are pacified
Stomata is arranged in dress, 4 surface of lid, and air pump 6 is coupled at the stomata of lid 4, and fan is fixedly installed in the inner wall upper end of shell 1
23, fan 23, electric telescopic rod 1, electric telescopic rod 2 26, motor 1, air pump 6 and motor 2 10 input terminal and monolithic
The output end of machine is electrically connected, and the input terminal of single-chip microcontroller is electrically connected with the output end of external power supply, and single-chip microcontroller is fixedly mounted on equipment
Inside case 2, equipment box 2 is fixedly mounted on outside shell 1, condenses interface tube 11 and steam interface tube 12 and external circulating chilled water
Install solenoid valve three and solenoid valve four between system and steam circulation additional respectively, the input terminal of solenoid valve three and solenoid valve four with
The output end of single-chip microcontroller is electrically connected, and is easy to implement the automatic control of dye temperature, condenser pipe 17 and steam pipe 18 are twist
It is coiled in 1 inner wall bottom of shell, and condenser pipe 17 and 18 arranged crosswise of steam pipe, display screen 3, display are set outside equipment box 2
Screen 3 is touch screen, and display screen 3 with single-chip microcontroller is two-way is electrically connected, facilitate information to show and instruction input, hanger bracket 14 is along input
Axis axis is uniformly arranged hanger bar, and limited block 15 is fixedly installed in 14 end of hanger bar, prevents cotton yarn from falling off from hanger bar surface,
14 middle position of hanger bracket is arranged temperature sensor 21 and baroceptor 22, temperature sensor 21 and baroceptor 22 it is defeated
Outlet is electrically connected with the input terminal of single-chip microcontroller, and pressure gentle to the temperature inside shell 1 is monitored, the setting water outlet of 1 bottom of shell
Mouthful, the water outlet of shell 1 is connected to external wastewater treatment equipment, is added between the water outlet of shell 1 and external wastewater treatment equipment
Solenoid valve 1 is filled, the input terminal of solenoid valve 1 is electrically connected with the output end of single-chip microcontroller, convenient for the cleaning of exhaust gas dyestuff, shell
Water inlet is arranged in 1 side, and the water inlet of shell 1 is connected to external dyestuff matching device, the water inlet of shell 1 and external dyestuff
Install solenoid valve 2 20 between matching device additional, the input terminal of solenoid valve 2 20 is electrically connected with the output end of single-chip microcontroller, is convenient for dyestuff
Filling, liquid level sensor 9 is arranged in 1 side of shell, and the output end of liquid level sensor 9 is electrically connected with the input terminal of single-chip microcontroller, just
Air hole is arranged in dyestuff surplus inside monitoring shell 1,4 surface of lid, and pressure limiting valve 8 is arranged at the air hole of lid 4,
Explosion caused by preventing 1 air pressure inside of shell excessive, and 4 surface of lid is symmetrical arranged lifting lug 5, facilitates lifting lid 4, single-chip microcontroller
Control fan 23, electric telescopic rod 1, electric telescopic rod 2 26, motor 1, air pump 6, motor 2 10, temperature sensor 21
Control mode with baroceptor 22, solenoid valve 1, solenoid valve 2 20, solenoid valve three, solenoid valve four and display screen 3 is existing
There is the normal method in technology.
When in use: cotton yarn being suspended on inside hanger bracket 14, is then correctly assembled lid 4 and shell 1, then motor
1 and motor 2 10 work, drive hanger bracket 14 and 16 relative rotation of blender, come into full contact with cotton yarn with dyestuff, while gas
6 work of pump, is risen 1 air pressure inside of shell, is bleachinged and dyeing using high pressure, after bleachinging and dyeing, electric telescopic rod 1 and electric expansion
Bar 2 26 acts, and mouse cage 13 and hanger bracket 14 are lifted up, are detached from cotton yarn from dyestuff, at this point, air pump 6 works, it will be outer
The discharge of 1 internal gas of shell, makes that low-pressure state is presented inside shell 1, while fan 23 works, and the moisture for accelerating cotton yarn surface steams
Hair, while dyestuff is promoted in the attachment degree on cotton yarn surface, it avoids fading.Temperature sensor 21 and baroceptor 22 are real-time simultaneously
The temperature and air pressure inside shell 1 are detected, and sends data to single-chip microcontroller, controls solenoid valve three, solenoid valve convenient for single-chip microcontroller
Four and air pump 6 working condition, realize the automatic regulation of temperature and air pressure, while liquid level sensor 9 monitors dyestuff in real time
Surplus realizes filling up automatically for dyestuff convenient for the working condition of single-chip microcontroller control solenoid valve 2 20.
Condenser pipe 17 and steam pipe 18 is added by the way of automation processing in the present invention inside shell 1, realizes
Dye temperature it is controllable, while temperature sensor 21 being cooperated to act on, realizes automatic regulation, and temperature rise curve is remembered
Record and tracking guarantee coloring effect, while using air pump 6, realize that high pressure is bleachinged and dyeing and air-dry with low pressure, increase the attachment degree of dyestuff,
It prevents from fading, and liquid level sensor 9 is added, realize the automatic control of dye liquid liquid level, and built-in 14 He of hanger bracket
Lower end blender 16 can rotate, and dyestuff and cotton yarn is enable to come into full contact with, and make dyestuff attachment uniformly, guarantee even dyeing, and
Entire dyeing and air drying process are in sealing state, reduce dyestuff and contact with air, effectively prevent color caused by dye oxidation
Variation.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.