A kind of cotton yarn processing overflow dyeing machine
Technical field
The present invention relates to technical field of textile machine, specially a kind of cotton yarn processing overflow dyeing machine.
Background technology
In traditional cotton yarn processing, dyeing needs to expend more manpower and materials, and staining efficiency is low, and dyeing is not
Uniformly, and since in dyeing course, cotton yarn is chronically exposed in air, oxidized is caused, the color that cannot be pre-designed,
The problems such as causing the big heavy discount of coloring, and attachment degree of the dyestuff on cotton yarn surface is relatively low, easily causing colour fading.
Invention content
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of cotton yarn processing overflow dyeing machine, uses
Automation processing, and realize that high pressure is bleachinged and dyeing, the mode of low pressure drying increases dyestuff in the attachment degree on cotton yarn surface, avoids fading,
Dye temperature auto-control is realized simultaneously, is ensured coloring, can effectively be solved the problems in background technology.
To achieve the above object, the present invention provides following technical solution:A kind of cotton yarn processing overflow dyeing machine, including shell,
The shell is circular barrel-like structure, and enclosure bottom end setting condenser pipe and steam pipe, the condenser pipe and steam pipe
End respectively with condensation interface tube and steam pipe orifice, the condensation interface tube and steam interface tube respectively with external cold water
The circulatory system is connected with steam circulation, and the condenser pipe and steam pipe upper end setting blender, the blender lower end is set
Input shaft is put, the input shaft of the blender runs through the through-hole of outer casing bottom, and the output of the input shaft of blender and motor two
Axis connection, the motor mount of the motor two and outer casing bottom are fixedly mounted, the outer casing inner wall setting above the blender
Sliding slot, and setting mouse cage above blender, the mouse cage upper and lower ends are respectively provided with circular through hole, and the setting of mouse cage lower end outer is slided
Block, the sliding slot cooperation of the sliding block and outer casing inner wall of the mouse cage are installed, setting hanger bracket inside the mouse cage, in the hanger bracket
Meta position installs input shaft, and the input shaft upper end end of the hanger bracket is splined shaft, and the splined shaft and flower of hanger bracket upper end
The cooperation installation of key axle sleeve, the hub splines are fixedly connected with the output shaft of motor one, and the output shaft of the motor one is through lid
The through-hole in body surface face, and motor one and the motor mount of cover upper surface are fixedly mounted, the hanger bracket passes through electric expansion
Bar one is connect with hub splines, and the mouse cage is connect by electric telescopic rod two with cover, and the cover is installed with shell cooperation,
The top surface sets stomata, and installation air pump, the inner wall upper end fixed setting of the shell are coordinated at the stomata of the cover
Fan, the fan, electric telescopic rod one, electric telescopic rod two, motor one, the input terminal of air pump and motor two and microcontroller
Output terminal is electrically connected, and the input terminal of the microcontroller is electrically connected with the output terminal of external power supply, and the microcontroller is fixedly mounted on
Inside equipment box, the equipment box is fixedly mounted outside the shell.
As a preferred technical solution of the present invention, the condensation interface tube and steam interface tube are followed with external cold water
Install solenoid valve three and solenoid valve four between loop system and steam circulation additional respectively, the solenoid valve three and solenoid valve four it is defeated
Enter end to be electrically connected with the output terminal of microcontroller.
As a preferred technical solution of the present invention, the condenser pipe and steam pipe twist coil inside the shell
Wall bottom, and condenser pipe and steam pipe arranged crosswise.
As a preferred technical solution of the present invention, setting display screen outside the equipment box, the display screen is tactile
Touch screen, and display screen with microcontroller is two-way is electrically connected.
As a preferred technical solution of the present invention, the hanger bracket is uniformly arranged hanger bar along input shaft axis, and
Hang boom end fixed setting limited block.
As a preferred technical solution of the present invention, the hanger bracket centre position set temperature sensor and air pressure transmission
The output terminal of sensor, the temperature sensor and baroceptor is electrically connected with the input terminal of microcontroller.
As a preferred technical solution of the present invention, the outer casing bottom sets water outlet, the water outlet of the shell
It is connected with external wastewater treatment equipment, installs solenoid valve one, institute between the water outlet of the shell and external wastewater treatment equipment additional
The input terminal for stating solenoid valve one is electrically connected with the output terminal of microcontroller.
As a preferred technical solution of the present invention, the side setting water inlet of the shell, the shell
Water inlet is connected with external dyestuff matching device, and solenoid valve is installed additional between the water inlet of the shell and external dyestuff matching device
Two, the input terminal of the solenoid valve two is electrically connected with the output terminal of microcontroller.
As a preferred technical solution of the present invention, the shell side sets liquid level sensor, the level sensing
The output terminal of device is electrically connected with the input terminal of microcontroller.
As a preferred technical solution of the present invention, the top surface sets air hole, and at the air hole of cover
Pressure limiting valve is set, and top surface is symmetrical arranged lifting lug.
Compared with prior art, the beneficial effects of the invention are as follows:The processing of this cotton yarn is with overflow dyeing machine using automation processing
Mode, and condenser pipe and steam pipe are added in inside the housing, realize the controllable of dye temperature, while coordinate temperature sensor
Effect realizes automatic regulation, and temperature rise curve is recorded and tracked, and ensures coloring effect, while using air pump, real
Existing high pressure is bleachinged and dyeing to be air-dried with low pressure, is increased the attachment degree of dyestuff, is prevented from fading, and add in liquid level sensor, realizes dye solution
Body fluid position automatically controls, and built-in hanger bracket and lower end blender can rotate, and dyestuff and cotton yarn is enable fully to connect
It touches, makes dyestuff attachment uniform, ensure even dyeing, and entirely dyeing and air drying process are in sealing state, reduce dyestuff and sky
Gas contacts, and effectively prevent color change caused by dye oxidation.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is sectional view of the present invention;
Fig. 3 is mouse cage of the present invention and hanger bracket schematic diagram.
In figure:1 shell, 2 equipment boxs, 3 display screens, 4 covers, 5 lifting lugs, 6 air pumps, 7 motors one, 8 pressure limiting valves, 9 liquid levels pass
Sensor, 10 motors two, 11 condensation interface tube, 12 steam interface tubes, 13 mouse cages, 14 hanger brackets, 15 limited blocks, 16 blenders, 17
Condenser pipe, 18 steam pipes, 19 solenoid valves one, 20 solenoid valves two, 21 temperature sensors, 22 baroceptors, 23 fans, 24 splines
Axle sleeve, 25 electric telescopic rods one, 26 electric telescopic rods two.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of cotton yarn processing overflow dyeing machine, including shell 1, outside
Shell 1 is circular barrel-like structure, and 1 inner bottom of shell setting condenser pipe 17 and steam pipe 18, condenser pipe 17 and steam pipe 18
End connects respectively with condensation interface tube 11 and steam interface tube 12, condense interface tube 11 and steam interface tube 12 respectively with it is external
Cold water circulating system is connected with steam circulation, and condenser pipe 17 and 18 upper end of steam pipe setting blender 16 are stirred in shell 1
The dyestuff in portion, increases the touch opportunity of dyestuff and cotton yarn, 16 lower end of blender setting input shaft, and the input shaft of blender 16 runs through
The through-hole of 1 bottom of shell, and the output axis connection of the input shaft of blender 16 and motor 2 10, motor 2 10 and 1 bottom of shell
Motor mount be fixedly mounted, 1 inner wall of the shell setting sliding slot of the top of blender 16, and 16 top setting mouse cage of blender
13, prevent cotton yarn from being contacted with 1 inner wall of shell, 13 upper and lower ends of mouse cage are respectively provided with circular through hole, and 13 lower end outer of mouse cage is set
Sliding block, the sliding block of mouse cage 13 are installed with the sliding slot cooperation of 1 inner wall of shell, 13 inside setting hanger bracket 14 of mouse cage, in hanger bracket 14
Meta position installs input shaft, and the input shaft upper end end of hanger bracket 14 is splined shaft, and the splined shaft and flower of 14 upper end of hanger bracket
The cooperation installation of key axle sleeve 24, hub splines 24 are fixedly connected with the output shaft of motor 1, and the output shaft of motor 1 runs through cover 4
The through-hole on surface, and motor 1 and the motor mount of 4 upper surface of cover are fixedly mounted, hanger bracket 14 passes through electric telescopic rod
One 25 connect with hub splines 24, and mouse cage 13 is connect by electric telescopic rod 2 26 with cover 4, and cover 4 is pacified with the cooperation of shell 1
Dress, 4 surface of cover set stomata, and installation air pump 6, the inner wall upper end fixed setting fan of shell 1 are coordinated at the stomata of cover 4
23, fan 23, electric telescopic rod 1, electric telescopic rod 2 26, motor 1, air pump 6 and motor 2 10 input terminal and monolithic
The output terminal electrical connection of machine, the input terminal of microcontroller are electrically connected with the output terminal of external power supply, and microcontroller is fixedly mounted on equipment
Inside case 2, equipment box 2 is fixedly mounted on outside shell 1, condenses interface tube 11 and steam interface tube 12 and external circulating chilled water
Install solenoid valve three and solenoid valve four between system and steam circulation additional respectively, the input terminal of solenoid valve three and solenoid valve four with
The output terminal electrical connection of microcontroller, is easy to implement automatically controlling for dye temperature, condenser pipe 17 and steam pipe 18 are twist
It is coiled in 1 inner wall bottom of shell, and condenser pipe 17 and 18 arranged crosswise of steam pipe, 2 outside setting display screen 3 of equipment box, display
Screen 3 is touch screen, and display screen 3 with microcontroller is two-way is electrically connected, facilitate presentation of information and instruction input, hanger bracket 14 is along input
Axis axis is uniformly arranged hanger bar, and 14 end of hanger bar fixed setting limited block 15, prevents cotton yarn from coming off from hanger bar surface,
14 centre position set temperature sensor 21 of hanger bracket and baroceptor 22, temperature sensor 21 and baroceptor 22 it is defeated
Outlet is electrically connected with the input terminal of microcontroller, and pressure gentle to the temperature inside shell 1 is monitored, the setting water outlet of 1 bottom of shell
Mouthful, the water outlet of shell 1 is connected with external wastewater treatment equipment, is added between the water outlet of shell 1 and external wastewater treatment equipment
Solenoid valve 1 is filled, the input terminal of solenoid valve 1 is electrically connected with the output terminal of microcontroller, convenient for the cleaning of exhaust gas dyestuff, shell
1 side setting water inlet, the water inlet of shell 1 are connected with external dyestuff matching device, the water inlet of shell 1 and external dyestuff
Install solenoid valve 2 20 between matching device additional, the input terminal of solenoid valve 2 20 is electrically connected with the output terminal of microcontroller, convenient for dyestuff
Filling, 1 side of shell setting liquid level sensor 9, the output terminal of liquid level sensor 9 is electrically connected with the input terminal of microcontroller, just
Dyestuff surplus inside monitoring shell 1,4 surface of cover setting air hole, and pressure limiting valve 8 is set at the air hole of cover 4,
Explosion caused by preventing 1 air pressure inside of shell excessive, and 4 surface of cover is symmetrical arranged lifting lug 5, facilitates lifting cover 4, microcontroller
Control fan 23, electric telescopic rod 1, electric telescopic rod 2 26, motor 1, air pump 6, motor 2 10, temperature sensor 21
Control mode with baroceptor 22, solenoid valve 1, solenoid valve 2 20, solenoid valve three, solenoid valve four and display screen 3 is existing
There is the normal method in technology.
When in use:Cotton yarn is suspended on inside hanger bracket 14, is then correctly assembled cover 4 and shell 1, then motor
1 and motor 2 10 work, drive 16 relative rotation of hanger bracket 14 and blender, cotton yarn is made to be come into full contact with dyestuff, while gas
6 work of pump, is risen 1 air pressure inside of shell, is bleachinged and dyeing using high pressure, after bleachinging and dyeing, electric telescopic rod 1 and electric expansion
Bar 2 26 acts, and mouse cage 13 and hanger bracket 14 are lifted up, cotton yarn is made to be detached from from dyestuff, at this point, air pump 6 works, it will be outer
1 internal gas of shell is discharged, and 1 inside of shell is made low-pressure state to be presented, while fan 23 works, the moisture for accelerating cotton yarn surface steams
Hair, while attachment degree of the dyestuff on cotton yarn surface is promoted, it avoids fading.Temperature sensor 21 and baroceptor 22 are real-time simultaneously
The temperature inside shell 1 and air pressure are detected, and sends data to microcontroller, convenient for microcontroller control solenoid valve three, solenoid valve
Four and the working condition of air pump 6, realize the automatic regulation of temperature and air pressure, while liquid level sensor 9 monitors dyestuff in real time
Surplus convenient for the working condition of microcontroller control solenoid valve 2 20, realizes that the automatic of dyestuff is filled up.
The present invention adds in condenser pipe 17 and steam pipe 18 in a manner that automation is processed inside shell 1, realizes
Dye temperature it is controllable, while temperature sensor 21 is coordinated to act on, realizes automatic regulation, and temperature rise curve is remembered
Record and tracking ensure coloring effect, while use air pump 6, realize that high pressure is bleachinged and dyeing and are air-dried with low pressure, increase the attachment degree of dyestuff,
It prevents from fading, and adds in liquid level sensor 9, realize automatically controlling, and built-in 14 He of hanger bracket for dye liquid liquid level
Lower end blender 16 can rotate, and dyestuff and cotton yarn is enable to come into full contact with, and make dyestuff attachment uniform, ensure even dyeing, and
Entire dyeing and air drying process are in sealing state, reduce dyestuff and are contacted with air, effectively prevent color caused by dye oxidation
Variation.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.