CN108218411A - A kind of production method of Float Glass Annealing stove hollow roll - Google Patents

A kind of production method of Float Glass Annealing stove hollow roll Download PDF

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Publication number
CN108218411A
CN108218411A CN201611134140.3A CN201611134140A CN108218411A CN 108218411 A CN108218411 A CN 108218411A CN 201611134140 A CN201611134140 A CN 201611134140A CN 108218411 A CN108218411 A CN 108218411A
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float glass
annealing stove
glass annealing
hollow roll
hours
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王永江
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Xuzhou Connor Hi-Tech Materials Science And Technology Co Ltd
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Xuzhou Connor Hi-Tech Materials Science And Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/18Construction of the conveyor rollers ; Materials, coatings or coverings thereof
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/18Construction of the conveyor rollers ; Materials, coatings or coverings thereof
    • C03B35/181Materials, coatings, loose coverings or sleeves thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3821Boron carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
    • C04B2235/3873Silicon nitrides, e.g. silicon carbonitride, silicon oxynitride
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602Making the green bodies or pre-forms by moulding
    • C04B2235/6022Injection moulding
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/94Products characterised by their shape

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses a kind of production method of Float Glass Annealing stove hollow roll, the invention belongs to fused quartz ceramic production of articles field, composition of raw materials that the product uses is produced count by weight percentage:20 30 mesh vitreous silica silicon powders 25 27%, 60 70 mesh vitreous silica silicon powders 46 48%, 120 130 mesh vitreous silica silicon powders 21%, boron carbide 4%, silicon nitride 1%, nanometre glue 0.40%, ammonium persulfate 0.20%, tetramethylethylenediamine 0.20%, polyethylene glycol 200 0.20%;The production method has using series of advantages such as few, simple for process, the pollution-free waste discharge of equipment, good product qualities;Product Float Glass Annealing stove hollow roll has excellent hot property, chemical stability and electrical insulation capability below 1100 DEG C, transmits and uses mainly as Float Glass Annealing stove.

Description

A kind of production method of Float Glass Annealing stove hollow roll
Technical field
The invention belongs to fused quartz ceramic production of articles field more particularly to one kind using vitreous silica silicon powder as raw material The method for producing Float Glass Annealing stove hollow roll.
Background technology
Fused quartz ceramic is a kind of using vitreous silica as raw material, using vitreous silica material made of ceramic production technology Material, its main feature is that:Coefficient of thermal expansion is small, thermal stability is good, electrical insulating property is good, chemerosiveness resistent is good;Quartz-ceramics maximum When advantage is below l1O0 DEG C, intensity increases with the raising of temperature, and during from room temperature to 1100 DEG C, intensity can increase Add 33%, product still can normal use at 1250 DEG C.The major product type of fused quartz ceramic is various, such as glass horizontal steel Change stove Quartz Ceramic Roller, float glass furnace damper block, Float Glass Annealing stove hollow roll, cast steel water nozzle, metal tape Material heat-treatment furnace hollow roll, glass and metallurgical furnace water nozzle, punch, crucible, furnace body, section's sulphur, even section cylinder, stirring rod, material Basin, rotation pipe, coke oven door and tedge liner and insulative inserts, microwave screen, arc-extinguish chamber, efficient batch furnace thermal insulation Device, laser reflector and other optical elements, quartz light sources light reflection and the such as part are absorbed in addition, in guided missile, rocket, thunder Up to etc. also have a small amount of application.The primary raw material that these products use all is vitreous silica silicon powder, and difference is only that silicon is micro- The granularity of powder is different, auxiliary material is different, product shape is different.The present invention is a kind of Float Glass Annealing stove hollow roll, The transmission of Float Glass Annealing stove product is exclusively used in, the product requirement intensity height, high temperature resistant, temperature in use are up to 1100 DEG C of left sides It is right, it is necessary to have have stable high-temperature performance indeformable, thermal expansion is small, chemical stability is good, surface it is smooth it is fine and smooth, wearability is good, warp The features such as not easy to wear is used for a long time.The key technical problem that product of the present invention intends to solve in production has four, first, melting The optimum proportioning of the granularity of quartz-ceramics powder;Second is that the influence of quartz-ceramics additives on sintering property of fused quartz ceramics; Third, the optimal combination of auxiliary material;Fourth, large-scale shuttle kiln sintering temperature and sintering time determine.
Invention content
Present invention mainly solves the problem of be to provide a kind of production method of Float Glass Annealing stove hollow roll, production should The raw material weight proportioning of soup processed that product uses is:20-30 mesh vitreous silica silicon powder 25-27%, 60-70 mesh vitreous silica silicon powders 46- 48%th, 120-130 mesh vitreous silica silicon powder 21%, boron carbide 4%, silicon nitride 1%, nanometre glue 0.40%, ammonium persulfate 0.20%, four Methyl ethylenediamine 0.20%, polyethylene glycol 200 0.20%.
The present invention can be achieved through the following technical solutions:
(1)The nanometre glue of formula ratio, ammonium persulfate, tetramethylethylenediamine, polyethylene glycol 200 are first added in into stirring in agitator tank It in tank, is uniformly mixed under room temperature, then 20-30 mesh vitreous silicas silicon powder, the 60-70 mesh vitreous silica silicon of formula ratio is micro- Powder, 120-130 mesh vitreous silicas silicon powder, boron carbide, silicon nitride are sent into ball mill ball milling 1.8-2.0 hours, will be in agitator tank Mixture be heated to 30-35 DEG C after add in ball mill, blending is uniform;
(2)Material in ball mill is filled into the hollow roller mould of Float Glass Annealing stove, using the side shaken in casting Method cast molding, then pressurization slough mold after placing 28-29 hours, then naturally dry 41-42 hours;
(3)By the Float Glass Annealing stove dried with hollow roll be sent into kiln begin to warm up heating, first through 2.4-2.6 hours when Between by sintering temperature slowly after 0 DEG C rises to 400 DEG C, then sintering temperature is risen to 1185- from 400 DEG C within 7 hour time 1195 DEG C, this temperature is maintained to stop heating after 31-32 hours, be gradually cooled to after room temperature and obtain Float Glass Annealing stove with hollow The blank material of roller;
(4)The blank material of Float Glass Annealing stove hollow roll is sent into cylindrical grinder, by outer circle be milled to predetermined size up into Product.
The present invention further technical solution be:
Step(3)For coal gas shuttle kiln occurs for the kiln.
Step(3)Sintering temperature in the kiln is 1190 DEG C, and the total time of sintering is 31.5 hours.
The beneficial effects of the invention are as follows:Provide a kind of production method of Float Glass Annealing stove hollow roll, the production Method has using series of advantages such as few, simple for process, the pollution-free waste discharge of equipment, good product qualities;Product float glass process Glass oven hollow roll has excellent hot property, chemical stability and electrical insulation capability below 1200 DEG C, mainly It is used as Float Glass Annealing stove with transmission product.
Specific embodiment
The present invention is further described by following embodiment.
Embodiment 1:
First the nanometre glue, 0.20% ammonium persulfate that total amount is 0.40%, 0.20% tetramethyl second two will will be accounted in agitator tank Amine, 0.20% polyethylene glycol 200 are added in agitator tank, are uniformly mixed under room temperature, then will account for the 20-30 mesh that total amount is 25% Vitreous silica silicon powder accounts for 60-70 mesh vitreous silicas silicon powder that total amount is 48%, accounts for the 180-200 mesh melting that total amount is 21% Quartzy silicon powder accounts for boron carbide that total amount is 4%, accounts for the silicon nitride that total amount is 1% and be sent into ball mill ball milling 1.8 hours, will stir Mixture in tank adds in ball mill after being heated to 30 DEG C, blending is uniform;Material in ball mill is filled and is moved back into float glass The hollow roller mould of stove, using the method cast molding shaken in casting, then pressurization sloughs mold after placing 28 hours, Naturally dry 42 hours again;The Float Glass Annealing stove dried is sent into kiln with hollow roll and begins to warm up heating, it is first small through 2.4 When time by sintering temperature slowly after 0 DEG C rises to 400 DEG C, then rose to sintering temperature from 400 DEG C within 7 hour time 1185 DEG C, this temperature is maintained to stop heating after 32 hours, Float Glass Annealing stove hollow roll is obtained after being gradually cooled to room temperature Blank material;The blank material of Float Glass Annealing stove hollow roll is sent into cylindrical grinder, outer circle is milled to predetermined size to obtain the final product Finished product.
Embodiment 2:
First the nanometre glue, 0.20% ammonium persulfate that total amount is 0.40%, 0.20% tetramethyl second two will will be accounted in agitator tank Amine, 0.20% polyethylene glycol 200 are added in agitator tank, are uniformly mixed under room temperature, then will account for the 20-30 mesh that total amount is 26% Vitreous silica silicon powder accounts for 60-70 mesh vitreous silicas silicon powder that total amount is 47%, accounts for the 180-200 mesh melting that total amount is 21% Quartzy silicon powder accounts for boron carbide that total amount is 4%, accounts for the silicon nitride that total amount is 1% and be sent into ball mill ball milling 1.8 hours, will stir Mixture in tank adds in ball mill after being heated to 30 DEG C, blending is uniform;Material in ball mill is filled and is moved back into float glass The hollow roller mould of stove, using the method cast molding shaken in casting, then pressurization sloughs mould after placing 28.5 hours Tool, then naturally dry 41.5 hours;The Float Glass Annealing stove dried is sent into kiln with hollow roll and begins to warm up heating, is first passed through The time of 2.5 hours by sintering temperature slowly after 0 DEG C rises to 400 DEG C, then within 7 hour time by sintering temperature from 400 DEG C 1190 DEG C are risen to, this temperature is maintained to stop heating after 31.5 hours, Float Glass Annealing stove is obtained after being gradually cooled to room temperature With the blank material of hollow roll;The blank material of Float Glass Annealing stove hollow roll is sent into cylindrical grinder, outer circle is milled to regulation Size is got product.
Embodiment 3:
First the nanometre glue, 0.20% ammonium persulfate that total amount is 0.40%, 0.20% tetramethyl second two will will be accounted in agitator tank Amine, 0.20% polyethylene glycol 200 are added in agitator tank, are uniformly mixed under room temperature, then will account for the 20-30 mesh that total amount is 27% Vitreous silica silicon powder accounts for 60-70 mesh vitreous silicas silicon powder that total amount is 46%, accounts for the 180-200 mesh melting that total amount is 21% Quartzy silicon powder accounts for boron carbide that total amount is 4%, accounts for the silicon nitride that total amount is 1% and be sent into ball mill ball milling 1.8 hours, will stir Mixture in tank adds in ball mill after being heated to 30 DEG C, blending is uniform;Material in ball mill is filled and is moved back into float glass The hollow roller mould of stove, using the method cast molding shaken in casting, then pressurization sloughs mold after placing 29 hours, Naturally dry 412 hours again;The Float Glass Annealing stove dried is sent into kiln with hollow roll and begins to warm up heating, first through 2.6 The time of hour is by sintering temperature slowly after 0 DEG C rises to 400 DEG C, then rose sintering temperature from 400 DEG C within 7 hour time To 1195 DEG C, this temperature is maintained to stop heating after 31 hours, be gradually cooled to after room temperature and obtain Float Glass Annealing stove with hollow The blank material of roller;The blank material of Float Glass Annealing stove hollow roll is sent into cylindrical grinder, outer circle is milled to predetermined size i.e. Obtain finished product.

Claims (3)

1. a kind of production method of Float Glass Annealing stove hollow roll, composition of raw materials is count by weight percentage:20-30 mesh Vitreous silica silicon powder 25-27%, 60-70 mesh vitreous silica silicon powder 46-48%, 120-130 mesh vitreous silica silicon powder 21%, Boron carbide 4%, silicon nitride 1%, nanometre glue 0.40%, ammonium persulfate 0.20%, tetramethylethylenediamine 0.20%, polyethylene glycol 200 0.20%;It is characterized in that:
(1)The nanometre glue of formula ratio, ammonium persulfate, tetramethylethylenediamine, polyethylene glycol 200 are first added in into stirring in agitator tank It in tank, is uniformly mixed under room temperature, then 20-30 mesh vitreous silicas silicon powder, the 60-70 mesh vitreous silica silicon of formula ratio is micro- Powder, 120-130 mesh vitreous silicas silicon powder, boron carbide, silicon nitride are sent into ball mill ball milling 1.8-2.0 hours, will be in agitator tank Mixture be heated to 30-35 DEG C after add in ball mill, blending is uniform;
(2)Material in ball mill is filled into the hollow roller mould of Float Glass Annealing stove, using the side shaken in casting Method cast molding, then pressurization slough mold after placing 28-29 hours, then naturally dry 41-42 hours;
(3)By the Float Glass Annealing stove dried with hollow roll be sent into kiln begin to warm up heating, first through 2.4-2.6 hours when Between by sintering temperature slowly after 0 DEG C rises to 400 DEG C, then sintering temperature is risen to 1185- from 400 DEG C within 7 hour time 1195 DEG C, this temperature is maintained to stop heating after 31-32 hours, be gradually cooled to after room temperature and obtain Float Glass Annealing stove with hollow The blank material of roller;
(4)The blank material of Float Glass Annealing stove hollow roll is sent into cylindrical grinder, by outer circle be milled to predetermined size up into Product.
2. a kind of production method of Float Glass Annealing stove hollow roll according to claim 1, it is characterized in that:Step (3)For coal gas shuttle kiln occurs for the kiln.
3. a kind of production method of Float Glass Annealing stove hollow roll according to claim 1, it is characterized in that:Step (3)Sintering temperature in the kiln is 1190 DEG C, and the total time of sintering is 31.5 hours.
CN201611134140.3A 2016-12-10 2016-12-10 A kind of production method of Float Glass Annealing stove hollow roll Pending CN108218411A (en)

Priority Applications (1)

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CN201611134140.3A CN108218411A (en) 2016-12-10 2016-12-10 A kind of production method of Float Glass Annealing stove hollow roll

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611134140.3A CN108218411A (en) 2016-12-10 2016-12-10 A kind of production method of Float Glass Annealing stove hollow roll

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CN108218411A true CN108218411A (en) 2018-06-29

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Application publication date: 20180629