Invention content
In order to solve problem of the prior art, an embodiment of the present invention provides a kind of quick response servos of injection moulding machine
Control system.The technical solution is as follows:
On the one hand, an embodiment of the present invention provides a kind of quick response servo-control system of injection moulding machine, the notes
Molding machine includes:Injection cylinder, the injection cylinder include:Cylinder barrel, the cylinder cap for being arranged on cylinder barrel both ends and cylinder bottom are arranged on
Piston and one end in cylinder barrel are connect with piston and the other end stretches out the piston rod of cylinder cap, and cylinder barrel, piston, cylinder cap form the
One inner cavity, cylinder barrel, piston, cylinder bottom form second inner chamber;
The system comprises:
Fuel tank, for storing hydraulic oil;
Hydraulic pump connects respectively with fuel tank and injection cylinder, for the hydraulic oil in fuel tank to be pumped into injection cylinder;
Servo motor is connect with hydraulic pump, for controlling hydraulic pump works;
Oil return solenoid valve, respectively the oil outlet with fuel tank and hydraulic pump connect, for before injection starts, hydraulic pump to be pumped
The hydraulic oil gone out is directed back to fuel tank;It is additionally operable to, when being molded beginning, stop the section hydraulic oil that hydraulic pump pumps out being directed back to oil
Case;
Servo electromagnetic valve, respectively with the first inner chamber of injection cylinder, second inner chamber, hydraulic pump oil outlet and fuel tank
Connection, for when being molded beginning, the hydraulic oil that hydraulic pump pumps out being imported into second inner chamber, and simultaneously will be in first inner chamber
Hydraulic oil be directed back in fuel tank.
In the quick response servo-control system of the above-mentioned injection moulding machine of the embodiment of the present invention, the servo electromagnetic valve
Including:With the first actuator port of first inner chamber connection, the second actuator port, fuel-displaced with hydraulic pump being connect with second inner chamber
The oil inlet of mouth connection and the oil outlet being connect with fuel tank,
The servo electromagnetic valve be used for be molded start when, oil inlet is connected with the second actuator port, while by first
Actuator port is connected with oil outlet.
In the quick response servo-control system of the above-mentioned injection moulding machine of the embodiment of the present invention, the servo electromagnetic valve
For two-position four-way solenoid valve or three position four-way electromagnetic valve.
In the quick response servo-control system of the above-mentioned injection moulding machine of the embodiment of the present invention, the oil return solenoid valve
For two-position two-way solenoid valve.
In the quick response servo-control system of the above-mentioned injection moulding machine of the embodiment of the present invention, the hydraulic pump is single
To quantitative hydraulic pump.
In the quick response servo-control system of the above-mentioned injection moulding machine of the embodiment of the present invention, further include:It is connected to
Filter between hydraulic pump and fuel tank.
The advantageous effect that technical solution provided in an embodiment of the present invention is brought is:
By the way that before injection, the hydraulic oil that hydraulic pump pumps out is directed back in fuel tank using oil return solenoid valve so that control
The servo motor of hydraulic pump processed can reach maximum (top) speed before injection, overcome servo motor since rotating speed promotion needs the time
The problem of caused response speed is slow, in this way when proceeding by injection, the Serve Motor Control hydraulic pump of working at high speed will be oily
Hydraulic oil in case through servo electromagnetic valve, is pumped into injection cylinder, carries out injection work, substantially increases the injection of the system
Response speed meets the injection requirement of thin-wall product.In addition, the system has excellent dynamic stability and response quickly
Property, the mono- ﹑ control accuracies Gao ﹑ debugging of Jie structure Jin Cou ﹑ oil circuits Jian is easy, and closed-loop control can be carried out to injection moulding speed, makes
The injection moulding speed booster response time reaches the booster response time of servo electromagnetic valve, and keeps the high-precision of servo motor energy saving
Characteristic.
Embodiment one
An embodiment of the present invention provides a kind of quick response servo-control systems of injection moulding machine, are particularly suitable for thin
The preparation of wall product, referring to Fig. 2, which can include:
Fuel tank 1, for storing hydraulic oil.
Hydraulic pump 4 connects respectively with fuel tank 1 and injection cylinder 7, for the hydraulic oil in fuel tank 1 to be pumped into injection cylinder 7
In.
Servo motor 3 is connect with hydraulic pump 4, for hydraulic pump 4 to be controlled to work.
Oil return solenoid valve 5, respectively the oil outlet with fuel tank 1 and hydraulic pump 4 connect, for before injection starts, by hydraulic pressure
The hydraulic oil that pump 4 pumps out is directed back to fuel tank 1;It is additionally operable to, when being molded beginning, stop leading the section hydraulic oil that hydraulic pump 4 pumps out
Return to fuel tank 1.
Servo electromagnetic valve 6, respectively with the first inner chamber of injection cylinder 7 71, second inner chamber 72, hydraulic pump 4 oil outlet, with
And fuel tank 1 connects, and for when being molded beginning, the hydraulic oil that hydraulic pump 4 pumps out to be imported into second inner chamber 72, and simultaneously will
Hydraulic oil in first inner chamber 71 is directed back in fuel tank 1.
It should be noted that the injection molding of thin-wall product and the injection molding of conventional products have higher requirement, it is main
If it is required that in injection start time, injection moulding machine has larger injection acceleration, so that injection moulding speed is rapidly achieved note
Modeling requirement, i.e. requirement injection fast response time.In order to meet above-mentioned requirements, in the present embodiment, before injection starts, it is switched on
Servo motor 3, meanwhile, under the action of oil return solenoid valve 5, the hydraulic oil that hydraulic pump 4 pumps out can be directed back in fuel tank 1, caused
Servo motor 3 is made to can reach maximum (top) speed before injection starts, in this way when starting injection, can effectively be overcome due to servo electricity
The problem of promotion of 3 rotating speed of machine needs the time, starts low-response improves the injection acceleration at injection initial stage.Specifically, when injection is opened
During the beginning, quick response, oil return solenoid valve 5 stop the part for pumping out hydraulic pump 4 simultaneously for oil return solenoid valve 5 and servo electromagnetic valve 6
Hydraulic oil is directed back to fuel tank 1, and the hydraulic oil that hydraulic pump 4 pumps out is imported into second inner chamber 72 by servo electromagnetic valve 6, and simultaneously
Hydraulic oil in first inner chamber 71 is directed back in fuel tank 1, when having ensured that injection starts, the hydraulic oil that is passed through in second inner chamber 72
Amount so that injection cylinder 7 has larger injection acceleration.
In addition, servo electromagnetic valve 6 is additionally operable to when injection cylinder 7 resets, the hydraulic oil that hydraulic pump 4 pumps out is imported into
In one inner cavity 71, and the hydraulic oil in second inner chamber 72 is directed back in fuel tank 1 simultaneously.It should be noted that injection cylinder 7
It resetting to work with the oil return of oil return solenoid valve 5 and be carried out at the same time, the hydraulic oil that such hydraulic pump 4 pumps out will be divided into two parts,
A part of hydraulic oil will be imported by servo electromagnetic valve 6 in first inner chamber 71, be resetted for injection cylinder 7, another part hydraulic pressure
It is oily then flowed back into fuel tank 1 by oil return solenoid valve 5.It is of course also possible to which above-mentioned two process is separately carried out, do not limit here
System.
Specifically, referring to Fig. 1, servo electromagnetic valve 6 can include:The first actuator port 61 for being connected with first inner chamber 71,
The second actuator port 62 for being connect with second inner chamber 72, the oil inlet 63 being connect with the oil outlet of hydraulic pump 4 and with fuel tank 1
The oil outlet 64 of connection.
Servo electromagnetic valve 6 be used for be molded start when, oil inlet 63 and the second actuator port 62 are connected, while by first
Actuator port 61 is connected with oil outlet 64.
In the present embodiment, servo electromagnetic valve 6 can be also used for when injection cylinder 7 resets, by oil inlet 63 and first
Actuator port 61 is connected, while the second actuator port 62 is connected with oil outlet 64.
Optionally, servo electromagnetic valve 6 can be two-position four-way solenoid valve or three position four-way electromagnetic valve.
In the present embodiment, when servo electromagnetic valve 6 is two-position four-way solenoid valve, there are mainly two types of operating mode,
First, for when being molded beginning, oil inlet 63 and the second actuator port 62 are connected, while by the first actuator port 61 with going out
Hydraulic fluid port 64 is connected;The second is for when injection cylinder 7 resets, oil inlet 63 and the first actuator port 61 to be connected, simultaneously will
Second actuator port 62 is connected with oil outlet 64.It can work together with the oil return of oil return solenoid valve 5 at this point, injection cylinder 7 resets
Shi Jinhang.When servo electromagnetic valve 6 is three position four-way electromagnetic valve, removes outside above two operating mode, be also in third
Kind operating mode, under this operating mode, four mouths (i.e. the first actuator port 61, the second actuator port of servo electromagnetic valve 6
62nd, oil inlet 63 and oil outlet 64) it is not turned between each other.This operating mode, can be with the oil return of oil return solenoid valve 5
Work is used in combination.
Optionally, oil return solenoid valve 5 can be two-position two-way solenoid valve.At this point, there are two types of Working moulds for the tool of oil return solenoid valve 5
Formula, one is two working holes (not indicated in attached drawing) of itself are connected, the second is between disconnecting itself two working hole
Connection.
Optionally, hydraulic pump 4 can be unidirectional quantitative hydraulic pump, the in this way flow direction and flow convenient for control hydraulic oil, have
Conducive to accurate control injection moulding speed.
Optionally, referring to Fig. 2, which can also include:The filter 2 being connected between hydraulic pump 4 and fuel tank 1 is used
In filtering out the impurity in hydraulic oil.
Below in conjunction with the accompanying drawings, the quick response servo-control system of the injection moulding machine, control injection are briefly introduced
Molding injection moulding process.
Before injection starts, servo motor 3 first opens rotation, meanwhile, fuel tank 1 and hydraulic pump 4 is connected in oil return solenoid valve 5
Oil outlet so that the hydraulic oil that hydraulic pump 4 pumps out is directed back in fuel tank 1, and in the process, the rotating speed of servo motor 3 is being molded
Maximum is can reach before starting, the response speed of servo motor 3 can be effectively improved.
When being molded beginning, oil return solenoid valve 5 stops the oil outlet of conducting fuel tank 1 and hydraulic pump 4, meanwhile, servo electromagnetism
6 hydraulic fluid port 63 of valve is connected with the second actuator port 62, and the first actuator port 61 with oil outlet 64 is connected and (is pumped hydraulic pump 4
The hydraulic oil gone out is imported into second inner chamber 72, and the hydraulic oil in first inner chamber 71 is directed back in fuel tank 1), at this point, always
Servo motor 3 in maximum (top) speed work controls hydraulic pump 4, pumps out in hydraulic oil to second inner chamber 72, open from fuel tank 1
Beginning quickly carries out injection work.
After the completion of injection, servo motor 3 can also work a period of time, to complete the reset of injection cylinder 7, at this point, watching
It takes solenoid valve 6 oil inlet 63 and the first actuator port 61 are connected, while the second actuator port 62 is connected (i.e. with oil outlet 64
The hydraulic oil that hydraulic pump 4 pumps out is imported into first inner chamber 71, and the hydraulic oil in second inner chamber 72 is directed back to oil simultaneously
In case 1).
The quick response servo-control system of injection moulding machine provided in an embodiment of the present invention, by before injection, adopting
The hydraulic oil that hydraulic pump pumps out is directed back in fuel tank with oil return solenoid valve so that controlling the servo motor of hydraulic pump can note
Reach maximum (top) speed before modeling, overcome the problem of response speed caused by servo motor needs the time due to rotating speed promotion is slow, this
Sample is when proceeding by injection, the Serve Motor Control hydraulic pump of working at high speed, by the hydraulic oil in fuel tank, through servo electromagnetism
Valve is pumped into injection cylinder, carries out injection work, is substantially increased the injection response speed of the system, is met thin-wall product
Injection requirement.In addition, the system has excellent dynamic stability and response quickly of system, the mono- ﹑ controls of Jie structure Jin Cou ﹑ oil circuits Jian
Precision Gao ﹑ debugging processed is easy, and can carry out closed-loop control to injection moulding speed, reaches the injection moulding speed booster response time and watches
The booster response time of solenoid valve is taken, and keeps the high-precision energy conservation characteristic of servo motor.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.