CN108214920A - A kind of process units - Google Patents
A kind of process units Download PDFInfo
- Publication number
- CN108214920A CN108214920A CN201711203132.4A CN201711203132A CN108214920A CN 108214920 A CN108214920 A CN 108214920A CN 201711203132 A CN201711203132 A CN 201711203132A CN 108214920 A CN108214920 A CN 108214920A
- Authority
- CN
- China
- Prior art keywords
- major ingredient
- slurry
- auxiliary material
- water
- metering units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/383—Producing cellular concrete comprising stirrers to effect the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of process units.The process units includes being arranged on the shunt tubes below slurry mixer, is used to supply the slurry to foamed cell and/or concrete tank；The reversing unit being arranged between slurry mixer and shunt tubes is further included, is used to that the slurry mixer to be controlled to supply the slurry to the foamed cell and/or concrete tank.The foamed concrete production unit of two kinds of forms is combined into one by the present invention, greatly reduces construction cost, and production capacity can be utilized on to greatest extent, while is solved the problems, such as the idleness of equipment and met the market demand.
Description
Technical field
The present invention relates to a kind of process units；Specifically, it is related to a kind of cast-in-place, masonry process units of adaptation.
Background technology
Foamed concrete is also referred to as foam concrete or lightweight concrete.Foamed concrete is a kind of containing a large amount of closing gas
The novel light insulation material in hole is foamed foaming agent with mechanically or chemically abundant by the foamed system of foaming machine,
And uniformly mix foam with cement mortar, then cast-in-place construction is carried out by the pumping system of foaming machine or mold is molded, through certainly
It so conserves and is formed.
Traditional foamed concrete product line is to be suitble to the Wet-type concrete mixing plant of cast-in-place construction or foaming masonry molding
Line.For example, CN 202943740U disclose a kind of composite material production system, foamed concrete mixed cell, production mould are included
Tool, recombiner unit and cutter unit, the foamed concrete mixed cell are connect with production mould, production mould and recombiner unit
It connects, reinforcement skeleton is installed in production mould, production mould is followed by recombiner unit, and recombiner unit is connect with cutter unit.It should
Unit only has the function of masonry molding of foaming.For another example, CN101550736A discloses a kind of non-dismantling formwork casting in-situ composite lightweight
The equipment of wall：Using pressure fiber cement board as wall external layer and non-dismantling formwork, poured in the interlayer between pressure fiber cement board
Physical blowing concrete pours rear lightweight physical blowing concrete and is integrally formed with pressure fiber cement board；Using foaming, mix
Close, the foaming conveyor of conveying integrated is filling machine, configuration shunt buffer realizes that linkage automation pours.The equipment is only
There is cast in situs.
In fact, it is completely the same, only finished product after stirring on the feeding system and stirring system of two kinds of units
The whereabouts of slurries is different, one be loaded into concrete tank to scene carry out it is cast-in-place, the other is injection mold output building block or
Plank.After the completion of whole molds pour, since the restriction of curing time prevents to have leisure mold from vacateing in time, cause feeding with
Stirring system shutdown causes the wasting of resources.In addition, a big construction item or a region are to building block and cast-in-place concrete
Demand be simultaneous.Therefore, there is an urgent need to a kind of production unit of foamed concrete, cast-in-place and masonry can be realized
Two kinds of functions.
Invention content
The present invention is arranged in equipment with optimizing on supporting structure, by the foamed concrete production unit of its two kinds of forms
It is combined into one, greatly reduces construction cost, production capacity can be utilized on to greatest extent, while solve the idleness of equipment and meet market
The problem of demand.
The present invention provides a kind of process units, including：
Stent is arranged on the top of the process units, for supporting major ingredient metering units, auxiliary material metering units and slurry
Expect blender；
Platform is arranged on the lower part of the process units, for accommodating foamed cell and concrete tank；
Major ingredient storage unit is used to store the major ingredient that foamed concrete uses, and supplying the major ingredient into major ingredient meter
Measure unit；
Auxiliary material storage unit is used to store the auxiliary material that foamed concrete uses, and supplying the auxiliary material into auxiliary material meter
Measure unit；
Water cell is used to store the water that foamed concrete uses, and supplying the water into major ingredient metering units；
Major ingredient metering units are used to measure the major ingredient and water, and supplying the major ingredient and water into slurry mixer；
The major ingredient metering units are arranged on the top of the stent；
Auxiliary material metering units are used to measure the auxiliary material, and supply it to slurry mixer；The auxiliary material metering is single
Member is arranged on the top of the stent；
Slurry mixer is used to receive major ingredient from the major ingredient metering units and water and from the auxiliary material
The auxiliary material of metering units, and be slurry by the stirring of the major ingredient, auxiliary material and water；
Shunt tubes are arranged on the lower section of the slurry mixer, for being supplied to foamed cell and/or concrete tank
To the slurry；With
Reversing unit is arranged between the slurry mixer and the shunt tubes, for the slurry to be controlled to stir
It mixes device and supplies the slurry to the foamed cell and/or concrete tank.
The present invention also provides a kind of process units, including：
Stent is arranged on the top of the process units, for supporting major ingredient metering units, auxiliary material metering units and slurry
Expect blender；
Platform is arranged on the lower part of the process units, for accommodating foamed cell and concrete tank；
Major ingredient storage unit is used to store the major ingredient that foamed concrete uses, and supplying the major ingredient into major ingredient meter
Measure unit；
Auxiliary material storage unit is used to store the auxiliary material that foamed concrete uses, and supplying the auxiliary material into auxiliary material meter
Measure unit；
Water cell is used to store the water that foamed concrete uses, and supplying the water into water metering units；
Major ingredient metering units are used to measure the major ingredient, and supply it to slurry mixer；The major ingredient metering is single
Member is arranged on the top of the stent；
Auxiliary material metering units are used to measure the auxiliary material, and supply it to slurry mixer；The auxiliary material metering is single
Member is arranged on the top of the stent；
Water metering units are used to measure the water, and supply it to slurry mixer；The water metering units setting
On the top of the stent；
Slurry mixer is used to receive the major ingredient from the major ingredient metering units, from the auxiliary material metering units
Auxiliary material and water from the water metering units, and be slurry by the stirring of the major ingredient, auxiliary material and water；
Shunt tubes are arranged on the lower section of the slurry mixer, for being supplied to foamed cell and/or concrete tank
To the slurry；With
Reversing unit is arranged between the slurry mixer and the shunt tubes, for the slurry to be controlled to stir
It mixes device and supplies the slurry to the foamed cell and/or concrete tank.
Process units according to the present invention, it is preferable that the process units further includes：
Foamed cell is used to receive the slurry from the slurry mixer and carries out foaming；
Concrete tank is used to receive the slurry from slurry mixer, and the slurry is used for cast in situs.
Process units according to the present invention, it is preferable that the shunt tubes include formed pipe and cast-in-place pipeline；It is described
Formed pipe be connected with the foamed cell, for supplying the slurry to the foamed cell；The cast-in-place pipeline
For supplying the slurry to the concrete tank.
Process units according to the present invention, it is preferable that the foamed cell is located at the inside of the platform, and is arranged on
The lower section of the shunt tubes.
Process units according to the present invention, it is preferable that the foamed cell includes the foaming from top to bottom set gradually
Blender and mold.
Process units according to the present invention, it is preferable that the foamed cell further includes to be formed in the mold
Article removal ingot stripper and for the product after demoulding to be cut out cutting device for finished product.
Process units according to the present invention, it is preferable that the concrete tank is located at the inside of the platform, and sets
In the lower section of the shunt tubes.
Process units according to the present invention, it is preferable that the discharge port of the major ingredient storage unit and major ingredient metering are single
Screw conveyor is provided between member, is used to provide power for the conveying of the major ingredient；And the auxiliary material storage unit
Screw conveyor is provided between discharge port and the auxiliary material metering units, is used to provide power for the conveying of the auxiliary material.
Process units according to the present invention, it is preferable that the major ingredient storage unit includes flyash silo and cementing barrel
Storehouse；The auxiliary material storage unit includes small powder storage bin and fiber storage bin；And the slurry mixer is vertical stirrer.
The process units of the present invention is adapted to the multiple functions such as cast-in-place, masonry.It can be realized all the way by reversing unit
Slurry goes foamed cell, and masonry is demoulded and be cut to after the completion of casting mold, maintenance；Another way slurry then can be directly defeated
Enter to concrete tank, transport to cast-in-place scene.
Description of the drawings
Fig. 1 is a kind of overall structure diagram of process units of the present invention.
Fig. 2 is the structure diagram of the major part of the process units of the present invention.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated, but protection scope of the present invention is not limited to
This.
The process units of the present invention is for producing foamed concrete, including stent, platform, major ingredient storage unit, auxiliary material
Storage unit, water cell, major ingredient metering units, auxiliary material metering units, slurry mixer, shunt tubes and reversing unit etc.；
It can also include foamed cell and concrete tank etc..A specific embodiment according to the present invention, production of the invention dress
It puts and further includes water metering units.
The stent of the present invention is arranged on the top of the process units, for supporting major ingredient metering units, auxiliary material metering list
Member and slurry mixer.The platform of the present invention is arranged on the lower part of the process units, for accommodating foamed cell and concrete
Tank car.That is, the stent of the present invention is arranged on the top of the platform.A specific embodiment according to the present invention,
The stent of the present invention can move on the platform.
The major ingredient storage unit of the present invention is used to store the major ingredient that foamed concrete uses, and supplying the major ingredient into master
Expect metering units.The auxiliary material storage unit of the present invention is used to store the auxiliary material that foamed concrete uses, and supplying the auxiliary material into
To auxiliary material metering units.The water cell of the present invention is used to store the water that foamed concrete uses, and supplying the water into water
Metering units or major ingredient metering units.According to embodiment of the present invention, above-mentioned major ingredient storage unit, auxiliary material storage are single
Member and water cell are arranged at the top of the stent, by weight act on to major ingredient metering units, auxiliary material metering units and
Water metering units supply material (major ingredient, auxiliary material and water).According to another implementation of the invention, the major ingredient storage unit
Discharge port and the major ingredient metering units between be provided with screw conveyor, be used to provide for the conveying of the major ingredient dynamic
Power；And screw conveyor is provided between the discharge port of the auxiliary material storage unit and the auxiliary material metering units, is used for
Conveying for the auxiliary material provides power.In addition, also may be used between the water cell and water metering units or major ingredient metering units
To be provided with water-delivery pump, it is used to provide power for the conveying of water.According to embodiment of the present invention, the major ingredient storage
Unit includes flyash silo and cementitious matter silo.The auxiliary material storage unit includes multiple small powder storage bins and fiber storing
Storehouse.In addition, the slurry mixer is vertical stirrer, preferably vertical and high-speed blender.
The major ingredient metering units of the present invention are used to measure the major ingredient, and supply it to slurry mixer；Or its use
In the metering major ingredient and water, and the major ingredient and water are supplied to slurry mixer.The major ingredient metering units setting of the present invention
On the top of the stent.The auxiliary material metering units of the present invention are used to measure the auxiliary material, and supply it to slurry mixer；
The auxiliary material metering units are arranged on the top of the stent.The water metering units of the present invention are used to measure the water, and will
It is supplied to slurry mixer；The water metering units are arranged on the top of the stent.
The slurry mixer of the present invention is for major ingredient of the reception from the major ingredient metering units and water and from described
The auxiliary material of auxiliary material metering units；Or it is used to receive the major ingredient from the major ingredient metering units, is measured from the auxiliary material
The auxiliary material of unit and the water from the water metering units.Then, the slurry mixer is by the major ingredient, auxiliary material and water
It stirs as slurry.The slurry mixer of the present invention can be arranged on the lower part of the stent.An embodiment party according to the present invention
Formula is arranged on the lower section of the major ingredient metering units and the auxiliary material metering units.Another embodiment party according to the present invention
Formula is arranged on the lower section of the major ingredient metering units, the auxiliary material metering units and water metering units.
The shunt tubes of the present invention are arranged on the lower section of the slurry mixer, for foamed cell and/or concrete
Tank car supplies the slurry.The shunt tubes of the present invention can include formed pipe and cast-in-place pipeline；The formed pipe with
The foamed cell is connected, for supplying the slurry to the foamed cell；The cast-in-place pipeline is used for described mixed
Solidifying native tank vehicle supplies the slurry.
The reversing unit of the present invention is arranged between the slurry mixer and the shunt tubes, for controlling the slurry
Expect that blender supplies the slurry to the foamed cell and/or concrete tank.The reversing unit of the present invention can be commutation
Valve.
The foamed cell of the present invention is for slurry of the reception from the slurry mixer and carries out foaming.The present invention
Foamed cell be located at the inside of the platform, and be arranged on the lower section of the shunt tubes.The foamed cell include by up to
Under the foaming stirrer and mold that set gradually；It can also include ingot stripper and cutting device.The ingot stripper can be by the mold
The article removal of middle formation；The cutting device is used to cut out the product after demoulding for finished product.
The concrete tank of the present invention pours the slurry for scene for receiving the slurry from slurry mixer
It builds.The concrete tank can be located at the inside of the platform, and be arranged on the lower section of the shunt tubes.
Embodiment 1
Fig. 1 is a kind of overall structure diagram of process units of the present invention.Fig. 2 is the main of the process units of the present invention
Partial structure diagram.As seen from the figure, process units of the invention includes the stent 6 for being arranged on the top of the process units
With the platform 16 of lower part for being arranged on the process units.
Major ingredient storage unit 1 is for storing the major ingredient that foamed concrete uses, between discharge port and major ingredient metering units 5
Screw conveyor (not shown) is provided with, for supplying major ingredient to major ingredient metering units 5.Major ingredient storage unit 1 includes fine coal
Grey silo and cementitious matter silo.Auxiliary material storage unit 2 is used to store the auxiliary material that foamed concrete uses, discharge port and auxiliary material meter
Screw conveyor (not shown) is provided between amount unit 4, for supplying auxiliary material to auxiliary material metering units 4.Auxiliary material storage is single
Member 2 includes small powder storage bin and fiber storage bin.Water cell 3 is used to store the water that foamed concrete uses, and supplying water into
To major ingredient metering units 5.
Major ingredient metering units 5 are arranged on the top of stent 6, and the major ingredient after metering and water are supplied to slurry mixer 7.It is auxiliary
Material metering units 4 are arranged on the top of stent 6, and the auxiliary material after metering is supplied to slurry mixer 7.Slurry mixer 7 is set
In the lower part of stent 6, major ingredient from major ingredient metering units 5 and water can be received and from the auxiliary of auxiliary material metering units 4
Material, and be slurry by the stirring of the major ingredient, auxiliary material and water.
The process units of the present invention is further included positioned at the foamed cell of the inside of platform 16 and concrete tank 15.The foaming
Unit includes the foaming stirrer 10 from top to bottom set gradually and mold 11.Foaming stirrer 10 and mold 11 are arranged at point
The lower section of road pipeline 9.The foamed cell further includes the ingot stripper 12 and use of the article removal for will be formed in the mold 11
In the product after demoulding is cut out cutting device 13 for finished product.Concrete tank 15 is arranged on the lower section of shunt tubes 9, Ke Yijie
The slurry from slurry mixer 7 is received, and the slurry is used for cast in situs.
Shunt tubes 9 are arranged on the lower section of slurry mixer 7, and positioned at the inside of platform 16.It is two that shunt tubes 9, which are divided to,
Pipeline：Formed pipe and cast-in-place pipeline.The formed pipe is connected with foamed cell, for supplying slurry to foamed cell；It should
Cast-in-place pipeline is used to supply slurry to concrete tank 15.Reversal valve 8 is provided between slurry mixer 7 and shunt tubes 9, it can
Slurry mixer 7 to be controlled to supply slurry to foamed cell and/or concrete tank 15.Reversal valve 8 is located at the inside of platform 16.
The process units of the present invention further includes control unit 14, for controlling whole device.
The operating procedure of the process units of the present invention introduced below：
Different material in major ingredient storage unit 1, auxiliary material memory unit 2, water storage device 3 is right respectively by feeding system
It should be delivered in major ingredient metering units 5 and auxiliary material metering units 4 (wherein, water is transported to major ingredient metering units 5).By accurately counting
After amount reaches the numerical value that control unit 14 is set, automatically control in blanking to slurry mixer 7.After high-speed stirred, slurry
Under the control of reversal valve 8, different destinations can be reached via shunt tubes 9.Slurry is injected into foaming stirrer 10 all the way
In, it is injected into mold 11 and is molded immediately after foaming stirring, after treating that maintenance is good, by the demoulding of ingot stripper 12, cutter 13
Cutting after obtain finished product.When needing cast-in-place product, reversal valve 8 is switched so that towards the cast-in-place pipe of foaming stirrer 10
Road is closed, and the formed pipe towards concrete tank 15 is opened, and another way slurry is directly loadable into concrete tank 15, is used for
Cast in situs.
Embodiment 2
In addition to supplying the water of water cell 3 to water metering units (not shown), be then supplied to slurry mixer 7 it
Outside, remaining condition and component are same as Example 1.
Present invention is not limited to the embodiments described above, in the case of without departing substantially from the substantive content of the present invention, this field skill
Any deformation, improvement, the replacement that art personnel are contemplated that each fall within the scope of the present invention.
Claims (8)
1. a kind of process units, which is characterized in that the process units includes：
Stent is arranged on the top of the process units, is stirred for supporting major ingredient metering units, auxiliary material metering units and slurry
Mix device；
Platform is arranged on the lower part of the process units, for accommodating foamed cell and concrete tank；
Major ingredient storage unit is used to store the major ingredient that foamed concrete uses, and the major ingredient is supplied to major ingredient and measures list
Member；
Auxiliary material storage unit is used to store the auxiliary material that foamed concrete uses, and the auxiliary material is supplied to auxiliary material and measures list
Member；
Water cell is used to store the water that foamed concrete uses, and supplying the water into major ingredient metering units；
Major ingredient metering units are used to measure the major ingredient and water, and supplying the major ingredient and water into slurry mixer；It is described
Major ingredient metering units are arranged on the top of the stent；
Auxiliary material metering units are used to measure the auxiliary material, and supply it to slurry mixer；The auxiliary material metering units are set
It puts on the top of the stent；
Slurry mixer is used to receive major ingredient and water from the major ingredient metering units and is measured from the auxiliary material
The auxiliary material of unit, and be slurry by the stirring of the major ingredient, auxiliary material and water；
Shunt tubes are arranged on the lower section of the slurry mixer, for supplying institute to foamed cell and/or concrete tank
State slurry；With
Reversing unit is arranged between the slurry mixer and the shunt tubes, for controlling the slurry mixer
The slurry is supplied to the foamed cell and/or concrete tank.
2. a kind of process units, which is characterized in that the process units includes：
Stent is arranged on the top of the process units, is stirred for supporting major ingredient metering units, auxiliary material metering units and slurry
Mix device；
Platform is arranged on the lower part of the process units, for accommodating foamed cell and concrete tank；
Major ingredient storage unit is used to store the major ingredient that foamed concrete uses, and the major ingredient is supplied to major ingredient and measures list
Member；
Auxiliary material storage unit is used to store the auxiliary material that foamed concrete uses, and the auxiliary material is supplied to auxiliary material and measures list
Member；
Water cell is used to store the water that foamed concrete uses, and supplying the water into water metering units；
Major ingredient metering units are used to measure the major ingredient, and supply it to slurry mixer；The major ingredient metering units are set
It puts on the top of the stent；
Auxiliary material metering units are used to measure the auxiliary material, and supply it to slurry mixer；The auxiliary material metering units are set
It puts on the top of the stent；
Water metering units are used to measure the water, and supply it to slurry mixer；The water metering units are arranged on institute
State the top of stent；
Slurry mixer is used to receive the major ingredient from the major ingredient metering units, from the auxiliary of the auxiliary material metering units
Material and the water from the water metering units, and be slurry by the stirring of the major ingredient, auxiliary material and water；
Shunt tubes are arranged on the lower section of the slurry mixer, for supplying institute to foamed cell and/or concrete tank
State slurry；With
Reversing unit is arranged between the slurry mixer and the shunt tubes, for controlling the slurry mixer
The slurry is supplied to the foamed cell and/or concrete tank.
3. process units according to claim 1 or 2, which is characterized in that the process units further includes：
Foamed cell is used to receive the slurry from the slurry mixer and carries out foaming；
Concrete tank is used to receive the slurry from slurry mixer, and the slurry is used for cast in situs.
4. process units according to claim 3, which is characterized in that the shunt tubes include formed pipe and cast-in-place
Pipeline；The formed pipe is connected with the foamed cell, for supplying the slurry to the foamed cell；Described
Cast-in-place pipeline is used to supply the slurry to the concrete tank.
5. process units according to claim 3, which is characterized in that the foamed cell is located at the interior of the platform
Portion, and it is arranged on the lower section of the shunt tubes.
6. process units according to claim 3, which is characterized in that the foamed cell includes from top to bottom setting successively
The foaming stirrer and mold put.
7. process units according to claim 6, which is characterized in that the foamed cell is further included for by the mould
The ingot stripper of the article removal formed in tool and for the product after demoulding to be cut out cutting device for finished product.
8. process units according to claim 3, which is characterized in that the concrete tank is located at the interior of the platform
Portion, and it is arranged on the lower section of the shunt tubes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711203132.4A CN108214920A (en) | 2017-11-27 | 2017-11-27 | A kind of process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711203132.4A CN108214920A (en) | 2017-11-27 | 2017-11-27 | A kind of process units |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108214920A true CN108214920A (en) | 2018-06-29 |
Family
ID=62653551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711203132.4A Pending CN108214920A (en) | 2017-11-27 | 2017-11-27 | A kind of process units |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108214920A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968540A (en) * | 2019-04-28 | 2019-07-05 | 王海峰 | A kind of automatic filling building block production material feeding agitating device |
-
2017
- 2017-11-27 CN CN201711203132.4A patent/CN108214920A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968540A (en) * | 2019-04-28 | 2019-07-05 | 王海峰 | A kind of automatic filling building block production material feeding agitating device |
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Application publication date: 20180629 |