CN108214864A - A kind of automatic assembly line of light fire-proof heat-insulating decorative panel - Google Patents
A kind of automatic assembly line of light fire-proof heat-insulating decorative panel Download PDFInfo
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- CN108214864A CN108214864A CN201810056326.4A CN201810056326A CN108214864A CN 108214864 A CN108214864 A CN 108214864A CN 201810056326 A CN201810056326 A CN 201810056326A CN 108214864 A CN108214864 A CN 108214864A
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- level
- hopper
- roller
- conveyer belt
- slicking
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- 239000004744 fabric Substances 0.000 claims abstract description 146
- 239000002002 slurry Substances 0.000 claims abstract description 101
- 239000000835 fiber Substances 0.000 claims abstract description 88
- 238000005266 casting Methods 0.000 claims abstract description 74
- 238000003892 spreading Methods 0.000 claims abstract description 28
- 230000007480 spreading Effects 0.000 claims abstract description 28
- 239000011229 interlayer Substances 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000003780 insertion Methods 0.000 claims description 11
- 230000037431 insertion Effects 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000001746 injection moulding Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 239000000243 solution Substances 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 7
- 238000005192 partition Methods 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 230000037303 wrinkles Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- -1 decorative panel Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Abstract
The invention discloses a kind of automatic assembly lines of light fire-proof heat-insulating decorative panel, it includes rack and in rack for the conveyer belt being transmitted to casting moulds, further includes level-one hopper, level-one slicking-in roller, paving cloth cast module and the cutter for passing direction along conveyer belt and setting gradually；It spreads cloth and pours into a mould module between cutter and level-one slicking-in roller, paving cloth cast module includes the interlayer cloth spreading device, two level slicking-in roller, two level hopper and the three-level slicking-in roller that are set gradually along conveyer belt direction of transfer；Wherein, level-one hopper and two level hopper extremely pass through in casting moulds below for storing slurry and by slurry cast with conveyer belt, interlayer cloth spreading device is used to be laid with fiber cloth into casting moulds, level-one slicking-in roller, two level slicking-in roller and three-level slicking-in roller are used to carry out roll-in pressing to slurry upper surface, for fiber cloth to be cut off, the present invention can reduce fiber cloth and bypass the crease intensity occurred during rotating cylinder cutter.
Description
Technical field
The present invention relates to a kind of production line of decorative panel, more particularly to a kind of automatic production of light fire-proof heat-insulating decorative panel
Line.
Background technology
Fire-proof and thermal-insulation decorative panel includes concrete and the fiber cloth that is clipped in concrete, and fiber cloth can have multilayer, can be with
The structural strength of decorative panel is improved, reduces weight, improves fire insulation performance.
Such as the Chinese patent that notification number is CN102941621B, it discloses a kind of building wall board automatic assembly line, including
Rack, casting moulds continuously run device and in rack and are arranged in order and are arranged in casting moulds and continuously run above device
Lower floor's cloth laying apparatus, bottom casting device, upper strata casting device, upper strata cloth laying apparatus and cutter, bottom casting device with
There is sandwich installing zone, rack is equipped with belt between the casting device of upper strata；During work, casting moulds are placed on belt, are poured into a mould
Lowermost fibre cloth is unfolded and is laid on the bottom plate of casting moulds, will be stirred with belt uniform motion, lower floor's paving cloth roller by mould
Slurry cast to the bottom of casting moulds, doctor blade base pastes, worker starches ready wallboard sandwich concora crush to bottom
On material, upper slurry is poured into a mould to sandwich surrounding and upper surface, top fiber cloth is unfolded and is laid on upper strata by upper strata paving cloth roller
On slurry, doctor blade top fiber cloth, cutter cuts off lowermost fibre cloth and top fiber cloth, completes automated production.
Fiber cloth is routed in casting moulds underlying process from lower floor's paving cloth roller or is set to from upper strata paving cloth roller upper berth and poured
During injection molding upper strata, elder generation and lower floor is needed to spread the connecting rod set above cloth roller or upper strata paving cloth roller and is rotated overlap joint, with
The tension of increased fiber cloth improves the flatness that fiber cloth is laid on slurry.In reality, connecting rod is generally cylindrical bar
Shape, fiber cloth are easier sliding axially and occur wrinkle along connecting rod in process of deployment.
Invention content
The object of the present invention is to provide a kind of automatic assembly line of light fire-proof heat-insulating decorative panel, advantage is can to reduce
Fiber cloth bypasses the crease intensity occurred during rotating cylinder.
The present invention above-mentioned technical purpose technical scheme is that：A kind of light fire-proof heat-insulating decoration
The automatic assembly line of plate including rack and in rack for the conveyer belt being transmitted to casting moulds, is further included along biography
Send level-one hopper, level-one slicking-in roller, paving cloth cast module and the cutter set gradually with biography direction；Paving cloth cast module, which is located at, to be cut
Between knife and level-one slicking-in roller, paving cloth cast module includes the interlayer cloth spreading device set gradually along conveyer belt direction of transfer, two
Grade slicking-in roller, two level hopper and three-level slicking-in roller；Wherein, level-one hopper and two level hopper are for storing slurry and by slurry cast
Into the casting moulds passed through with conveyer belt below, for being laid with fiber cloth into casting moulds, level-one flattens interlayer cloth spreading device
Roller, two level slicking-in roller and three-level slicking-in roller are used to carry out roll-in pressing to the slurry upper surface in casting moulds, and cutter is used for will be fine
Wei Bu is cut off.
Through the above technical solutions, first casting moulds are put on a moving belt, conveyer belt drive casting moulds along conveyer belt at the uniform velocity
It moves and completes following process：Level-one hopper is by slurry cast on casting moulds；Level-one slicking-in roller will be cast on casting moulds
The roll-in of slurry upper surface flattens；Interlayer cloth spreading device is laid with fiber cloth above the slurry on casting moulds；Two level slicking-in roller will be fine
Dimension cloth roll-in flattens and is pressed into slurry to certain depth；Two level hopper is clipped in fiber cloth upper slurry, fiber cloth by slurry
It is intermediate；Three-level slicking-in roller flattens the slurry upper surface roll-in in casting moulds, finally, the fiber that cutter will be laid in casting moulds
Cloth is cut off, and is completed Manufacturing Automated process, when needing to be laid with the fiber cloth of more numbers of plies, can be set along conveyer belt direction of transfer
More paving cloth cast modules, each cloth cast module that spreads can be laid with the casting moulds of process one layer of fiber cloth, paving cloth cast
Module can be convenient to assemble and be laid out.
The present invention is further arranged to：The interlayer cloth spreading device includes the support plate being fixedly connected in rack, rotation
The tensioning apparatus of reel and rotation connection on the supporting plate of connection on the supporting plate, tensioning apparatus is located at the top of reel, fine
Cloth coiling is tieed up on reel, fiber cloth is overlapped on after being unfolded from reel on tensioning apparatus.
Through the above technical solutions, tensioning apparatus can have certain rate of tension with the rate of tension after the expansion of increased fiber cloth
Fiber cloth it is more smooth when being laid on casting moulds.
The present invention is further arranged to：The tensioning apparatus is the rotating cylinder being rotatably connected in the support plate, fiber cloth
It is overlapped on rotating cylinder, rotating cylinder is broad in the middle small in ends in drum type.
Through the above technical solutions, having certain frictional force between fiber cloth and rotating cylinder, fiber cloth is being laid on cast
Drum rotation can be driven during on mould or is slided along drum surface, and rotating cylinder can improve the rate of tension of fiber cloth, rotating cylinder
Configuration has the fiber cloth being overlapped on above the thrust towards rotating cylinder both ends, and fiber cloth is made axially to have centainly along rotating cylinder
Rate of tension, fiber cloth are not easy to slide axially along rotating cylinder, reduce fiber cloth and slide axially along rotating cylinder the wrinkle of generation.
The present invention is further arranged to：Sliding bearing is fixedly connected in the support plate, the rotating cylinder passes through sliding axle
It holds and is rotatablely connected with support plate.
Through the above technical solutions, sliding bearing can reduce the force of sliding friction between reel and support plate, fiber cloth
Spool turns are easily driven, reduce the relative motion between reel and fiber cloth, reduce fiber cloth caused by mandrel surface
Abrasion extends the service life of reel.
The present invention is further arranged to：The automatic assembly line, which further includes, to be arranged on conveyer belt and is passed to end for casting moulds
The bottom cloth spreading device of fiber cloth is laid on bottom plate.
Through the above technical solutions, after casting moulds bottom surface is equipped with fiber cloth, decorative panel, fiber cloth are formed after slurry solidification
Decorative panel can be reduced and pour into a mould the bonding force between baffle plate, it is more convenient laborsaving when decorative panel is taken out from casting moulds.
The present invention is further arranged to：The level-one being connected with level-one hopper is fixedly connected on the level-one hopper side
Gate spool, the port of level-one gate spool are located at the surface of conveyer belt.
Through the above technical solutions, the slurry in level-one hopper can be flowed out and be poured into from level-one gate spool and move to it
In the casting moulds of underface.
The present invention is further arranged to：The two level being connected with two level hopper is fixedly connected on the two level hopper side
Gate spool, the port of two level gate spool are located at the surface of conveyer belt.
Through the above technical solutions, the slurry in two level hopper can be flowed out and be poured into from two level gate spool and move to it
In the casting moulds of underface.
The present invention is further arranged to：The level-one slicking-in roller includes the supporting rack being fixedly connected in the rack, erects
The hydraulic cylinder and horizontally disposed roller directly set, the cylinder body of hydraulic cylinder are fixedly connected with supporting rack, the piston rod of hydraulic cylinder
Lower end is fixedly connected with slide plate, and central rotating shaft and the slide plate of roller are rotatablely connected.
Through the above technical solutions, level-one slicking-in roller can be driven to move up and down to adjust slicking-in roller with pouring during hydraulic cylinder extension
The distance between injection molding, casting moulds carry slurry when passing through below the level-one slicking-in roller, and roller can rotate under the friction of slurry
Roll-in pressing is carried out to slurry upper surface simultaneously.
The present invention is further arranged to：The conveyer belt side is equipped with guide rail, and guide rail is equipped with travelling bogie, level-one hopper
On be fixedly connected with the tremie pipe being connected with level-one hopper, the two level hopper is fixedly connected with and two on one side close to guide rail
The feeding tube that grade hopper is connected, travelling bogie can move along the rail the underface to blanking pipe port and feeding pipe port；On
Expects pipe port vertically slidably connects insertion pipe, and the transport moved to immediately below it is can be inserted into after insertion pipe slide downward
Small car, feeding tube are communicated with to pump to the slurry in feeding pipe port into the pump in two level hopper.
Through the above technical solutions, slurry can be put into level-one hopper, the slurry in two level hopper is gradually consumed,
Slurry in level-one hopper can be transported to beside two level hopper by travelling bogie, and insertion pipe slide downward is inserted into travelling bogie
In slurry, pump the slurry in travelling bogie being pumped into two level hopper and slurry is supplemented to two level hopper, this scheme is not needed to every
A hopper feeds intake, it is only necessary to feed intake to level-one hopper, the division of labor is clearer and more definite, and convenient for management, operation is more convenient.
In conclusion the invention has the advantages that：
1st, conveyer belt drives casting moulds along conveyer belt uniform motion and to complete following process：Level-one hopper is pouring into a mould slurry cast
On mould, level-one slicking-in roller by the slurry upper surface roll-in pressing being cast on casting moulds, interlayer cloth spreading device on casting moulds
Be laid with above slurry fiber cloth, two level slicking-in roller fiber cloth roll-in is flattened and be pressed into slurry to certain depth, two level hopper to
Fiber cloth upper slurry, fiber cloth is clipped in the middle by slurry, three-level slicking-in roller is by the slurry upper surface roll-in pressure in casting moulds
Flat, finally, cutter cuts off the fiber cloth being laid in casting moulds, realizes automatic metaplasia；
2nd, interlayer cloth spreading device, two level slicking-in roller, two level hopper and the three-level slicking-in roller set gradually along conveyer belt direction of transfer
Composition paving cloth cast module, convenient for being assembled along conveyer belt direction of transfer；
3rd, multiple paving cloth cast modules can increase the fiber cloth number of plies folded in slurry, improve the heat-insulating, fire-preventing performance of decorative panel,
Reduce the weight of decorative panel；
4th, a plurality of conveyer belt can be run simultaneously, improve production efficiency；
5th, the rate of tension that tensioning apparatus can be after the expansion of increased fiber cloth, wrinkle are less likely to occur in fiber cloth process of deployment, are laid with
It is more smooth after in casting moulds；
6th, bottom cloth spreading device can be laid with one layer of fiber cloth on the bottom plate of casting moulds, can reduce slurry and cast after slurry solidification
Adhesion intensity between mould, it is easier to take out molding decorative panel from casting moulds.
Description of the drawings
Fig. 1 is the structure diagram of embodiment 1；
Fig. 2 is the schematic diagram that cast mode structure is embodied in embodiment 1；
Fig. 3 is the schematic diagram that interlayer cloth spreading device structure is embodied in embodiment 1；
Fig. 4 is the schematic diagram that tensioning device structure is embodied in embodiment 1；
Fig. 5 is the sectional view of A-A in Fig. 4；
Fig. 6 is the schematic diagram that sandwich structure is embodied in embodiment 1；
Fig. 7 is that the schematic diagram that level-one flattens roll structure is embodied in embodiment 1；
Fig. 8 is the schematic diagram that cutter structure is embodied in embodiment 1；
Fig. 9 is the schematic diagram that position relationship between cutter and conveyer belt is embodied in embodiment 1；
Figure 10 is the schematic diagram that level-one bin structure is embodied in embodiment 1；
Figure 11 is the schematic diagram that hopper internal structure is embodied in embodiment 1；
Figure 12 is the schematic diagram that stirring paddle structure is embodied in embodiment 1；
Figure 13 is that agitating paddle and the schematic diagram of flashboard operation principle are embodied in embodiment 1；
Figure 14 is the schematic diagram that two level bin structure is embodied in embodiment 1；
Figure 15 is the structure diagram of embodiment 2；
Figure 16 is the schematic diagram that paving cloth cast modular structure is embodied in embodiment 3；
Figure 17 is the structure diagram of embodiment 3.
In figure, 1, rack；2nd, conveyer belt；3rd, bottom cloth spreading device；4th, level-one hopper；41st, level-one gate spool；42nd, blanking
Pipe；43rd, hopper；44th, agitating paddle；441st, cylinder；442nd, stirring blade；45th, driving motor；46th, partition board；47th, support plate；471、
Sluice gate；48th, pneumatic cylinder；49th, flashboard；5th, sandwich；51st, support frame；52nd, hydraulic cylinder；53rd, scraper plate；531st, baffle；532nd, it presses
Plate；6th, level-one slicking-in roller；61st, supporting rack；62nd, roller；63rd, slide plate；7th, interlayer cloth spreading device；71st, support plate；72nd, reel；
73rd, tensioning apparatus；731st, shaft；732nd, rotating cylinder；733rd, sliding bearing；734th, Tetrafluoro spacer；735th, rubber layer；74th, driving machine
Structure；741st, motor；742nd, driven sprocket；743rd, drive sprocket；744th, chain；8th, two level slicking-in roller；9th, two level hopper；91、
Two level gate spool；92nd, feeding tube；93rd, insertion pipe；94th, it pumps；101st, three-level slicking-in roller；102nd, cutter；1021st, movable blades；
1022nd, fixed blade；103rd, casting moulds；104th, fiber cloth；105th, guide rail；106th, travelling bogie；107th, fixed frame；108th, cloth is spread
Pour into a mould module.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing.
Embodiment 1：A kind of automatic assembly line of light fire-proof heat-insulating decorative panel, as shown in Figure 1, including rack 1 and installation
Conveyer belt 2 in rack 1,1 upper edge conveyer belt of rack, 2 direction of transfer are equipped with bottom cloth spreading device 3, level-one hopper 4, scrape successively
Flattening mechanism 5, level-one slicking-in roller 6, interlayer cloth spreading device 7, two level slicking-in roller 8, two level hopper 9, three-level slicking-in roller 101 and cutter
102.Casting moulds 103 are groove-like structure（Detailed construction is shown in Fig. 2）, mutually splicing is placed on conveyer belt 2 to multiple 103 head and the tail of casting moulds
On, when slurry cast is in casting moulds 103, slurry can be installed in 103 inside of casting moulds, and conveyer belt 2 can drive casting moulds
103 uniform motion.During work, along the direction of transfer of conveyer belt 2, following steps are completed：Bottom cloth spreading device 3 is by fiber cloth 104
It is laid on the bottom surface of 103 inside of casting moulds；When casting moulds 103 move to level-one 4 lower section of hopper, level-one hopper 4 pours slurry
Note is on casting moulds 103；Sandwich 5 tentatively strikes off the slurry on casting moulds 103；Level-one slicking-in roller 6 is by casting moulds
Slurry on 103 further flattens；Fiber cloth 104 is laid on above the slurry in casting moulds 103 by interlayer cloth spreading device 7；Two
Grade slicking-in roller 8 flattens fiber cloth 104 and fiber cloth 104 is pressed into slurry to certain depth；Casting moulds 103 move to
During two level 9 lower section of hopper, two level hopper 9 pours into a mould slurry again to casting moulds 103, slurry and the two level slurry that level-one hopper 4 is poured into a mould
Fiber cloth 104 is clipped in the middle by the slurry of material cast；Three-level slicking-in roller 101 flattens slurry upper surface；Cutter 102 will be fine
Dimension cloth 104 is cut off, and completes whole process.1 side of rack is equipped with the guide rail 105 parallel with 2 direction of transfer of conveyer belt, leads
Rail 105 is equipped with travelling bogie 106, and travelling bogie 106 can transport the slurry in level-one hopper 4 to 9 side of two level hopper,
When the slurry in two level hopper 9 has consumed, can feed from travelling bogie 106.Bottom cloth spreading device 3 spreads fiber cloth 104
Be located on the bottom surface of casting moulds 103 can prevent slurry solidify after with 103 phase adhesion of casting moulds, convenient for the dress that is formed after solidifying
Plaque takes out from casting moulds 103.
As shown in figure 3, bottom cloth spreading device 3 is identical with 7 structure of interlayer cloth spreading device, interlayer cloth spreading device 7 includes fixing
The support plate 71 that is connected in rack 1, the reel 72 being rotatably connected in support plate 71, being rotatably connected in support plate 71
Tight device 73, the driving mechanism 74 for being rotated with movable reel 72,104 coiling of fiber cloth is on reel 72,74 band of driving mechanism
When movable reel 72 rotates, fiber cloth 104 is gradually spread out from reel 72.Support plate 71 is equipped with motor 741, motor 741
Pedestal be fixedly connected with support plate 71, driving mechanism 74 includes the driven sprocket that is fixedly connected with the central rotating shaft of reel 72
742nd, the drive sprocket 743 that is fixedly connected with 741 output shaft of motor and driven sprocket 742 and drive sprocket 743 are wrapped in
On chain 744 to be driven between driven sprocket 742 and drive sprocket 743, motor 741 can drive reel when running
72 rotations, the speed that the rotating speed of reel 72 is unfolded just fiber cloth 104 are identical with the transmission speed of conveyer belt 2.With reference to
Fig. 4, tensioning apparatus 73 are located at the top of reel 72, and fiber cloth 104 is overlapped on tensioning apparatus 73 after being unfolded, re-lays and pouring into a mould
On mould 103, there is certain frictional force, fiber cloth 104 can band in process of deployment between fiber cloth 104 and tensioning apparatus 73
Dynamic tensioning apparatus 73 rotates.Tensioning apparatus 73 can improve the rate of tension of fiber cloth 104, the mistake on casting moulds 103 are laid on
It is less likely to occur wrinkle in journey.
As shown in figure 5, tensioning apparatus 73 includes shaft 731 and is socketed in the rotating cylinder 732 of 731 outside of shaft, rotating cylinder 732
Central axis is parallel with the central axis of shaft 731, and rotating cylinder 732 is rotatablely connected with shaft 731.731 both ends of shaft rotate
Be connected with sliding bearing 733, sliding bearing 733 is fixedly connected with support plate 71, sliding bearing 733 can reduce shaft 731 with
Sliding-frictional resistance between connecting plate.Rotating cylinder 732 and shaft 731 and shaft 731 and connecting plate form dual rotation connection,
Under the drive of fiber cloth 104, tensioning apparatus 73 can be easier to rotate, and the rate of tension of fiber cloth 104 will not be excessive.Shaft
731 with rotating cylinder 732 can also integrally connected, integral connecting structure is simple, convenient for manufacture process, cost is than relatively low.
It is socketed with Tetrafluoro spacer 734 in shaft 731, the two sides of Tetrafluoro spacer 734 is respectively with the end face of rotating cylinder 732 and connecting
Plate surface abuts against, and opposite with Tetrafluoro spacer 734 can be slided when rotating cylinder 732 rotates, Tetrafluoro spacer 734 also can be opposite with connecting plate
It slides, Tetrafluoro spacer 734 can reduce the frictional resistance between 732 end face of rotating cylinder and connecting plate, and rotating cylinder 732 is easier to rotate.
Rotating cylinder 732 is small in ends broad in the middle, and in cydariform, the section of outer surface in an axial direction is arc-shaped, fiber cloth 104 and rotating cylinder
After 732 outer surfaces abut against and are tensioned, the outer surface of rotating cylinder 732 has to close to 732 liang of rotating cylinder the two sides of fiber cloth 104
The thrust of extreme direction makes fiber cloth 104 be tensioned along rotating cylinder 732 is axial, and fiber cloth 104 is not easy to slide axially along rotating cylinder 732, because
This, fiber cloth 104 is not easy along 732 axial shrinkage wrinkle of rotating cylinder.
732 outer surface of rotating cylinder is coated with one layer of rubber layer 735, and rubber layer 735 can increase rotating cylinder 732 and fiber cloth 104
Between frictional force, fiber cloth 104 can be easier drive rotating cylinder 732 rotate, be not easy between rotating cylinder 732 and fiber cloth 104
Relative friction occurs, reduces the abrasion of rotating cylinder 732, prolongs the service life.The wear-resisting property of rubber layer 735 itself is higher, can
To reduce the abrasion on 732 surface of rotating cylinder.
As shown in fig. 6, sandwich 5 includes being fixedly connected on rack 1（See Fig. 1）On support frame 51 and be vertically arranged
Hydraulic cylinder 52, the piston-rod lower end of hydraulic cylinder 52 is fixedly connected with scraper plate 53, and 53 lower surface of scraper plate is horizontally disposed with, hydraulic cylinder 52
Cylinder body be fixedly connected with support frame 51, piston rod can drive scraper plate 53 to move up and down when flexible, to adjust 53 lower surface of scraper plate
The distance between slurry adjusts the distance between scraper plate 53 and slurry according to the slurry of different-thickness.
Scraper plate 53 includes baffle 531 and horizontally disposed pressing plate 532, and baffle 531 is fixedly connected on pressing plate 532 close to cast
Mould 103（See Fig. 1）Incoming side, and positioned at one side of the scraper plate 53 far from casting moulds 103, can be with when slurry thickness is bigger
Stopped by baffle 531, baffle 531 can prevent from slurry from crossing scraper plate 53 falling in the slurry upper surface after striking off；Pressure
Plate 532 can be smoothed out slurry with extruding slurry.
As shown in fig. 7, level-one slicking-in roller 6, two level slicking-in roller 8 are identical with the structure of three-level slicking-in roller 101, level-one slicking-in roller
6 include being fixedly connected on rack 1（See Fig. 1）On supporting rack 61, the hydraulic cylinder 52 that is vertically arranged and horizontally disposed roller
62, the cylinder body of hydraulic cylinder 52 is fixedly connected with supporting rack 61, and the piston-rod lower end of hydraulic cylinder 52 is fixedly connected with slide plate 63, roller
62 central rotating shaft is rotatablely connected with slide plate 63.Level-one slicking-in roller 6 can be driven to move up and down during 52 stretching motion of hydraulic cylinder, to adjust
Save slicking-in roller and casting moulds 103（See Fig. 1）The distance between.
As shown in Figure 8 and Figure 9, cutter 102 is arranged at 2 docking of conveyer belt, is fixedly connected in the rack 1 at docking solid
Determine frame 107, fixed frame 107 is equipped with vertical hydraulic cylinder 52, and the cylinder body of hydraulic cylinder 52 is fixedly connected with fixed frame 107, cutter
102 include movable blades 1021 and fixed blade 1022, and fixed blade 1022 is fixedly connected in rack 1 and up-bite jaw, Gu
The cutting edge of ledger-plate 1022 is located at the lower section of 2 upper surface of conveyer belt and between 2 butt end of conveyer belt of two docking, movable blade
Piece 1021 is fixedly connected with the lower end of hydraulic cylinder 52 and down-bite jaw, the sword of the cutting edge of movable blades 1021 and fixed blade 1022
It mouthful is aligned in the vertical direction, when 52 stretching motion of hydraulic cylinder can drive movable blades 1021 to move up and down, movable blades 1021
Cutting edge and the cutting edge of fixed blade 1022 fiber cloth 104 between can be cut off when misplacing.
As shown in Figure 10, level-one gate spool 41 is fixedly connected on the side of level-one hopper 4, with reference to Fig. 1, level-one gate spool
41 port is located at the surface of conveyer belt 2, and the slurry in level-one hopper 4 can flow out level-one hopper 4 simultaneously from level-one gate spool 41
It is poured into casting moulds 103.Level-one hopper 4 is fixedly connected with tremie pipe 42, the port of tremie pipe 42 on the side of track
Positioned at the top of guide rail 105 and positioned at the centre of two guide rails 105, travelling bogie 106 can move to tremie pipe 42 along guide rail 105
Lower section, the slurry in level-one hopper 4 can flow out level-one hopper 4 from tremie pipe 42 and enter travelling bogie 106.
As shown in Figure 10 and Figure 11, level-one hopper 4 is fixedly connected with hopper 43 above, will be according to a certain ratio by preliminary mixed
The slurry of conjunction is put into hopper 43, and slurry can enter level-one hopper 4 from the lower ending opening of hopper 43.
As shown in figure 12, agitating paddle 44 is equipped in level-one hopper 4, agitating paddle 44 includes cylinder 441 and is fixedly connected on cylinder
Stirring blade 442 on 441 outer cylinder of body, in the shape of a spiral, cylinder 441 is set stirring blade 442 along the length direction of level-one hopper 4
It puts, 4 outside of level-one hopper is equipped with driving motor 45, and the cabinet of driving motor 45 is fixedly connected with level-one hopper 4, driving motor 45
Output shaft be fixedly connected with the central shaft of agitating paddle 44, driving motor 45 run when drive agitating paddle 44 rotate with to level-one material
Slurry in case 4 is stirred, and is uniformly mixed the slurry of different component.The mobility of slurry can also be improved, slurry can be more
Swimmingly level-one hopper 4 is flowed out from level-one gate spool 41 and tremie pipe 42.The quantity of agitating paddle 44 can be two, two stirrings
Paddle 44 operates simultaneously can improve stirring efficiency.
As shown in figure 13, partition board 46, the both sides of partition board 46 and hopper are equipped between the bottom surface of agitating paddle 44 and level-one hopper 4
Inner wall sealing be fixedly connected, partition board 46 is fixedly connected close to one end of driving motor 45 with hopper inner wall, from hopper 43（See figure
11）The slurry fallen can be fallen on partition board 46, and agitating paddle 44 is stirred the slurry on partition board 46.Far from driving motor 45
One end is fixedly connected with support plate 47, and cylinder 441 is rotatablely connected with support plate 71, and support plate 47 supports cylinder 441.Branch
Board 47 offers sluice gate 471 on one side close to hopper bottom surface, one side of the hopper inner wall far from driving motor 45 and sluice gate 471 it
Between there is a certain distance, hopper is equipped with pneumatic cylinder 48, the cylinder body of pneumatic cylinder 48 and level-one hopper 4 close to the one side of sluice gate 471
Inner wall is fixedly connected, and the end of piston rod is fixedly connected with flashboard 49, flashboard 49 can be driven to close or beat when pneumatic cylinder 48 stretches
Mouth 471 is opened a sluice gate so that the slurry on partition board 46 to be controlled to be flowed out from sluice gate 471.Storing is equipped between 49 lower surface of flashboard and hopper bottom surface
Chamber, after slurry agitation is uniform, pneumatic cylinder 48, which is shunk, drives flashboard 49 to open sluice gate 471, and the slurry stirred evenly is flowed from sluice gate 471
Enter storage cavity, the slurry in storage cavity can be flowed out from level-one gate spool 41 and tremie pipe 42 respectively.
As shown in figure 14, two level gate spool 91 is fixedly connected on the side of two level hopper 9, with reference to Fig. 1, two level gate spool
91 port is located at the surface of conveyer belt 2, and the slurry in two level hopper 9 can flow out two level hopper 9 simultaneously from two level gate spool 91
It is poured into casting moulds 103.Two level hopper 9 is fixedly connected with feeding tube 92, the port of feeding tube 92 on one side close to guide rail 105
Positioned at the top of guide rail 105 and positioned at the centre of two guide rails 105, travelling bogie 106 can move to 92 end of feeding tube along guide rail 105
The underface of mouth, 92 port of feeding tube inside slidably connect insertion pipe 93, and insertion pipe 93 can glide along 92 inner wall of feeding tube
Dynamic, when 93 slide downward of insertion pipe, can be inserted into the slurry in travelling bogie 106；Two level hopper 9 is equipped with pump 94, pumps 94 shell
Body is fixedly connected with two level hopper 9, and pump 94 is connected with feeding tube 92, when pump 94 is run, can be passed through feeding tube 92 and be drawn transport
Slurry is simultaneously input in two level hopper 9 by slurry in trolley 106, can supplement slurry to two level hopper 9.
Decorative panel is formed after slurry solidification, fiber cloth 104 is clipped in decorative panel, and rock wool, glass fibers can be used in fiber cloth 104
The fire prevention such as dimension material is made, and improves the heat-insulated and fire protecting performance of decorative panel.
The course of work：Conveyer belt 2 drives 103 carriage movement of casting moulds, while is sequentially completed following process：Bottom paving arranges
3 are put to be laid on fiber cloth 104 on the bottom surface of 103 inside of casting moulds；When casting moulds 103 move to level-one 4 lower section of hopper, level-one
Hopper 4 is by slurry cast on casting moulds 103；Sandwich 5 tentatively strikes off the slurry on casting moulds 103；Level-one pressure
Plain-barreled roll 6 further flattens the slurry on casting moulds 103；Fiber cloth 104 is laid in casting moulds 103 by interlayer cloth spreading device 7
Slurry above；Two level slicking-in roller 8 flattens fiber cloth 104 and fiber cloth 104 is pressed into slurry to certain depth；It pours
When injection molding 103 moves to two level 9 lower section of hopper, two level hopper 9 pours into a mould slurry again to casting moulds 103, what level-one hopper 4 was poured into a mould
Fiber cloth 104 is clipped in the middle by the slurry of slurry and two level slurry cast；Three-level slicking-in roller 101 presses slurry upper surface
It is flat；Cutter 102 cuts off fiber cloth 104, completes whole process.1 side of rack is equipped with equal with 2 direction of transfer of conveyer belt
Capable guide rail 105, guide rail 105 be equipped with travelling bogie 106, travelling bogie 106 slurry in level-one hopper 4 can be transported to
9 side of two level hopper, when the slurry in two level hopper 9 has consumed, can feed from travelling bogie 106.
Embodiment 2：Difference from Example 1 is, as shown in figure 15, the quantity of conveyer belt 2 can be more than a pair,
Every 2 upper edge conveyer belt of conveyer belt, 2 direction of transfer is equipped with level-one slicking-in roller 6, interlayer cloth spreading device 7, two level slicking-in roller successively
8th, two level hopper 9 and three-level slicking-in roller 101 and cutter 102；Each pair of conveyer belt 2 is arranged in parallel, between each pair of conveyer belt 2
Equipped with guide rail 105, guide rail 105 is equipped with travelling bogie 106, and between each pair of conveyer belt 2, level-one hopper 4 leans on level-one hopper 4
The tremie pipe 42 being connected with level-one hopper 4 is fixedly connected on two sides of nearly conveyer belt 2.A plurality of conveyer belt 2 can be with
It works at the same time, improves working efficiency.
Embodiment 3：Difference from Example 1 is, as shown in figure 16, interlayer cloth spreading device 7, two level slicking-in roller 8, two
Grade hopper 9 and three-level slicking-in roller 101 form one group of paving cloth cast module 108, with reference to Figure 17, are also set along 2 direction of transfer of conveyer belt
There is multigroup paving cloth cast module 108, the quantity of module can be two groups or more and be set along the direction of transfer of conveyer belt 2
It puts, the length long enough of guide rail 105, travelling bogie 106 can move to each 9 side of two level hopper with to two level along guide rail 105
Hopper 9 carries out supplement slurry.Cutter 102 is arranged on behind last group paving cloth cast module 108（The incoming one end of conveyer belt 2
To be preceding, after one end of outflow is, after the direction of transfer direction of conveyer belt 2 is）, fiber cloth 104 is cut to this by cutter 102
Last procedure of production line.
Multilayer fiber cloth 104 made of rock wool material is successively clipped in decorative panel, is greatly improved the heat-insulated of decorative panel
And fire protecting performance, the density of rock wool is smaller, can reduce the weight of decorative panel.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of no creative contribution after this specification is read, but as long as at this
It is all protected in the right of invention by Patent Law.
Claims (10)
1. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel, including rack（1）With mounted on rack（1）On for pouring
Injection molding（103）The conveyer belt being transmitted（2）, it is characterized in that：It further includes along conveyer belt（2）Pass the level-one material that direction is set gradually
Case（4）, level-one slicking-in roller（6）, paving cloth cast module（108）And cutter（102）；Spread cloth cast module（108）Positioned at cutter
（102）With level-one slicking-in roller（6）Between, paving cloth cast module（108）Including along conveyer belt（2）The folder that direction of transfer is set gradually
Layer cloth spreading device（7）, two level slicking-in roller（8）, two level hopper（9）With three-level slicking-in roller（101）；Wherein, level-one hopper（4）With two
Grade hopper（9）For storing slurry and by slurry cast to conveyer belt（2）By casting moulds below（103）In, interlayer
Cloth spreading device（7）For to casting moulds（103）Interior laying fiber cloth（104）, level-one slicking-in roller（6）, two level slicking-in roller（8）With three
Grade slicking-in roller（101）For to casting moulds（103）In slurry upper surface carry out roll-in pressing, cutter（102）For by fiber
Cloth（104）Cut-out.
2. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：The interlayer
Cloth spreading device（7）Including being fixedly connected on rack（1）On support plate（71）, be rotatably connected on support plate（71）On reel
（72）Be rotatably connected on support plate（71）On tensioning apparatus（73）, tensioning apparatus（73）Positioned at reel（72）Top, it is fine
Wei Bu（104）Coiling is in reel（72）On, fiber cloth（104）From reel（72）Tensioning apparatus is overlapped on after upper expansion（73）On.
3. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 2, it is characterized in that：The tensioning
Device（73）To be rotatably connected on the support plate（71）On rotating cylinder（732）, fiber cloth（104）It is overlapped on rotating cylinder（732）On,
Rotating cylinder（732）It is broad in the middle small in ends in drum type.
4. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 3, it is characterized in that：The support
Plate（71）On be fixedly connected with sliding bearing（733）, the rotating cylinder（732）Pass through sliding bearing（733）With support plate（71）Turn
Dynamic connection.
5. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：It is described automatic
Production line, which further includes, is arranged on conveyer belt（2）Incoming end is for casting moulds（103）Fiber cloth is laid on bottom plate（104）Bottom
Cloth spreading device（3）.
6. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：The level-one
Hopper（4）It is fixedly connected on side and level-one hopper（4）The level-one gate spool being connected（41）, level-one gate spool（41）End
Mouth is located at conveyer belt（2）Surface.
7. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：The two level
Hopper（9）It is fixedly connected on side and two level hopper（9）The two level gate spool being connected（91）, two level gate spool（91）End
Mouth is located at conveyer belt（2）Surface.
8. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：The level-one
Slicking-in roller（6）Including being fixedly connected on the rack（1）On supporting rack（61）, the hydraulic cylinder that is vertically arranged（52）It is and horizontal
The roller of setting（62）, hydraulic cylinder（52）Cylinder body and supporting rack（61）It is fixedly connected, hydraulic cylinder（52）Piston-rod lower end consolidate
Surely it is connected with slide plate（63）, roller（62）Central rotating shaft and slide plate（63）Rotation connection.
9. a kind of automatic assembly line of light fire-proof heat-insulating decorative panel according to claim 1, it is characterized in that：The transmission
Band（2）Side is equipped with guide rail（105）, guide rail（105）It is equipped with travelling bogie（106）, level-one hopper（4）On be fixedly connected with
Level-one hopper（4）The tremie pipe being connected（42）, the two level hopper（9）Close to guide rail（105）Be fixedly connected on one side with
Two level hopper（9）The feeding tube being connected（92）, travelling bogie（106）It can be along guide rail（105）Move to tremie pipe（42）Port
And feeding tube（92）The underface of port；Feeding tube（92）Port vertically slidably connects insertion pipe（93）, insertion pipe
（93）It can be inserted into the travelling bogie moved to immediately below it after slide downward（106）It is interior, feeding tube（92）Be communicated with for by
Expects pipe（92）Slurry in port pumps to two level hopper（9）Interior pump（94）.
10. according to a kind of automatic assembly line of light fire-proof heat-insulating decorative panel of claim 1 to 8 any one of them, feature
It is：The conveyer belt（2）Quantity have a pair more than, every conveyer belt（2）Upper edge conveyer belt（2）Direction of transfer is set successively
There is level-one hopper（4）, level-one slicking-in roller（6）, paving cloth cast module（108）And cutter（102）；Each pair of conveyer belt（2）It is mutually flat
Row setting, each pair of conveyer belt（2）Between be equipped with guide rail（105）, guide rail（105）It is equipped with travelling bogie（106）, level-one hopper
（4）Positioned at each pair of conveyer belt（2）Between, level-one hopper（4）Close to conveyer belt（2）Two sides on be fixedly connected with one
Grade hopper（4）The tremie pipe being connected（42）, the two level hopper（9）Close to guide rail（105）Be fixedly connected on one side with two
Grade hopper（9）The feeding tube being connected（92）, travelling bogie（106）It can be along guide rail（105）Move to tremie pipe（42）Port and
Feeding tube（92）The underface of port；Feeding tube（92）Port vertically slidably connects insertion pipe（93）, insertion pipe
（93）It can be inserted into the travelling bogie moved to immediately below it after slide downward（106）It is interior, feeding tube（92）Be communicated with for by
Expects pipe（92）Slurry in port pumps to two level hopper（9）Interior pump（94）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810056326.4A CN108214864A (en) | 2018-01-20 | 2018-01-20 | A kind of automatic assembly line of light fire-proof heat-insulating decorative panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810056326.4A CN108214864A (en) | 2018-01-20 | 2018-01-20 | A kind of automatic assembly line of light fire-proof heat-insulating decorative panel |
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| CN108214864A true CN108214864A (en) | 2018-06-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110509651A (en) * | 2019-09-24 | 2019-11-29 | 六枝特区宏新建筑装饰材料有限公司 | A kind of fire-retardant decorative material production equipment and production method |
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Application publication date: 20180629 |