CN108214850B - A inhale and mend cloth equipment for production of true whole body ceramic tile - Google Patents
A inhale and mend cloth equipment for production of true whole body ceramic tile Download PDFInfo
- Publication number
- CN108214850B CN108214850B CN201711459981.6A CN201711459981A CN108214850B CN 108214850 B CN108214850 B CN 108214850B CN 201711459981 A CN201711459981 A CN 201711459981A CN 108214850 B CN108214850 B CN 108214850B
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- Prior art keywords
- suction
- sucking
- whole
- pipes
- material distribution
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention relates to suction and repair material distribution equipment for producing real whole ceramic tiles, which comprises a whole material distribution device consisting of a suction mechanism and a filling mechanism, wherein the suction mechanism is used for sucking a basic blank layer to divide and form whole grooves, and the filling mechanism is used for filling corresponding whole powder into the whole grooves; the material sucking mechanism comprises a plurality of material sucking pipes which are arranged side by side, an arc-shaped material sucking notch which extends along the vertical direction of sucking is formed in the material sucking opening of each material sucking pipe, and the material sucking pipes are vertically inserted into the basic blank layer so that the material sucking mechanism sucks basic powder through the arc-shaped material sucking notches to separate and form a whole groove; the filling mechanism comprises a plurality of material distribution pipes which are arranged side by side and respectively correspond to the plurality of material suction pipes one by one, wherein each material distribution pipe is provided with an opening and closing unit for controlling the opening and closing of a material distribution opening of each material distribution pipe, and the material distribution pipe fills the preset whole powder into the whole grooves which are formed by separating the powder through the material distribution openings through the corresponding material suction pipes.
Description
Technical Field
The invention relates to the technical field of whole ceramic tile preparation equipment, in particular to suction and repair material distribution equipment for producing a real whole ceramic tile.
Background
Because of the abundant and noble decorative effect, the material is always popular with users as a high-grade decorative material. However, marble is expensive and radioactive, and thus is difficult to be widely popularized. Therefore, the ceramic tile with the surface texture imitating marble appears in the market and is popular with consumers, but the texture of the surface layer of the ceramic tile imitating marble has little change, and the texture effect of the surface layer of the product is inconsistent with the texture effect of the inside of the product; with the continuous development of the ceramic industry, the traditional imitation marble ceramic tile is gradually commonly called as a 'false whole body ceramic tile', and people do not only need the aesthetic feeling brought by the texture effect of the surface of a product when buying the whole body ceramic tile, but also put forward new requirements on the consistency of the texture effect of the interior of the product and the surface, and also gradually become the pursuing consumption direction of consumers.
The applicant submits a preparation method of real whole ceramic tile with imitated marble texture in 2017.09.27 to Chinese patent 201710884829.6, which discloses a preparation method of marking and identifying printing by pre-distribution, secondary distribution, molding and carrier, thereby realizing automatic, efficient and continuous whole ceramic tile production and preparation; the texture effect of the blank layer is ensured to have multiple changes and good effect by adopting a secondary material distribution mode, and the texture effect of the blank layer is ensured to be consistent with that of the glazing layer.
Disclosure of Invention
Aiming at the existing problems, the invention aims to provide the suction and repair cloth equipment for producing the ceramic tile with the real whole body, which has clear textures and accurate suction and repair.
In order to achieve the above purpose, the present invention provides the following solutions: the suction and repair distributing device for the production of the true whole ceramic tile comprises a whole distributing device consisting of a suction mechanism and a filling mechanism, wherein the suction mechanism is used for sucking a basic blank layer to divide and form a whole groove, and the filling mechanism is used for filling corresponding whole powder into the whole groove; the material sucking mechanism comprises a plurality of material sucking pipes which are arranged side by side, wherein each material sucking pipe is provided with a vertical driving unit to drive the material sucking pipes to move vertically, an arc-shaped material sucking notch which extends vertically along the sucking direction is formed in each material sucking opening of each material sucking pipe, and the material sucking pipes are vertically inserted into the base blank layer so that the material sucking mechanism sucks basic powder through the arc-shaped material sucking notch to separate and form a whole groove; the filling mechanism comprises a plurality of material distribution pipes which are arranged side by side and respectively correspond to the plurality of material suction pipes one by one, wherein each material distribution pipe is provided with an opening and closing unit for controlling the opening and closing of a material distribution opening of each material distribution pipe, and the material distribution pipe fills the preset whole powder into the whole grooves which are formed by separating the powder through the material distribution openings through the corresponding material suction pipes.
Further, the material sucking mechanism further comprises a material collecting tank, wherein the material collecting tank is communicated with each material sucking pipe and used for storing the basic powder sucked by the material sucking pipes.
Further, a plurality of vertical drive units are arranged side by side, and the flexible end of each vertical drive unit is all connected with corresponding suction pipe phase transmission through a connecting plate.
Further, a plurality of the unit that opens and shuts arranges side by side, wherein, every unit that opens and shuts includes horizontal drive unit and establishes the ejection of compact baffle in the cloth mouth department of cloth pipe, thereby horizontal drive unit's flexible end is connected with ejection of compact baffle drives ejection of compact unit along horizontal migration through horizontal drive unit, and then makes ejection of compact baffle avoid or block the cloth mouth.
Further, the filling mechanism further comprises a plurality of storage tanks for storing whole-body powder, wherein each storage tank is respectively communicated with a plurality of distribution pipes, and the whole-body powder in each storage tank is mixed at a mixing cavity preset in each distribution pipe.
Further, the height value of the arc-shaped material absorbing notch is larger than or equal to the thickness value of the base blank layer.
Further, the device also comprises an installation seat for the whole body distributing device to rotate and installation, a rotating component for driving the whole body distributing device to rotate and a translation component for driving the whole body distributing device to translate.
Compared with the prior art, the invention has the beneficial effects that the material suction is carried out on the basic powder material through the material suction pipe according to the preset texture to form the whole body groove corresponding to the preset texture, meanwhile, the whole body groove is filled through the material distribution pipe in the material suction process, finally, the set texture pattern is formed on the basic blank layer, and the material suction and the material distribution are synchronously carried out, so that the material distribution efficiency is greatly improved, and the preset texture can be accurately processed.
Drawings
FIG. 1 is a perspective view of a full body distribution apparatus of the present invention;
fig. 2 is a cross-sectional view of the whole body cloth device of the present invention.
Fig. 3 is a schematic structural view of the whole body distributing device, the rotating assembly and the translating assembly of the invention.
The device comprises a 1-whole-body material distribution device, a 11-material suction mechanism, a 111-material suction pipe, a 112-arc-shaped material suction notch, a 113-vertical driving unit, a 114-material collection tank, a 12-filling mechanism, a 121-material distribution pipe, a 121 a-material changing cavity, a 122-opening and closing unit, a 122 a-transverse driving unit, a 122 b-material discharging baffle, a 123-material collection tank, a 2-basic green body layer, a 3-rotation component, a 4-translation component, a 41-X-axis component and a 42-Y-axis component.
Detailed Description
The invention is further illustrated by the following examples:
referring to fig. 1 and 2, the suction and repair distributing device for producing the ceramic tile with the real whole body comprises a whole body distributing device 1 consisting of a suction mechanism 11 and a filling mechanism 12, wherein a base blank layer 2 is formed by performing a distributing action in advance, and the base blank layer 2 is transported to the whole body distributing device 1 for performing a corresponding secondary distributing action; the sucking mechanism 11 is used for sucking the base blank layer 2 to divide and form the whole body groove, and the filling mechanism 12 is used for filling the whole body groove with corresponding whole body powder.
In the present embodiment, the suction mechanism 11 includes a plurality of suction pipes 111 arranged side by side, a plurality of vertical driving units 113 (preferably cylinders) arranged side by side, and a collection tank 114, wherein the collection tank 114 communicates with each suction pipe 111 and the collection tank 114 is used for storing the basic powder sucked by the suction pipe 111, and the collection tank 114 is connected to an external air suction device (not shown). The plurality of vertical driving units 113 are in one-to-one correspondence with the plurality of suction pipes 111 respectively, and the telescopic end of each vertical driving unit 113 is in transmission connection with the corresponding suction pipe 111 through a connecting plate, so that each vertical driving unit 113 drives the suction pipe 111 corresponding to the vertical driving unit to move vertically, namely, the plurality of vertical driving units 113 drive the plurality of suction pipes 111 to move vertically respectively so as to drive any suction pipe 111 to be inserted into the base blank layer 2, and in a mode of independently controlling the vertical movement of the suction pipes 111, the plurality of suction pipes 111 can be independently driven to be inserted into the base blank layer 2 to perform corresponding suction according to actual production conditions. In order to facilitate the sucking action of the sucking pipes 111, an arc-shaped sucking notch 112 extending vertically is formed at the sucking opening of each sucking pipe 111, and the height value of the arc-shaped sucking notch 112 is greater than or equal to the thickness value of the base blank layer 2. When the suction pipe 111 is inserted into the base green body layer 2, the suction mechanism 11 sucks the base powder through the arc-shaped suction notch 112 to separate and form a whole body groove, that is, the suction operation of the external air suction device is performed, and the suction pipe 111 is inserted into the base green body layer 2 in advance, and the base powder is sucked through the arc-shaped suction notch 112 to be stored in the aggregate tank 114.
In this embodiment, the filling mechanism 12 includes a plurality of distributing pipes 121 arranged side by side and respectively corresponding to the plurality of suction pipes 111 one by one, a plurality of opening and closing units 122 arranged side by side, and a plurality of storage tanks 123 for storing whole body powder, wherein the whole body powder is stored in each storage tank 123 in advance, and each storage tank is respectively communicated with the top of the plurality of distributing pipes 121, so that the whole body powder in each storage tank 123 enters the distributing pipes 121 through the top of the distributing pipe 121, and each whole body powder is mixed in a mixing cavity 121a preset in the distributing pipe 121, and can be discharged through a discharge hole of the distributing pipe 121 after the mixing is completed; secondly, in this embodiment, the cross section of the mixing cavity 121a in the length direction is a trapezoid with a wider upper part and a narrower lower part, so that the residence time of the whole powder in the mixing cavity 121a can be increased, and the powder can be mixed more fully. The opening and closing of the material distribution opening of each material distribution pipe 121 is controlled by an opening and closing unit 122, each opening and closing unit 122 comprises a transverse driving unit 122a (preferably an air cylinder) and a material outlet baffle 122b arranged at the material distribution opening of the material distribution pipe 121, wherein the telescopic end of the transverse driving unit 122a is connected with the material outlet baffle 122b, so that the material outlet baffle 122b avoids or blocks the material distribution opening by driving the material outlet unit to horizontally move through the transverse driving unit 122a, namely, when the material outlet baffle 122b avoids the material distribution opening, the material distribution opening is opened to perform material distribution action; when the discharging baffle 122b blocks the material distributing opening, the material distributing opening is closed. The distributing pipe 121 fills the mixed whole powder into the whole grooves separated by the corresponding suction pipes 111 through the distributing opening.
Referring to fig. 3, in this embodiment, the apparatus further includes a mounting seat, where the whole body distributing device 1 is rotatably disposed on the mounting seat, and in this embodiment, the mounting seat is cooperatively connected with the whole body distributing device 1 through a turntable for easy understanding; the rotary assembly 3 and the translation assembly 4 are respectively driven to rotate and translate by the whole body distributing device 1, wherein the rotary assembly 3 comprises a rotary motor arranged on a mounting seat, the output end of the rotary motor is in transmission fit with a rotary table on the whole body distributing device 1 through a transmission belt, the whole body distributing device 1 is driven to rotate by the rotation of the rotary motor by taking the vertical shaft as the shaft, and the rotary assembly 3 is not limited to adopt the mode, and can also adopt other driving modes, such as the mode that the rotary motor drives the fluted disc to drive the whole body distributing device 1 to rotate.
Referring to fig. 3, in the present embodiment, the translation assembly 4 includes an X-axis assembly 41 and a Y-axis assembly 42, where the X-axis assembly 41 includes an X-axis connecting seat and an X-axis driving unit that are slidably matched with the mounting seat, and an X-axis guide rail extending along the length direction of the mounting seat and for slidably connecting the mounting seat is disposed on the X-axis connecting seat, that is, the mounting seat is driven by the X-axis driving unit to move along the X-axis guide rail, so as to implement movement of the whole distributing device 1 along the length direction of the mounting seat. The Y-axis assembly 42 comprises a Y-axis connecting seat and a Y-axis driving unit, which are slidably matched with the X-axis connecting seat, and a Y-axis guide rail which extends along the length direction perpendicular to the mounting seat and is slidably connected with the X-axis connecting seat is arranged on the Y-axis connecting seat, that is, the Y-axis driving unit drives the X-axis connecting shaft to move along the Y-axis guide rail, so that the whole body distributing device 1 moves along the length direction perpendicular to the mounting seat, and the translation of the whole body distributing device 1 is realized through the mutual matching between the X-axis assembly 41 and the Y-axis assembly 42.
Referring to fig. 3, in this embodiment, the X-axis driving unit and the Y-axis driving unit are each composed of a transmission motor, a transmission belt, and a synchronizing wheel, wherein the transmission motor and the synchronizing wheel are in transmission fit through the transmission belt. The transmission motor and the synchronizing wheel of the X-axis driving unit are respectively arranged on two sides of the X-axis connecting seat, and the transmission belt of the X-axis driving unit is matched and connected with the mounting seat through a belt buckle, so that the transmission belt is driven to rotate through the rotation of the transmission motor of the X-axis driving unit, and the transmission belt is driven to move along the length direction of the mounting seat through the belt buckle. The transmission motor and the synchronizing wheel of the Y-axis driving unit are respectively arranged on two sides of the Y-axis connecting seat, and the transmission belt of the Y-axis driving unit is matched and connected with the X-axis connecting seat through a belt buckle, so that the transmission belt is driven to rotate through the rotation of the transmission motor of the Y-axis driving unit, and the transmission belt drives the X-axis connecting seat to move along the length direction vertical to the mounting seat through the belt buckle.
Referring to fig. 3, in the present embodiment, a material distribution pipe 121 of the filling mechanism 12 is disposed correspondingly behind each of the material suction pipes 111 in the material suction mechanism 11, wherein the material suction pipes 111 are disposed close to the ports of the material distribution pipe 121. When the secondary material distribution action is carried out on the base blank layer 2, the corresponding material suction pipe 111 is adjusted according to the set lines, so that the material suction pipe 111 is inserted into the base blank layer 2, the base powder is sucked into the material collection tank 114 through the arc-shaped material suction notch 112, the material suction pipe 111 moves along the set lines under the driving of the rotating component 3 and the translating component 4 to form a whole body groove with the matched lines, the material distribution action is carried out on the material distribution pipe 121 corresponding to the material suction pipe 111 while the whole body material distribution device 1 sucks the material, the whole body powder is filled into the whole body groove through the material distribution pipe 121, the whole body groove is simultaneously distributed by the whole body material distribution device 1, the expected texture pattern is finally formed, and the adoption of the mode can realize that the material suction mechanism 11 and the filling mechanism 12 can synchronously work, greatly improve the working efficiency, and the formed textures are more diversified and rich, so that the effect similar to the marble-like texture is achieved.
In addition, it should be noted that, in the specific embodiments described in the present specification, names of various parts and the like may be different, and all equivalent or simple changes of the structures, features and principles described in the conception of the present invention are included in the protection scope of the present invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions in a similar manner without departing from the scope of the invention as defined in the accompanying claims.
Claims (7)
1. The suction and repair material distribution equipment for producing the real whole ceramic tile comprises a whole material distribution device (1) consisting of a suction mechanism (11) and a filling mechanism (12), wherein the suction mechanism (11) is used for sucking a basic blank layer (2) to be divided into whole grooves, and the filling mechanism (12) is used for filling corresponding whole powder into the whole grooves; the method is characterized in that: the material sucking mechanism (11) comprises a plurality of material sucking pipes (111) which are arranged side by side, wherein each material sucking pipe (111) is provided with a vertical driving unit (113) to drive the material sucking pipes to move vertically, an arc-shaped material sucking gap (112) which extends vertically along the sucking direction is formed at the material sucking opening of each material sucking pipe (111), and the material sucking pipes (111) are vertically inserted into the base blank layer (2) so that the material sucking mechanism (11) sucks basic powder through the arc-shaped material sucking gaps (112) to form a whole body groove in a separated mode; the filling mechanism (12) comprises a plurality of material distribution pipes (121) which are arranged side by side and respectively correspond to the plurality of material suction pipes (111) one by one, wherein each material distribution pipe (121) is provided with an opening and closing unit (122) for controlling the opening and closing of a material distribution opening of the material distribution pipe, and the material distribution pipes (121) fill preset whole powder into whole grooves which are formed by separating through the material distribution openings through the suction of the corresponding material suction pipes (111).
2. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the material sucking mechanism (11) further comprises a material collecting tank (114), wherein the material collecting tank (114) is communicated with each material sucking pipe (111) and is used for storing the basic powder sucked by the material sucking pipes (111).
3. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the plurality of vertical driving units (113) are arranged side by side, and the telescopic end of each vertical driving unit (113) is in transmission connection with the corresponding suction pipe (111) through a connecting plate.
4. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the plurality of opening and closing units (122) are arranged side by side, wherein each opening and closing unit (122) comprises a transverse driving unit (122 a) and a discharging baffle plate (122 b) arranged at a material distribution opening of a material distribution pipe (121), and the telescopic end of the transverse driving unit (122 a) is connected with the discharging baffle plate (122 b) so as to drive the discharging unit to horizontally move through the transverse driving unit (122 a), and then the discharging baffle plate (122 b) avoids or blocks the material distribution opening.
5. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the filling mechanism (12) further comprises a plurality of storage tanks (123) for storing whole-body powder, wherein each storage tank (123) is respectively communicated with a plurality of material distribution pipes (121), and the whole-body powder in each storage tank (123) is mixed at a material mixing cavity (121 a) preset in each material distribution pipe (121).
6. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the height value of the arc-shaped material sucking notch (112) is larger than or equal to the thickness value of the base blank layer (2).
7. The suction repair distribution device for production of real ceramic tiles according to claim 1, wherein: the full-automatic feeding device also comprises an installation seat for the full-automatic feeding device (1) to rotate, a rotating assembly (3) for driving the full-automatic feeding device (1) to rotate, and a translation assembly (4) for driving the full-automatic feeding device (1) to translate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711459981.6A CN108214850B (en) | 2017-12-28 | 2017-12-28 | A inhale and mend cloth equipment for production of true whole body ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711459981.6A CN108214850B (en) | 2017-12-28 | 2017-12-28 | A inhale and mend cloth equipment for production of true whole body ceramic tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108214850A CN108214850A (en) | 2018-06-29 |
| CN108214850B true CN108214850B (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711459981.6A Active CN108214850B (en) | 2017-12-28 | 2017-12-28 | A inhale and mend cloth equipment for production of true whole body ceramic tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108214850B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111559904A (en) * | 2020-05-26 | 2020-08-21 | 蒙娜丽莎集团股份有限公司 | Whole-body color-changing light-transmitting ceramic tile and preparation method thereof |
| IT202100006485A1 (en) * | 2021-03-18 | 2022-09-18 | Sacmi | METHOD AND SYSTEM FOR THE REALIZATION OF CERAMIC ITEMS |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1042653A (en) * | 1963-04-12 | 1966-09-14 | Albert Frank Shields | Reciprocated suction feeder for sheets |
| CN1323821C (en) * | 2004-06-22 | 2007-07-04 | 佛山市宏陶陶瓷设备有限公司 | Production method and device for ceramic tile blank |
| CN203185579U (en) * | 2013-02-20 | 2013-09-11 | 东莞市恩玛自动化机械有限公司 | Suction feeder |
| HU230623B1 (en) * | 2014-02-25 | 2017-04-28 | Árpád Barabás | Apparatus and method for producing patterned pavings |
| CN205185042U (en) * | 2015-12-14 | 2016-04-27 | 东莞市唯美陶瓷工业园有限公司 | Cloth equipment of preparation parian entire body pottery brick |
| CN105777071B (en) * | 2016-03-25 | 2019-10-01 | 东莞市唯美陶瓷工业园有限公司 | There is one kind true stone effect entire body to throw glaze Ceramic Tiles and its manufacturing process |
| CN205660881U (en) * | 2016-05-09 | 2016-10-26 | 佛山市赛普飞特机械有限公司 | Pottery entire body cloth machine |
| CN205950991U (en) * | 2016-08-05 | 2017-02-15 | 佛山市简一陶瓷有限公司 | Indiscriminate line entire body marble ceramic tile distributing device |
| CN207983658U (en) * | 2017-12-28 | 2018-10-19 | 广东博晖机电有限公司 | Apparatus for distributing is mended in a kind of suction for the production of true entire body ceramic tile |
-
2017
- 2017-12-28 CN CN201711459981.6A patent/CN108214850B/en active Active
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| CN108214850A (en) | 2018-06-29 |
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