CN108214088A - A kind of high-performance intelligence three-phase lubricating system with trace amount and its application method - Google Patents
A kind of high-performance intelligence three-phase lubricating system with trace amount and its application method Download PDFInfo
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- CN108214088A CN108214088A CN201711485013.2A CN201711485013A CN108214088A CN 108214088 A CN108214088 A CN 108214088A CN 201711485013 A CN201711485013 A CN 201711485013A CN 108214088 A CN108214088 A CN 108214088A
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- stepper motor
- driver
- compressed gas
- peristaltic pump
- lubricating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1038—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
- B23Q11/1061—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using cutting liquids with specially selected composition or state of aggregation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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Abstract
Invention provides a kind of high-performance intelligence three-phase lubricating system with trace amount and its application method.The system includes micro lubricating oil digitlization dosing unit, the water digitlization dosing unit connected with external water source, the compressed gas supply unit, intelligent control unit and the injection unit that are connected with air source.The application method of the system includes that system power supply connections, system hardware setting, system parameter setting, procedure selection, startup, stopping is processed and system cut-off.The system effectively improves the processing performance and processing quality of lubricating system with trace amount.
Description
Technical field
The present invention relates to intermetallic composite coating cooling and lubricating technical fields, and in particular to a kind of high-performance intelligence micro lubricating skill
Art.
Background technology
In recent years, the economic pressures brought with traditional cast-type cooling and lubricating and serious environment and health hazard,
The development that Dry-Cutting Technology and Minimal Quantity Lubrication Technology are advanced by leaps and bounds.DRY CUTTING completely eliminates tradition cutting fluid
Use, be a kind of typical environmentally protective cleaning processing technology.But for low thermal conductivity material (such as titanium alloy, nickel-base alloy
Deng) and processing technology with high surface quality requirement, Dry-cutting is difficult to realize.For this purpose, in these processing necks
Domain replaces traditional Machining Technology for Cutting using Minimal Quantity Lubrication Technology.Minimal Quantity Lubrication Technology refers to using extremely micro degradable
Vegetable oil, by compressed gas (air, carbon dioxide, nitrogen etc.) by micro lubricating oil dispersed jet to cutting region, realization is cut
Cut the cooling and lubricating in area.
Traditional minimum quantity lubrication device is primarily present three major issues：1st, using electromagnetic pulse air driven pump, as micro lubricating oil
With the power source of water, noise is larger, and requires shop air pressure larger and high stability, still, most of shop air
Requirement is not achieved, this just brings larger obstacle to a wide range of promote of minimum quantity lubrication device；2nd, in actual production processing,
Since processing type (roughing, finishing), rapidoprint, technological parameter are there are larger difference, therefore to the cooling of cutting fluid
Can be different with greasy property requirement, it is (lubricants capacity i.e. per minute, per minute hence for micro lubricating cooling and lubricating parameter
The air pressure of water and compressed air) requirement difference, still, adjustment of the existing micro lubricating product for above-mentioned 3 parameters, entirely
Adjusted by the manual experience of operator, adjust it is not accurate enough, and can not preserve or reappear regulated and proved it is specific for certain
The micro lubricating cooling and lubricating parameter of technique, it is difficult to implement to moisten the cooling that special process object is processed according to optimal parameter
It is sliding；3rd, with the propulsion of made in China 2025, enterprise constantly promotes intelligentized demand, still, existing micro- on the market
It measures lubricating arrangement and intelligence is not implemented.
A kind of oil-water-gas three-phase energy saving micro lubricating system exists in the prior art, it is molten including micro fueling injection equipment, water spray
Liquid device and spray nozzle device.It is equipped in micro lubricating oil and sprayable aqueous solutions device in minimum quantity lubrication device and aqueous solution is housed.System
In be connected with compressed air.Compressed gas is divided into two-way, and a routing reaches sprayable aqueous solutions device, and another way compressed gas bifurcates
Road, a branch are communicated by fueling injection equipment, another branch through pipeline with spray nozzle device.Micro fueling injection equipment and sprayable aqueous solutions device
It is connected respectively by pipeline with spray nozzle device.It is uneven to solve the mixing of water oil, goes out the problem of liquid is ineffective, and can save
Air compressor electricity consumption, but the quantitative digitalization supply of oil-water-gas three-phase is still can not achieve, intelligence degree is not high.It gives
Live rationally application and popularization Minimal Quantity Lubrication Technology bring very big obstruction.
Invention content
The object of the present invention is to provide a kind of high-performance intelligence three-phase lubricating system with trace amount and its application method, to solve
Problems of the prior art.
To realize the present invention purpose and the technical solution adopted is that a kind of such, high-performance intelligence three-phase micro lubricating
System, including micro lubricating oil digitlization dosing unit, the water that connect with external water source digitize dosing unit and
Compressed gas supply unit, intelligent control unit and the injection unit of air source connection.
The injection unit includes injection unit matrix, universal pipe joint and nozzle.The injection unit matrix, universal pipe joint
It is sequentially connected with nozzle as an entirety.Compressed gas entrance, micro lubricating oil-in are provided on the injection unit matrix
And water inlet.
The micro lubricating oil digitlization dosing unit includes stepper motor I, lubricating cup and peristaltic pump I.The stepping
Motor I is connected with peristaltic pump I.Micro lubricating oil is housed in the lubricating cup.The oil inlet of the peristaltic pump I is connect with lubricating cup, is gone out
Hydraulic fluid port is connect with micro lubricating oil-in.
The water digitlization dosing unit includes stepper motor II and peristaltic pump II.The stepper motor II is with wriggling
Pump II is connected.The water inlet of the peristaltic pump II is connect with external water source, and water outlet is connect with water inlet.
The compressed gas supply unit includes stepper motor III and pressure regulation filter.The stepper motor III and pressure regulation
Filter is connected.The air inlet of the pressure regulation filter is connect with air source, and gas outlet is connect with compressed gas entrance.
The intelligent control unit includes programmable 4 axis sport controller, driver I, driver II and driver III.
Tri- output shafts of X, Y, Z of the programmable 4 axis sport controller connect respectively with driver I, driver II and driver III
It connects.The driver I, driver II and driver III are connected respectively with stepper motor I, stepper motor II and stepper motor III.
During work, programmable 4 axis sport controller can be according to processing type and technological parameter, to driver I, driver
II and III emission control pulse of driver.The driver I, driver II and driver III are respectively stepper motor I, stepping electricity
Machine II and stepper motor III send angular displacement.The stepper motor I drives peristaltic pump, and peristaltic pump is by micro lubricating oil from lubricating cup
Micro lubricating oil-in is transported to given flow.The stepper motor II drives peristaltic pump II, and peristaltic pump II is by water from external
Water source is transported to water inlet with given flow.The stepper motor III drives the pressure adjusting knob of pressure regulation filter, pressure regulation
Compressed gas from air source is filtered and is transported to compressed gas entrance after adjusting pressure by filter.Micro lubricating oil, water and pressure
Contracting gas realizes mixing and atomization in injection unit matrix inner cavity, and nozzle is reached, and pass through nozzle and be ejected into through universal pipe joint
Cutting zone.
Further, the lubricating cup includes oil cup cap, cup body and lubricating cup oil outlet.The lubricating cup oil outlet by hose with it is compacted
The I oil inlet connection of dynamic pump.
Further, the cup body has graduation mark and liquid level warning line.
Further, the compressed gas is air, carbon dioxide or liquid nitrogen.When the compressed gas is air, compressed gas
Body is directly supplied by shop air.When the compressed gas is carbon dioxide or liquid nitrogen, compressed gas is supplied by gas cylinder.
Further, high-performance intelligence three-phase lubricating system with trace amount further includes shell.The lubricating cup is arranged on the outer of shell
On wall.The stepper motor I, peristaltic pump I, water digitlization dosing unit, compressed gas supply unit, driver I, driving
Device II and driver III are arranged in the inner cavity of shell.
Further, the programmable 4 axis sport controller includes panel and master control borad.The panel include display screen and
Key zone.Control circuit and interface circuit are provided on the master control borad.Panel interface circuit corresponding on master control borad
Connection.
Invention additionally discloses a kind of application method about above-mentioned high-performance intelligence three-phase lubricating system with trace amount, including with
Lower step：
1) system hardware is set.
2) systematic parameter is set by programmable 4 axis sport controller.
3) it according to the processing type, rapidoprint and technological parameter of user's reality, is selected according to procedure selection table corresponding
Processing program.
4) system enters machining state.Micro lubricating oil, water, compressed gas realize mixing in injection unit matrix inner cavity
And atomization, nozzle is reached, and pass through nozzle and be ejected into cutting zone through universal pipe joint.
5) stop processing, and pull out power supply.
The solution have the advantages that unquestionable：
A. it is only used for making micro lubricating oil in injection unit using peristaltic pump supply micro lubricating oil and water, compressed gas
With water atomization and spray, bleed pressure is required relatively low, reduces the requirement to shop air, realize compressed gas
It is energy saving and solve the problems, such as there is noise pollution using electromagnetic pulse air driven pump, it is suitble to largely be equipped in workshop；
B. it using peristaltic pump supply micro lubricating oil and water and peristaltic pump by step motor control, oil return or will not return
Water does not need to additionally install valve, and structure is simpler, using step motor control pressure regulator valve rotational angle so as to control pressure
Size, so as to fulfill the digitlization weight feed of micro lubricating Oil, Water, Gas；
C. the programmable 4 axis sport controller with liquid crystal display and keyboard is used, for different processing types, is added
Work material and technological parameter obtain and write corresponding micro lubricating program after corresponding micro lubricating cooling and lubricating parameter and be stored in
Inside controller, according to different processing type and parameter during work, programmable 4 axis sport controller control plane can be passed through
Plate directly invokes corresponding program, efficiently solves minimum quantity lubrication device and is not suitable with a variety of processing types, rapidoprint, technique ginseng
The problem of several processing；
D. it is simple, open strong to may be programmed 4 axis sport controller programming, and has undefined kinematic axis, user can open
Hair corresponding program realizes other functions, effectively improves intelligent level.
Description of the drawings
Fig. 1 is system connection diagram；
Fig. 2 is systematic schematic diagram；
Fig. 3 is shell front view；
Fig. 4 is shell side view；
Fig. 5 is system structure diagram；
Fig. 6 is injection unit structure diagram；
Fig. 7 is hydraulic unit connection figure；
Fig. 8 is circuit system connection diagram；
Fig. 9 is system operational flow diagram.
In figure：Shell 1, babinet 101, cabinet door 102, drop handle 103, handle 104, babinet foot 105, backboard 106, bottom plate
107, micro lubricating oil digitlization dosing unit 2, stepper motor I 201, lubricating cup 202, oil cup cap 2021, cup body 2022, oil
Cup oil outlet 2023, peristaltic pump 203, water digitlization dosing unit 3, stepper motor 301, peristaltic pump, 302, compressed gas
Supply unit 4, stepper motor 401, pressure regulation filter 402, pressure regulation filter discharge outlet 4021, pressure regulation filter outlet mouth
4022, shaft coupling 403, intelligent control unit 5, programmable 4 axis sport controller 501, DC24V power supplys 502, driver I 503,
Driver II 504, driver III 505, ship type switch 506, power supply indicator 507, injection unit 6, compressed gas entrance 601,
Micro lubricating oil-in, 602, water inlet 603, injection unit matrix 604, universal pipe joint 605, nozzle 606.
Specific embodiment
With reference to embodiment, the invention will be further described, but should not be construed the above-mentioned subject area of the present invention only
It is limited to following embodiments.Without departing from the idea case in the present invention described above, according to ordinary skill knowledge and used
With means, various replacements and change are made, should all be included within the scope of the present invention.
Embodiment 1：
Referring to Fig. 1, Fig. 2 and Fig. 5, the present embodiment discloses a kind of high-performance intelligence three-phase lubricating system with trace amount, including outer
Shell 1, micro lubricating oil digitlization dosing unit 2, the water digitlization dosing unit 3 and gas connected with external water source
Compressed gas supply unit 4, intelligent control unit 5 and the injection unit 6 of source connection.
Referring to Fig. 6, the injection unit 6 includes injection unit matrix 604, universal pipe joint 605 and nozzle 606.The spray
Unit matrix 604, universal pipe joint 605 and nozzle 606 is penetrated to be sequentially connected as an entirety.It is set on the injection unit matrix 604
It is equipped with compressed gas entrance 601, micro lubricating oil-in 602 and water inlet 603.
Referring to Fig. 5, micro lubricating oil digitlization dosing unit 2 includes stepper motor I 201, lubricating cup 202 and compacted
Dynamic pump I 203.The stepper motor I 201 is connected with peristaltic pump I 203.Micro lubricating oil is housed in the lubricating cup 202.It is described compacted
The oil inlet of dynamic pump I 203 is connect by hose with lubricating cup 202, and oil outlet is connect by hose with micro lubricating oil-in 602.
Referring to Fig. 3, the lubricating cup 202 includes oil cup cap 2021, cup body 2022 and lubricating cup oil outlet 2023.The lubricating cup oil outlet 2023
It is connect by hose with I 203 oil inlet of peristaltic pump.The oil cup cap 2021 is connected through a screw thread with cup body 2022.During oiling, rotation
Open oil cup cap 2021.The cup body 2022 has graduation mark and liquid level warning line.When the micro lubricating oil page is less than liquid level
Warning line should refuel in time.
Referring to Fig. 5, the water digitlization dosing unit 3 includes stepper motor II 301 and peristaltic pump II 302.It is described
Stepper motor II 301 is connected with peristaltic pump II 302.The water inlet of the peristaltic pump II 302 is connect by hose with external water source,
Water outlet passes through hose and water inlet 603.
The compressed gas supply unit 4 includes stepper motor III 401 and pressure regulation filter 402.The stepper motor III
401 are connected with pressure regulation filter 402 by shaft coupling 403.The pressure regulation filter 402 integrates pressure regulation and filtering function,
And with air gauge, for filtering the compressed gas from air source and adjusting the pressure of compressed gas, adjusting knob is by stepping
Motor III 401 drives.The air inlet of the pressure regulation filter 402 is connect by PU tracheaes with air source gas outlet, and gas outlet passes through
PU tracheaes are connect with compressed gas entrance 601.The pressure regulation filter discharge outlet 4021 of the pressure regulation filter 402 passes through plastic tube
The impurity liquid come is will filter out to be discharged in dedicated waste liquid cylinder.The compressed gas is single for air, carbon dioxide or liquid nitrogen etc.
Phase medium.When the compressed gas is air, compressed gas is directly supplied by shop air.The compressed gas is carbon dioxide
Or during liquid nitrogen, compressed gas is supplied by gas cylinder.
Referring to Fig. 5 and Fig. 7, the intelligent control unit 5 includes programmable 4 axis sport controller 501, DC24V power supplys
502nd, driver I 503, driver II 504, driver III 505, ship type switch 506 and power supply indicator 507.Referring to Fig. 8, institute
502 external 220V power supplys of DC24V power supplys are stated, are each electricity consumption power elements of high-performance intelligence three-phase lubricating system with trace amount.It is described
Ship type switch 506 is system master switch, and power supply indicator 507 is overall system power indicator light.High-performance intelligence three-phase is micro
220V exchanges are electrically accessed by lubricating system using three-pin plug, and 220V exchanges by DC24V power supplys 502 switch to 24V after being electrically accessed
Direct current is powered for high-performance intelligence three-phase lubricating system with trace amount.Ship type switch 506 be connected on 220V three-pin plugs with
Between DC24V power supplys 502, pass through the break-make of the switch realization system way circuit of button.Power supply indicator 507 is connected to DC24V
On power supply 502, and the protective resistance for the 5K Ω that connects, when circuit system is connected, circuit indicator is bright, when circuit system breaks
When opening, circuit indicator does not work.
The programmable 4 axis sport controller 501 can carry out the calling of Minimal quantity of lubrication oil program and write.It is described can
Programming 4 axis sport controller 501 has four kinematic axis, and wherein tri- axis of X, Y, Z come into operation, and W axis is undefined.X, Y, Z tri-
Respective four interfaces of output shaft pass through signal wire and four of driver I 503, driver II 504 and driver III 505 respectively
Inlet interface connects.The programmable 4 axis sport controller 501 includes panel 5011 and master control borad 5012.The panel 5011
Including display screen and key zone.Be provided on the master control borad 5012 control circuit for controlling X-axis, Y-axis, Z axis and W axis and
Interface circuit.The interface circuit connection corresponding on master control borad 5012 of panel 5011.The panel 5011 is high-performance intelligence
The operation interface of three-phase lubricating system with trace amount can be changed, the calling of Minimal quantity of lubrication oil program can be carried out and write.The driver I
503rd, III 505 respective four outlet interfaces of driver II 504 and driver respectively with stepper motor I 201, stepper motor II
301 connect with four signal wires of stepper motor III 401.The programmable 4 axis sport controller 501 passes through two power cords
It is connect with DC24V power supplys 502.The power interface of the driver I 503, driver II 504 and driver III 505 respectively with
DC24V power supplys 502 connect.
Referring to Fig. 3 and Fig. 4, in the present embodiment, the generally rectangular box of shell 1.This rectangular box includes case
Body 101, cabinet door 102, drop handle 103, handle 104 and 4 babinet feet 105.The babinet 101 is open and interior hollow for side
Cuboid.The cabinet door 102 is mounted on 101 open-mouth of babinet using loose-leaf.The drop handle 103 is installed on 101 top of babinet.
The handle 104 is fixed on cabinet door 102.4 babinet feet 105 are installed at 101 bottom four corners of babinet.The case
It is further opened on 101 side wall of body for the pressure regulation filter discharge outlet 4021 of pressure regulation filter 402 and pressure regulation filter outlet mouth
4022 holes passed through and the hole passed through for hose and PU tracheaes.The lubricating cup 202 is arranged on the side wall of babinet 101.
The panel 5011 is installed on cabinet door 102.Ship type switchs and power supply indicator 507 is fixed on cabinet door 102.The stepping
Motor I 201, peristaltic pump I 203, water digitlization dosing unit 3, compressed gas supply unit 4, master control borad 5012, driver
I 503, driver II 504 and driver III 505 are arranged in the inner cavity of babinet 101.
During work, the intelligent control unit 5 can be realized carries out intelligence to high-performance intelligence three-phase lubricating system with trace amount
Control, the control of control, water flow such as micro lubricating oil flow, the control of compressed gas pressure.User is according to actual processing
Type selects corresponding processing program, may be programmed 4 axis sport controller 501 can according to selected program, to driver I 503,
The III 505 emission control pulse of driver II 504 and driver.The driver I 503, driver II 504 and driver III 505
Respectively stepper motor I 201, stepper motor II 301 and the transmission angular displacement of stepper motor III 401, realization stepper motor I 201,
The digitlization quantitative exercise of stepper motor II 301 and stepper motor III 401.By the rotating speed of stepper motor II 301, can control compacted
The flow of dynamic pump II 302.By the angle that stepper motor III 401 is controlled to turn over, the pressure of compressed gas can be controlled.The step
Stepper motor I 201 drives peristaltic pump 203, and micro lubricating oil is transported to micro profit by peristaltic pump 203 from lubricating cup 202 with given flow
Lubricating oil entrance 602.By the rotating speed of stepper motor I 201, the flow of peristaltic pump 203 can control.The stepper motor II 301 drives
Water is transported to water inlet 603 by dynamic peristaltic pump II 302, peristaltic pump II 302 from external water source with given flow.The stepper motor
The pressure adjusting knob of III 401 driving pressure regulation filters 402, pressure regulation filter 402 filter the compressed gas from air source simultaneously
Compressed gas entrance 601 is transported to after adjusting pressure.Micro lubricating oil, water and compressed gas are in 604 inner cavity of injection unit matrix
It is middle to realize mixing and atomization, " Water-In-Oil " drop is formed after atomization under the action of compressed gas, reaches and sprays through universal pipe joint 605
Mouth 606, and pass through nozzle 606 and be ejected into cutting zone.
In the present embodiment, the digitlization of micro lubricating oil, the flow of water and compressed gas pressure quantifies control principle
It is as follows：
A) by test the micro lubricating oil flow needed for obtaining under different processing types, rapidoprint and technological parameter,
Water flow and compressed gas pressure, and establish flow pressure relation table, for actual processing when, select different for different situations
Processing program.
B) process that micro lubricating oil traffic figureization quantitatively controls is as follows：
The rotating speed control of 4 axis sport controller 501 is realized by F instructions inside controller, and the numerical value of F instructions is
Controller sends out the frequency of pulse, and the flow of it and peristaltic pump is proportional.
Record peristaltic pump flow is after being to run 1min in 501 the inside write-in F values of 4 axis sport controller；Change F values
For record peristaltic pump flow is to enable as the ratio between difference on the frequency and difference in flow after running 1min, i.e.,
Wherein, the unit of flow Q is ml/min.
It is Q to make wriggling pump discharge, it is only necessary to which in programming, input F values are K1 × Q, and peristaltic pump can be under corresponding rotating speed
Work.
The quantitative control principle of water flow digitlization is similar to micro lubricating oil, and this will not be repeated here.
Compressed gas pressure digitalization quantitatively controls process as follows：
The displacement of 4 axis sport controller Z axis is reset first, under appropriate F values, stepper motor 401 is enabled to rotate certain angle
Degree, writes down 402 air pressure meter reading P1, current displacement Z1 of pressure regulation filter at this time.Enable one circle of the one-directional rotation of stepper motor 401, note
Record 402 air pressure meter reading P2, current displacement Z2 of pressure regulation filter at this time.Displacement difference Z2- is calculated according to controller internal relations
The corresponding umber of pulse Δ PUL of Z1 enable K2 as the ratio between pressure difference and umber of pulse, i.e.,：
Wherein, the unit of pressure is kgf/cm2。
The electronic gear proportion of the Z axis of 4 axis sport controller 501 is set as K2, to make pressure regulation filter 4-2 output pressures
It is by force P, as long as incoming z-value is K2 × Q in programming, pressure regulation filter 4-2 adjusting pressuring knobs can be turned to required position.
C) the asynchronous processing program of flow pressure values needed for being write in programmable 4 axis sport controller 501 is simultaneously protected
It deposits, program name should be corresponding with the name of flow pressure gauge during preservation, convenient for the selection of program, by programmable in actual processing
4 axis sport controller 501 directly invokes program.For the flow pressure values not having in system, user also can be programmable
It oneself programs and preserves in 4 axis sport controller 501, when processing directly invokes.
What deserves to be explained is peristaltic pump is a kind of by alternately squeezing to delivery hose elastic in pump and discharging to pump
The device of fluid is sent, additional air source is not needed to as power, minimum quantity lubrication device can be greatly lowered to shop air
It is required that.The present embodiment can realize lubricants capacity per minute, cooling water inflow per minute, compressed gas air pressure digitlization.It is realizing
The record of micro lubricating parameter on the basis of reappearing, builds high-performance intelligence three-phase lubricating system with trace amount.For different processing
Type (such as vehicle, milling, brill, mill, boring), different workpieces material (such as ordinary steel, stainless steel, heat resisting steel, aluminium, copper), different knives
Have geometric angle and material (such as hard alloy, high-speed steel, cubic boron nitride), cutting data (such as cutting speed, the amount of feeding,
Back engagement of the cutting edge etc.) micro lubricating, such as with hard alloy vertical milling cutter in vertical machining centre, the groove milling on heat resisting steel
Deng, can best one group of micro lubricating parameter be found out by the experience accumulated in field test work or operation,
Corresponding program is write in programmable 4 axis sport controller, the mesh such as cutter life or raising productivity are effectively improved so as to reach
's.
Embodiment 2：
The present embodiment discloses a kind of user about high-performance intelligence three-phase lubricating system with trace amount described in embodiment 1
Method referring to Fig. 9, includes the following steps：
1) system power supply is connected.Three-pin plug is accessed into 220 alternating currents, ship type switch is allocated to open position, power supply instruction
Lamp 507 is bright, and system enters standby mode.
2) system hardware is set.Driver I 503, the current value of driver II 504 and driver III 505 and subdivision are opened
Pass pushes and the matched position of respective stepper motor.In view of stepper motor because being caused movement inaccurate by resistance, in high-performance
Pressure regulation filter adjusting pressuring knob after a period of use, is adjusted to close by intelligent three-phase lubricating system with trace amount manually after can powering off
Position understands automatic balancing when system works, eliminates deviation.
3) system parameter setting.The parameters such as electronic gear proportion, frequency mm are set on panel 5011.If user needs outer
Connect equipment, it is also necessary to which input parameter is set.
4) procedure selection.According to the processing type, rapidoprint and technological parameter of user's reality, selected according to procedure selection table
Select corresponding processing program.
5) start.After setting systematic parameter, start button is pressed, system enters machining state.System can all incite somebody to action at this time
Oil, Water, Gas position automatic balancing.Micro lubricating oil, water, compressed gas realized in 604 inner cavity of injection unit matrix mixing and
Atomization reaches nozzle 606, and pass through nozzle 606 and be ejected into cutting zone through universal pipe joint 605.
6) stop.After machining, stop button is pressed, may be programmed 4 axis sport controller 501 can be to Oil, Water, Gas
Input port sends halt instruction, stops processing.
7) Oil, Water, Gas is closed.After receiving the halt instruction from programmable 4 axis sport controller 501, stepper motor
I 201, stepper motor II 301 can stop operating, and wriggling pump discharge becomes 0.Stepper motor III 401 can drive air pressure adjustment knob
The position that air pressure is 0 is turned to, that is, closes compressed gas.
8) system cut-off.Ship type switch 506 is allocated to off position, pulls out power supply, system cut-off, power supply indicator 507 is put out
It goes out.
Claims (7)
1. a kind of high-performance intelligence three-phase lubricating system with trace amount, which is characterized in that digitize quantitative supply including micro lubricating oil
To unit 2, the water connected with external water source digitlization dosing unit (3), the compressed gas supply unit connected with air source
(4), intelligent control unit (5) and injection unit (6).
The injection unit (6) includes injection unit matrix (604), the universal pipe joint (605) and nozzle (606)；The spray
Unit matrix (604), universal pipe joint (605) and nozzle (606) is penetrated to be sequentially connected as an entirety；The injection unit matrix
(604) compressed gas entrance (601), micro lubricating oil-in (602) and water inlet (603) are provided on；
The micro lubricating oil digitlization dosing unit (2) includes stepper motor I (201), lubricating cup (202) and peristaltic pump I
(203)；The stepper motor I (201) is connected with peristaltic pump I (203)；Micro lubricating oil is housed in the lubricating cup (202)；It is described
The oil inlet of peristaltic pump I (203) is connect with lubricating cup (202), and oil outlet is connect with micro lubricating oil-in (602)；
The water digitlization dosing unit (3) includes stepper motor II (301) and peristaltic pump II (302)；The stepping electricity
Machine II (301) is connected with peristaltic pump II (302)；The water inlet of the peristaltic pump II (302) is connect with external water source, water outlet with
Water inlet (603) connects；
The compressed gas supply unit (4) includes stepper motor III (401) and pressure regulation filter (402)；The stepper motor
III (401) are connected with pressure regulation filter (402)；The air inlet of the pressure regulation filter (402) is connect with air source, gas outlet and pressure
Contracting gas access (601) connects；
The intelligent control unit (5) includes programmable 4 axis sport controller (501), driver I (503), driver II
(504) and driver III (505)；Tri- output shafts of X, Y, Z of the programmable 4 axis sport controller (501) respectively with driving
Device I (503), driver II (504) and driver III (505) connection；The driver I (503), driver II (504) and drive
Dynamic device III (505) is connected respectively with stepper motor I (201), stepper motor II (301) and stepper motor III (401)；
During work, may be programmed 4 axis sport controller (501) can according to processing type and technological parameter, to driver I (503),
Driver II (504) and driver III (505) emission control pulse；The driver I (503), driver II (504) and driving
Device III (505) is respectively that stepper motor I (201), stepper motor II (301) and stepper motor III (401) send angular displacement；Institute
Stepper motor I (201) driving peristaltic pump (203) is stated, peristaltic pump (203) is by micro lubricating oil from lubricating cup (202) with given flow
It is transported to micro lubricating oil-in (602)；Stepper motor II (301) the driving peristaltic pump II (302), peristaltic pump II (302)
Water is transported to water inlet (603) from external water source with given flow；The stepper motor III (401) drives pressure regulation filter
(402) compressed gas from air source is filtered and is transported to after adjusting pressure by pressure adjusting knob, pressure regulation filter (402)
Compressed gas entrance (601)；Micro lubricating oil, water and compressed gas realized in injection unit matrix (604) inner cavity mixing and
Atomization reaches nozzle (606), and pass through nozzle (606) and be ejected into cutting zone through universal pipe joint (605).
2. a kind of high-performance intelligence three-phase lubricating system with trace amount according to claim 1, it is characterised in that：The lubricating cup
(202) including oil cup cap (2021), cup body (2022) and lubricating cup oil outlet (2023)；The lubricating cup oil outlet (2023) is by soft
Pipe is connect with peristaltic pump I (203) oil inlet.
3. a kind of high-performance intelligence three-phase lubricating system with trace amount according to claim 2, it is characterised in that：The cup body
(2022) there is graduation mark and liquid level warning line.
4. a kind of high-performance intelligence three-phase lubricating system with trace amount according to Claims 2 or 3, it is characterised in that：It is described
Compressed gas is air, carbon dioxide or liquid nitrogen；When the compressed gas is air, compressed gas is directly supplied by shop air
It should；When the compressed gas is carbon dioxide or liquid nitrogen, compressed gas is supplied by gas cylinder.
5. a kind of high-performance intelligence three-phase lubricating system with trace amount according to claims 1 to 4, it is characterised in that：Gao Xing
The intelligent three-phase lubricating system with trace amount of energy further includes shell (1)；The lubricating cup (202) is arranged on the outer wall of shell (1)；It is described
Stepper motor I (201), peristaltic pump I (203), water digitlization dosing unit (3), compressed gas supply unit (4), driving
Device I (503), driver II (504) and driver III (505) are arranged in the inner cavity of shell (1).
6. a kind of high-performance intelligence three-phase lubricating system with trace amount according to claim 1, it is characterised in that：It is described to compile
Journey 4 axis sport controller (501) includes panel (5011) and master control borad (5012)；The panel (5011) including display screen and
Key zone；Control circuit and interface circuit are provided on the master control borad (5012)；The panel (5011) and master control borad
(5012) corresponding interface circuit connection on.
7. a kind of application method about high-performance intelligence three-phase lubricating system with trace amount described in claim 1, which is characterized in that
Include the following steps：
1) system hardware is set；
2) systematic parameter is set by programmable 4 axis sport controller (501)；
3) according to the processing type, rapidoprint and technological parameter of user's reality, corresponding processing is selected according to procedure selection table
Program；
4) system enters machining state；Micro lubricating oil, water, compressed gas are realized mixed in injection unit matrix (604) inner cavity
It closes and is atomized, nozzle (606) is reached, and pass through nozzle (606) and be ejected into cutting zone through universal pipe joint (605)；
5) stop processing, and pull out power supply.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711485013.2A CN108214088A (en) | 2017-12-29 | 2017-12-29 | A kind of high-performance intelligence three-phase lubricating system with trace amount and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711485013.2A CN108214088A (en) | 2017-12-29 | 2017-12-29 | A kind of high-performance intelligence three-phase lubricating system with trace amount and its application method |
Publications (1)
| Publication Number | Publication Date |
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| CN108214088A true CN108214088A (en) | 2018-06-29 |
Family
ID=62646350
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|---|---|---|---|
| CN201711485013.2A Pending CN108214088A (en) | 2017-12-29 | 2017-12-29 | A kind of high-performance intelligence three-phase lubricating system with trace amount and its application method |
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| CN (1) | CN108214088A (en) |
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| CN109158946A (en) * | 2018-08-23 | 2019-01-08 | 重庆大学 | Digitize three-phase lubricating system with trace amount and micro-lubricating cutting method for establishing model |
| CN109986404A (en) * | 2019-04-11 | 2019-07-09 | 浙江工业大学 | Electrostatic minimum quantity lubrication device |
| CN110253333A (en) * | 2019-07-04 | 2019-09-20 | 永业科技（唐山）有限公司 | Cold atomization system outside a kind of good digital micro lubricating |
| CN111055162A (en) * | 2019-12-31 | 2020-04-24 | 成都理工大学 | Automatic control-based micro-lubricating device |
| WO2020238282A1 (en) * | 2019-05-31 | 2020-12-03 | 青岛理工大学 | Turning process system that couples external cooling texture turning tool part and nanofluid micro-lubrication with micro-texture cutter |
| WO2020238281A1 (en) * | 2019-05-31 | 2020-12-03 | 青岛理工大学 | Electric card auxiliary inner-cooling texture turning tool and nanofluid minimal lubrication intelligent working system |
| CN113211179A (en) * | 2021-05-31 | 2021-08-06 | 四川大学 | Intelligent trace lubricating device |
| CN113680587A (en) * | 2020-05-19 | 2021-11-23 | 成都秦川物联网科技股份有限公司 | Lubricating oil supply device for assembling vertical shaft of Internet of things intelligent gas meter |
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| CN113680587A (en) * | 2020-05-19 | 2021-11-23 | 成都秦川物联网科技股份有限公司 | Lubricating oil supply device for assembling vertical shaft of Internet of things intelligent gas meter |
| CN113211179A (en) * | 2021-05-31 | 2021-08-06 | 四川大学 | Intelligent trace lubricating device |
| CN114683091A (en) * | 2022-03-30 | 2022-07-01 | 重庆大学 | Intelligent manufacturing system based on low-temperature micro-lubricating cutting |
| CN114683091B (en) * | 2022-03-30 | 2024-04-09 | 重庆大学 | Intelligent manufacturing system based on low-temperature micro-lubrication cutting |
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Application publication date: 20180629 |