CN108213973A - Motor ventilation barrel automatic moulding machine - Google Patents
Motor ventilation barrel automatic moulding machine Download PDFInfo
- Publication number
- CN108213973A CN108213973A CN201810078962.7A CN201810078962A CN108213973A CN 108213973 A CN108213973 A CN 108213973A CN 201810078962 A CN201810078962 A CN 201810078962A CN 108213973 A CN108213973 A CN 108213973A
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- Prior art keywords
- cylinder
- mould
- mold base
- attached plate
- movable plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The present invention proposes a kind of motor ventilation barrel automatic moulding machine, and the horizontal rail and vertical rail of cross-like are set in engine base side, and junction sets the interior mold base for setting barrel mould；Left mould is set in the horizontal rail on the left of mold base, right mould is set in the horizontal rail on the right side of mold base, upper mold is set on the vertical rail on the upside of mold base, mould is set on the vertical rail on the downside of mold base；Set straightening mechanism, length detection mechanism, conveying mechanism and cutting mechanism in attached plate on engine base successively from left to right；Die sleeve cylinder is set on the opposite opposite side engine base of mold base, the driving of die sleeve cylinder is set in barrel mould Upper Die-sleeve.The present invention is by after to the smoothing of band, length detection, conveying and shearing, under the action of the mould of four, upper and lower, left and right, pass through bending pressing steps, automatically ventilation grooved tube is rapidly molded, it is easy to operate, it is efficient, low energy consumption, labor intensity is small, and ventilation grooved tube precision after molding is high, can meet motor radiating use well.
Description
Technical field
The present invention relates to rotor ventilation grooved tubes, and in particular to a kind of motor ventilation barrel automatic moulding machine is a kind of
Shaping equipment applied to cage induction motor ventilation grooved tube.
Background technology
Rotor can generate heat in operation, and the Wen Sheng of motor not only determines the safety of motor operation, but also tight
Restrict the increase of power of motor density again, while the performance indicators such as efficiency, output, service life to motor and economy refer to
Mark also has very big influence.Therefore, it radiates to motor ventilation of crucial importance.Motor radiating is realized by ventilation grooved tube
, it is to be equipped with multiple ventilation grooved tubes between multigroup superimposed multi-disc silicon steel sheet on stator, there are gaps between ventilation grooved tube.
Traditional ventilation grooved tube is that band or plate shears are broken into item, is then molded by Multi-step forming, and dispersion more there are process,
Working efficiency is low, and labor intensity is big and many defects such as high energy consumption, the ventilation grooved tube precision produced also are difficult to control.
Invention content
The technical problems to be solved by the invention are to provide a kind of motor ventilation barrel automatic moulding machine, which can
Automatically ventilation grooved tube is produced, it is efficient.
In order to solve the above technical problems, the technical solution used in the present invention is：A kind of motor ventilation barrel automatic moulding
Including engine base, horizontal rail and vertical rail are set in the side of the engine base for machine, and two track junctions set mold base, mold base
Inside set barrel mould；The left mould driven by left pneumohydraulic pressure-cylinder is set in the horizontal rail on the left of mold base, above horizontal rail
Engine base on set the left boost controller for controlling the supercharging of left pneumohydraulic pressure-cylinder, set in the horizontal rail on the right side of mold base by right gas
The right mould of liquid pressurized cylinder driving sets the right pressurization control for controlling right pneumohydraulic pressure-cylinder supercharging on the engine base above horizontal rail
Device；The upper mold driven by upper cylinder is set on the vertical rail on the upside of mold base, set on the vertical rail on the downside of mold base by
The lower die of lower cylinder driving；Fixed attached plate on engine base below horizontal rail, on the left of vertical rail, in attached plate from left to right
Straightening mechanism, length detection mechanism, conveying mechanism and the cutting mechanism of band are set successively；In the opposite opposite side engine base of mold base
On set die sleeve cylinder, the driving of die sleeve cylinder is set in barrel mould Upper Die-sleeve and is moved along barrel mould；The left pneumohydraulic pressure-cylinder, right gas
Liquid pressurized cylinder, upper cylinder, lower cylinder, die sleeve cylinder are connect with control device.
The straightening mechanism of the band is that the smoothing movable plate that height can be adjusted is set on the left of attached plate, is moved in smoothing
Multiple smoothing upper rollers in same level are set on movable plate, are set below attached plate colonel translation movable plate multiple in same
The smoothing bottom roller of horizontal plane, it is flat that band can be extruded correction when passing through between multiple smoothing upper rollers and multiple smoothing bottom rollers
Directly.
The length detection mechanism of the band is to set the detection shifting that height can be adjusted on the right side of straightening mechanism in attached plate
Movable plate, detection upper roller is set on detection movable plate, is detected in attached plate and is set detection bottom roller below movable plate, under detection
Rotary encoder is set in the opposite opposite side attached plate of idler wheel, rotary encoder is arranged in the shaft of detection bottom roller.
The conveying mechanism of the band is to set the conveying shifting that height can be adjusted on the right side of length detection mechanism in attached plate
Movable plate sets multiple conveying upper roll wheels on conveying movable plate, and the lower section correspondence that movable plate is conveyed in attached plate is set under multiple conveyings
Roller sets stepper motor, stepper motor driving conveying lower roll wheel rotation in the attached plate of conveying lower roll wheel opposite side.
The cutting mechanism of the band is to set shearing cylinder on the right side of conveying mechanism in attached plate, is set on the right side of attached plate
Knife rest is sheared, shears and shear knife is set on knife rest, shearing cylinder is connect by connecting rod with shearing knife rest, shears cylinder and control device
Connection.
Further, solenoid valve block, left pneumohydraulic pressure-cylinder, right pneumohydraulic pressure-cylinder, upper cylinder, lower gas are set on the engine base
The solenoid valve connection corresponding with solenoid valve block respectively of cylinder, die sleeve cylinder, shearing cylinder.
Further, it is set on the engine base and left pneumohydraulic pressure-cylinder, right pneumohydraulic pressure-cylinder, upper cylinder, lower cylinder, die sleeve
The pneumatic triple piece of cylinder, shearing cylinder and solenoid valve block connection.
The present invention passes through the school to band using the motor ventilation barrel automatic moulding machine designed by above-mentioned technical proposal
After flat, length detection, conveying and shearing, under the action of the mould of four, upper and lower, left and right, by squeezing step to the bending of band
Suddenly, it can rapidly be molded ventilation grooved tube automatically to compare with traditional ventilation grooved tube making, easy to operate, efficient, energy consumption
Low, labor intensity is small, and ventilation grooved tube precision after molding is high, can meet motor radiating use well.
Description of the drawings
Fig. 1 shows the structure diagrams of side of the present invention；
Fig. 2 represents the structure diagram of opposite side of the present invention；
Fig. 3 represents the close-up schematic view in A portions in Fig. 1；
Fig. 4 represents the close-up schematic view in B portions in Fig. 2；
Fig. 5 represents the structure diagram of four moulds and two tracks of the invention；
Fig. 6 represents the molding ventilation grooved tube structure diagram of the present invention；
Fig. 7 represents the side structure schematic diagram of ventilation grooved tube of the present invention.
Specific embodiment
Motor ventilation barrel automatic moulding machine of the present invention is illustrated below in conjunction with the accompanying drawings.
Referring to Fig. 1 to Fig. 7, including engine base 1, water is set in the side of engine base 1 for motor ventilation barrel automatic moulding machine of the present invention
Plate rail road 17 and vertical rail 2 set mold base 16 in the junction of horizontal rail 17 and vertical rail 2, slot are set in mold base 16
Pipe die 15 is arranged with die sleeve 42 on barrel mould 15.Set left mould frame 5 in the horizontal rail 17 in the left side of mold base 16, left mould frame 5 by
Left pneumohydraulic pressure-cylinder 6 drives, and left mould 4 is set in the right end of left mould frame 5, and left supercharging control is set on the engine base 1 above horizontal rail 17
Device 3 processed, left boost controller 3 are used to that left pneumohydraulic pressure-cylinder 6 to be controlled to make its supercharging.In the horizontal rail 17 on 16 right side of mold base
If right mould frame 20, right mould frame 20 is driven by right pneumohydraulic pressure-cylinder 21, right mould 19 is set in the left end of right mould frame 20, in horizontal rail 17
Right boost controller 22 is set on the engine base 1 of top, right boost controller 22 is used to that right pneumohydraulic pressure-cylinder 21 to be controlled to make its supercharging.
Top mold frame 25 is set on the vertical rail 2 of 16 upside of mold base, top mold frame 25 is driven by upper cylinder 26, is set in the lower end of top mold frame 25
Upper mold 24.Mould bases 13 is set on the vertical rail 2 of 16 downside of mold base, lower mold holder 13 is driven by lower cylinder 12, in lower mold holder
Set mould 14 in 13 upper end.The lower section of horizontal rail 17, vertical rail 2 left side engine base on fixed attached plate 10, in attached plate 10
On set successively from left to right for smoothing the straightening mechanism 7 of band, for detecting the length detection mechanism 8 of band length, be used for
Convey the conveying mechanism 9 of band and the cutting mechanism 11 for cutting band.On the opposite opposite side engine base 1 of mold base 16
If die sleeve cylinder 27, die sleeve cylinder 27 drives the die sleeve 48 being set on barrel mould 15.The left pneumohydraulic pressure-cylinder 6 of the present invention, right gas
Liquid pressurized cylinder 21, upper cylinder 26, lower cylinder 12, die sleeve cylinder 27 are connect with control device 23.
The straightening mechanism 7 of band of the present invention is the left side trepanning in attached plate 10 referring to Fig. 3 and Fig. 4, and smoothing is set in hole and is moved
Movable plate 45, smooths fixed two bolt 46 on movable plate 45, and two bolts 46 pass through 10 upper end of attached plate and covered respectively on two bolts 46
If nut, the height of smoothing movable plate 45 is adjusted by rotary nut, is set on smoothing movable plate 45 multiple in same water
The smoothing upper roller 29 of plane rolls under setting multiple smoothings in same level in the lower section of 10 colonel of attached plate translation movable plate 45
Wheel 43, it is straight that band 44 can be extruded correction when passing through between multiple smoothing upper rollers 29 and multiple smoothing bottom rollers 43.
The length detection mechanism 8 of band of the present invention is the right side opening of the straightening mechanism in attached plate 10 referring to Fig. 3 and Fig. 4
Hole sets detection movable plate 47 in hole, detects fixed bolt 37 on movable plate 47, and bolt 37 passes through 10 upper end of attached plate and in bolt 37
On be arranged nut, by rotary nut be adjusted detection movable plate 47 height, detection movable plate 47 on set detection upper roller
30, the lower section that movable plate 47 is detected in attached plate 10 sets detection bottom roller 42, in the opposite opposite side attached plate of detection bottom roller 42
Rotary encoder 36 is set on 10, rotary encoder 36 is arranged in the shaft of detection bottom roller 42, and band 44 passes through to be rolled in detection
Rotary encoder 36 can measure the length of the traveling of band 44 when between wheel 30 and detection bottom roller 42.Rotary encoder is collection ray machine
Power technology converts the sequential and phase of its angle code-disc by the two photosensitive adopters in inside in the speed displacement sensor of one
Relationship obtains the increase of its angle code-disc amount angular displacement（Positive direction）Or it reduces（Negative direction）.
The conveying mechanism 9 of band of the present invention is the right side opening of the length detection mechanism in attached plate 10 referring to Fig. 3 and Fig. 4
Hole sets conveying movable plate 40 in hole, conveys fixed two bolt 38 on movable plate 40, and two bolts 38 pass through 10 upper end of attached plate and two
It is arranged nut respectively on bolt 38, the height of conveying movable plate 40 is adjusted by rotary nut, is set on conveying movable plate 40
Multiple conveying upper roll wheels 39, the lower section correspondence that movable plate 40 is conveyed in attached plate 10 sets multiple conveying lower roll wheels 41, under conveying
Stepper motor 35 is set in the attached plate 10 of roller opposite flank, stepper motor 35 drives conveying lower roll wheel to rotate by speed reducer, band
Material 44 is forced to move ahead when passing through between multiple conveying upper roll wheels 39 and multiple conveying lower roll wheels 41 under the action of roller.
The cutting mechanism 11 of band of the present invention is to set shearing on the right side of conveying mechanism in attached plate 10 referring to Fig. 3 and Fig. 4
Cylinder 34 sets shearing knife rest 32 on the right side of attached plate 10, shears and shear knife 31 is set on knife rest 32, and shearing cylinder 34 passes through connecting rod 33
It with shearing knife rest 32 connect that shear knife 31 is driven to cut band 44, shearing cylinder 34 is connect with control device 23.
The solenoid valve block 28 to control each cylinder action, left pneumohydraulic pressure-cylinder 6, right gas-liquid pressure-boosting are equipped on engine base 1
Solenoid valve corresponding with solenoid valve block 28 connects respectively for cylinder 21, upper cylinder 26, lower cylinder 12, die sleeve cylinder 27, shearing cylinder 34
It connects.It is additionally provided on engine base 1 and left pneumohydraulic pressure-cylinder 6, right pneumohydraulic pressure-cylinder 21, upper cylinder 26, lower cylinder 12, die sleeve cylinder
27th, cylinder 27 and the pneumatic triple piece 18 of the connection of solenoid valve block 28 are sheared.Pneumatic triple piece is in pneumatics, by air mistake
The component that three kinds of filter, pressure reducing valve and oil sprayer air source processing elements fit together, it is net to enter the air source of pneumatic instrument
Change filtering and be decompressed to instrument and supply specified bleed pressure, be equivalent to the function of the power transformer in circuit.
The present invention can be aerated the processing and forming of barrel using band, can be by adjusting school since thickness of strip differs
Translate movable plate 45, the processing for detecting movable plate 47, the height realization differential profiles for conveying movable plate 40.During processing, band is worn
Cross straightening mechanism 7, length detection mechanism 8,9 corresponding rolling of conveying mechanism（Roller）Wheel, under the action of stepper motor 35, band quilt
It is fed forward.Band is during movement, and multiple smoothing upper rollers 29 of straightening mechanism 7 and multiple smoothing bottom rollers 43 are to band
The flatness of material is corrected, it is ensured that band is smooth.The rotary encoder 36 of length detection mechanism 8 is according to 42 turns of bottom roller of detection
The dynamic number of turns measures the length of band（It detects the number of turns × detection bottom roller 42 that bottom roller 42 rotates and rolls face perimeter）, treat that length reaches
To during required value signal is sent to control device 23.Control device 23 receive conveying ribbon dimension reach requirement after, startup is cut
Cylinder 34 is cut, the shear knife 31 on shearing knife rest 32 is driven to cut band 44 by connecting rod 33.At the same time, control dress
23 startup lower cylinders 12 are put, under the action of lower cylinder 12, lower mold holder 13 drives lower die 14 to be moved up along vertical rail 2, will be cut
Disconnected band pushes to barrel mould 15；At this point, control device 23 starts left pneumohydraulic pressure-cylinder 6, left pneumohydraulic pressure-cylinder 6 drives left mould
Left mould 4 on frame 5 moves to right in horizontal rail 14, and by the left end of band, the bending on barrel mould 15 squeezes left mould 4；Then, it controls
Device 23 processed starts right pneumohydraulic pressure-cylinder 21, and right pneumohydraulic pressure-cylinder 21 drives the right mould 19 on right mould frame 20 in horizontal rail 14
It moves to left, by the right end of band, the bending on barrel mould 15 squeezes right mould 19；Finally, control device 23 starts upper cylinder 26, upper gas
Cylinder 26 drives the upper mold 24 in top mold frame 25 to be moved down along vertical rail 2, and the band that upper mold 24 squeezes left and right bending is in barrel
Bending squeezes again on mould 15；So far, band has been squeezed into the shape of ventilation grooved tube.Control device 23 starts die sleeve cylinder at this time
27, die sleeve cylinder 27, which drives, is set in die sleeve 48 on barrel mould 15, and die sleeve 48 is by the molding ventilation slot on barrel mould 15
Pipe is released outside barrel mould 1, completes the molding making of a ventilation grooved tube 49.And then, stepper motor 35 acts, and completes next
The molding making of ventilation grooved tube.And so on, ventilation grooved tube can be produced automatically incessantly.
Claims (7)
1. a kind of motor ventilation barrel automatic moulding machine, including engine base, it is characterized in that setting horizontal rail in the side of the engine base
And vertical rail, two track junctions set mold base, barrel mould are set in mold base；Set in the horizontal rail on the left of mold base by
The left mould of left pneumohydraulic pressure-cylinder driving, sets the left supercharging control for controlling left pneumohydraulic pressure-cylinder supercharging on the engine base above horizontal rail
Device processed sets the right mould driven by right pneumohydraulic pressure-cylinder in the horizontal rail on the right side of mold base, the engine base above horizontal rail
On set the right boost controller for controlling the supercharging of right pneumohydraulic pressure-cylinder；It sets on the vertical rail on the upside of mold base and is driven by upper cylinder
Upper mold, the lower die driven by lower cylinder is set on the vertical rail on the downside of mold base；Below horizontal rail, a vertical rail left side
Fixed attached plate on the engine base of side sets straightening mechanism, length detection mechanism, the conveying mechanism of band successively from left to right in attached plate
And cutting mechanism；Die sleeve cylinder is set on the opposite opposite side engine base of mold base, the driving of die sleeve cylinder is set in barrel mould upper mold
Set is moved along barrel mould；The left pneumohydraulic pressure-cylinder, right pneumohydraulic pressure-cylinder, upper cylinder, lower cylinder, die sleeve cylinder are filled with control
Put connection.
2. motor ventilation barrel automatic moulding machine according to claim 1, it is characterized in that the straightening mechanism of the band, is
The smoothing movable plate that height can be adjusted is set on the left of attached plate, is set on smoothing movable plate multiple in the school of same level
Flat upper roller, translates in attached plate colonel and multiple smoothing bottom rollers in same level is set below movable plate, and band passes through more
It is straight that correction can be extruded when between a smoothing upper roller and multiple smoothing bottom rollers.
3. motor ventilation barrel automatic moulding machine according to claim 1, it is characterized in that the length detection machine of the band
Structure is to set the detection movable plate that height can be adjusted on the right side of straightening mechanism in attached plate, is set in detection on detection movable plate
Idler wheel detects below movable plate in attached plate and sets detection bottom roller, and rotation is set in the opposite opposite side attached plate of detection bottom roller
Turn encoder, rotary encoder is arranged in the shaft of detection bottom roller.
4. motor ventilation barrel automatic moulding machine according to claim 1, it is characterized in that the conveying mechanism of the band, is
The conveying movable plate that height can be adjusted is set on the right side of length detection mechanism in attached plate, multiple conveyings are set on conveying movable plate
Upper roll wheel, the lower section correspondence that movable plate is conveyed in attached plate set multiple conveying lower roll wheels, the attached plate in conveying lower roll wheel opposite side
On set stepper motor, stepper motor driving conveying lower roll wheel rotation.
5. motor ventilation barrel automatic moulding machine according to claim 1, it is characterized in that the cutting mechanism of the band, is
Shearing cylinder is set on the right side of conveying mechanism in attached plate, shearing knife rest is set on the right side of attached plate, shears and sets shear knife on knife rest, cut
It cuts cylinder to connect with shearing knife rest by connecting rod, shearing cylinder is connect with control device.
6. motor ventilation barrel automatic moulding machine according to claim 5, it is characterized in that setting solenoid valve on the engine base
Group, left pneumohydraulic pressure-cylinder, right pneumohydraulic pressure-cylinder, upper cylinder, lower cylinder, die sleeve cylinder, shearing cylinder respectively in solenoid valve block
Corresponding solenoid valve connection.
7. motor ventilation barrel automatic moulding machine according to claim 6, it is characterized in that being set on the engine base and left gas
Liquid pressurized cylinder, right pneumohydraulic pressure-cylinder, upper cylinder, lower cylinder, die sleeve cylinder, shearing cylinder and solenoid valve block connection pneumatic three
Part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810078962.7A CN108213973B (en) | 2018-01-26 | 2018-01-26 | Automatic forming machine for ventilation slot pipe of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810078962.7A CN108213973B (en) | 2018-01-26 | 2018-01-26 | Automatic forming machine for ventilation slot pipe of motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108213973A true CN108213973A (en) | 2018-06-29 |
| CN108213973B CN108213973B (en) | 2023-06-16 |
Family
ID=62668902
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810078962.7A Active CN108213973B (en) | 2018-01-26 | 2018-01-26 | Automatic forming machine for ventilation slot pipe of motor |
Country Status (1)
| Country | Link |
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| CN (1) | CN108213973B (en) |
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