CN108212812A - A kind of automatic sorting device for energy-saving and emission-reduction auto parts and components - Google Patents

A kind of automatic sorting device for energy-saving and emission-reduction auto parts and components Download PDF

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Publication number
CN108212812A
CN108212812A CN201611197420.9A CN201611197420A CN108212812A CN 108212812 A CN108212812 A CN 108212812A CN 201611197420 A CN201611197420 A CN 201611197420A CN 108212812 A CN108212812 A CN 108212812A
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CN
China
Prior art keywords
product
baffle
conveyer belt
cylinder
emission
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CN201611197420.9A
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Chinese (zh)
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CN108212812B (en
Inventor
杨俊�
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SHANGHAI CENSI AUTOMOBILE PARTS CO Ltd
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SHANGHAI CENSI AUTOMOBILE PARTS CO Ltd
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Priority to CN201611197420.9A priority Critical patent/CN108212812B/en
Priority claimed from CN201611197420.9A external-priority patent/CN108212812B/en
Publication of CN108212812A publication Critical patent/CN108212812A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight
    • B07C5/18Sorting according to weight using a single stationary weighing mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365Sorting apparatus characterised by the means used for distribution by means of air using a single separation means

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Abstract

The present invention relates to a kind of automatic sorting devices for energy-saving and emission-reduction auto parts and components, the device includes the vibrations feeder unit set gradually along product moving direction, spacing adjusts unit and detection sorts unit, spacing adjusts unit and includes the transport mechanism being connected with vibrations feeder unit and the baffle distance adjustor for being arranged on transport mechanism the initial segment, detection sort unit include be arranged on transport mechanism end section weigh testing agency and blow sort mechanism, vibrations feeder unit is delivered to the product in transport mechanism, after baffle distance adjustor adjusts spacing, testing agency of weighing is serially entered to weigh, mechanism categorised collection is sorted by air blowing later.Compared with prior art, the present invention carries out serialization to the weight of die-cast product and detects automatically, and according to the weight of product the quality of product is sorted and categorised collection, installation cost is low, and detection efficiency is high, easy to operate, and it can realize total detection to product, precisely control product quality.

Description

A kind of automatic sorting device for energy-saving and emission-reduction auto parts and components
Technical field
The invention belongs to energy-saving and emission-reduction technical field of automobile parts, it is related to a kind of for energy-saving and emission-reduction auto parts and components Automatic sorting device.
Background technology
Along with the growing tension of worldwide energy supply and the discharge getting worse of Global Greenhouse Effect gas, then In addition the present situation that the competition of auto manufacturing is more and more fierce, the energy-saving and emission-reduction technology of vehicles of " low energy, low row, low cost " become For the inexorable trend of automobile manufacture industry sustainable development.Wherein, it is a kind of very effective by car light-weight technologg Energy-saving and emission-reduction method.There are sizable hair in many countries in terms of the forming technique of the high tough aluminium alloy of manufacture in the world Exhibition, can produce has many advantages, such as the thin light weight of wall, complex-shaped, high-intensity and high-tenacity parts.Die casting is molding aluminium One of main method of alloy-steel casting occupies sizable ratio in auto parts and components production.But due to traditional die casting side The die-cast product internal porosity that method produces is more, and client is also stepping up the quality requirement of product, therefore, to die casting Interiors of products stomata is identified, and underproof product is rejected, and has become the way that each Die Casting Enterprise generally uses.
At present, Die Casting Enterprise passes through X-ray production apparatus pair mostly using the stomata inside X-ray detection method identification die-cast product Die-cast product is detected, and more comprehensive identification can be carried out to the stomata inside die-cast product, but due to X-ray detection method phase Close the higher price of equipment so that installation cost increases considerably, and the service life of its easily worn part is shorter, needs often more It changes, and the price of these components is very high, therefore the maintenance cost of equipment is also high.Some enterprises are in order to reduce X-ray detection The consume of method relevant device, only inspects die-cast product by random samples, is detected totally without accomplishing so that the quality of die-cast product without Method all ensures.Other enterprises inspect die-cast product by random samples using the method for product cutting, and not only efficiency is low, can also damage Product, and equally exist the drawbacks of can not detecting product totally.
Invention content
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of working efficiency is high and Automatic sorting device for energy-saving and emission-reduction auto parts and components at low cost.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of automatic sorting device for energy-saving and emission-reduction auto parts and components, the device are included along product moving direction successively The vibrations feeder unit of setting, spacing adjust unit and detection sorts unit, and the spacing adjusts unit and includes giving with vibrations Transport mechanism that material unit is connected and the baffle distance adjustor for being arranged on transport mechanism the initial segment, the detection sort unit It testing agency and blows including being arranged on weighing for transport mechanism end section and sorts mechanism, vibrations feeder unit is delivered to conveyer Product in structure after baffle distance adjustor adjusts spacing, serially enters testing agency of weighing and weighs, and is selected later by blowing Other mechanism categories are collected.
The vibrations feeder unit includes percussion mechanism and the slideway being obliquely installed, the top of the slideway and jarring machine Structure is connected, and bottom end is connected with transport mechanism.Transport mechanism is slided to from the product that percussion mechanism is fallen along the slideway being obliquely installed, Slideway can play guiding role, and product is enable to slide one by one, avoid multiple products while cause to accumulate into transport mechanism With blocking transport mechanism.
The percussion mechanism includes stent, the vibrating motor and and vibrating motor being arranged vertically on stent The feed bin of drive connection, one end of the feed bin are equipped with bin outlet, which is connected with the top of slideway.Vibrating motor edge Vertical direction constantly vibrates, and the product in feed bin is made gradually to be moved to exit, and successively by the top of slideway after arranged in sequence Into slideway.
As preferred technical solution, the side of the feed bin is equipped with striker plate, prevent product in vibration processes by Feed bin side is fallen.
The slideway is spiral slide.Spiral slide has larger slideway length, can either make product in slideway There is time enough adjustment direction, while larger slideway length can accommodate more product again, avoid excessive product heap Product is in feed bin.
The transport mechanism includes the conveyer belt set along product moving direction and the biography being sequentially connected with conveyer belt Send band driving motor.The direction of motion of conveyer belt is identical with product moving direction, and conveyer belt is driven by belt-driven motor Product is delivered to end section by movement by conveyer belt the initial segment.
The baffle distance adjustor includes being successively set on conveyer belt the initial segment and and product along product moving direction The first perpendicular cylinder baffle component of moving direction, the second cylinder baffle component, the first cylinder baffle component include The first cylinder and movement for being arranged on conveyer belt side are arranged on first connect above conveyer belt and with the first cylinder-driven Baffle, the second cylinder baffle component includes the second cylinder for being arranged on conveyer belt opposite side and movement is arranged on transmission The second baffle being connect with top and with the second cylinder-driven.The flexible of piston can drive first baffle to transport in first cylinder Dynamic, when the piston in the first cylinder is protruding, first baffle is moved to above conveyer belt, can be blocked product, when the When piston in one cylinder is inwardly retracted, first baffle is removed above conveyer belt, and product just can continue to move on a moving belt; Equally, the flexible of piston can drive second baffle to move in the second cylinder, when the piston in the second cylinder is protruding, the Two baffles are moved to above conveyer belt, can be blocked product, when the piston in the second cylinder is inwardly retracted, second baffle from It is removed above conveyer belt, product just can continue to move on a moving belt.
The distance between the first baffle and second baffle are equal to the length of product.First baffle and second baffle it Between distance be equal to product transmission tape motion direction on length.When the piston in the second cylinder is protruding, the first cylinder In piston when inwardly retracting, only second baffle is located above conveyer belt, and product slips into conveyer belt, and by second gear by slideway Plate blocks, and the piston in the first cylinder is protruding later, first baffle is driven to be moved to above conveyer belt, due to first baffle The distance between second baffle is equal to the length of product, and second baffle blocks the front end of product, thus the lucky energy of first baffle It is enough to be stretched out from the rear end of the product, the product is made to be fully located between first baffle and second baffle, and by the product and thereafter Adjacent product separates.
The first sensor being electrically connected with the first cylinder is respectively equipped with above the conveyer belt, is electrically connected with the second cylinder The second sensor connect, the first sensor is between first baffle and second baffle, the second sensor position In the end of conveyer belt section.It, will when the second sensor of conveyer belt end section, which detects, does not have product in testing agency of weighing Information feeds back to the second cylinder, and the piston in the second cylinder is inwardly retracted, and second baffle is removed, makes first baffle and second gear Product continuation between plate, which is moved to along conveyer belt in testing agency of weighing, to be detected, and the piston in the second cylinder is outside later It stretches out, second baffle is made to be located above conveyer belt;When the first sensor between first baffle and second baffle detects first When not having product between baffle and second baffle, information is fed back into the first cylinder, the piston in the first cylinder is inwardly retracted, will First baffle is removed, and the product in slideway just enters conveyer belt and to be blocked by second baffle, later the piston in the first cylinder to Outer stretching makes first baffle be located above conveyer belt, by the product between first baffle and second baffle and production adjacent thereafter Product separate.With this alternately, the spacing of two neighboring product on a moving belt is controlled so that only there are one products every time to enter Weigh and carry out detection of weighing in testing agency, ensure that detection continue orderly to carry out and the accuracy of testing result.
The testing agency of weighing includes being successively set on the guidance set of conveyer belt end section along product moving direction And electronic induction scale, the guidance set include a pair of guiding being set up in parallel along conveyor width direction on a moving belt Plate.It is gradually reduced along the distance between transmission tape motion direction, two guide plates so that when product moves on a moving belt, by In two guide plates to the guiding role of product, product gradually moves between two parties so that product, can when by electronic induction scale Positioned at the center of electronic induction scale, the accuracy of detection is improved.Since the weight of die-cast product is related with its internal porosity situation, Its internal porosity is more, product weight with regard to smaller, therefore by using electronic induction scale detection product weight, to judge product It is whether qualified.
The air blowing sorts mechanism and includes the blow-out nozzle, the defect ware collection box that are separately positioned on electronic induction scale both sides And the finished product disposable box of transmission end of tape is arranged on, the blow-out nozzle is electrically connected with electronic induction scale.When product passes through During electronic induction scale, electronic induction scale detects the weight of product, if the weight amount is in the margin of tolerance, product continues It travels forward, until being fallen into finished product disposable box after transmission end of tape;If the weight amount of product is unqualified, electronic induction scale will Information feeds back to blow-out nozzle, and blow-out nozzle blows out high pressure gas at once, and product is blown out conveyer belt, and product is made to fall into electronics In the defect ware collection box of induction balance opposite side.
The present invention is in practical application, product to be detected falls into slideway, and in first baffle and second baffle by feed bin Alternating action under, be moved on electronic induction scale weigh along conveyer belt one by one, if product is qualified, fall into finished product receipts Collect in box;If product is unqualified, blow-out nozzle blows off substandard product into defect ware collection box.
Compared with prior art, the invention has the characteristics that:
1) it carries out serialization to the weight of die-cast product to detect automatically, and the quality of product is carried out according to the weight of product It sorts and categorised collection, not only installation cost is low, and service life is long, and will not damage product, can realize to the total of product Detection accurately controls the quality of each product;
2) using the automatic detection mode of pipeline system, detection efficiency is high, and easy to operate, saves personnel amount, The labor intensity of operating personnel and work fatigue degree are alleviated, reduces production cost, makes product more competitive;
3) using baffle distance adjustor, the spacing of two neighboring product on a moving belt is accurately controlled so that every time only One product, which enters in testing agency of weighing, carries out detection of weighing, and ensure that detection continues orderly progress and testing result Accuracy.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the structure diagram of percussion mechanism in the present invention;
Description of symbols in figure:
1-slideway, 2-stent, 3-vibrating motor, 4-feed bin, 41-bin outlet, 5-conveyer belt, the 61-the first gas Cylinder, the 62-the second cylinder, 71-first baffle, 72-second baffle, 8-electronic induction scale, 9-guide plate, 10-spray of blowing Mouth, 11-defect ware collection box, 12-finished product disposable box, 13-product.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to Following embodiments.
Embodiment:
A kind of automatic sorting device for energy-saving and emission-reduction auto parts and components as shown in Figure 1, the device are included along product Vibrations feeder unit, spacing adjusting unit and the detection that 13 moving directions are set gradually sort unit, and spacing adjusts unit and includes With the transport mechanism that is connected of vibrations feeder unit and the baffle distance adjustor of transport mechanism the initial segment is arranged on, detection sorts list Member includes being arranged on weighing for transport mechanism end section and testing agency and blows and sort mechanism, and vibrations feeder unit is delivered to transmission Product 13 in mechanism after baffle distance adjustor adjusts spacing, serially enters testing agency of weighing and weighs, later by blowing Gas sorts mechanism categorised collection.
Wherein, vibrations feeder unit includes percussion mechanism and the slideway 1 being obliquely installed, the top of the slideway 1 and vibrations Mechanism is connected, and bottom end is connected with transport mechanism.As shown in Fig. 2, percussion mechanism includes stent 2, is arranged vertically at stent 2 On vibrating motor 3 and the feed bin 4 that is sequentially connected with vibrating motor 3, one end of the feed bin 4 is equipped with bin outlet 41, the material Storehouse outlet 41 is connected with the top of slideway 1.Slideway 1 is spiral slide.
Transport mechanism includes the conveyer belt 5 set along 13 moving direction of product and the transmission being sequentially connected with conveyer belt 5 Band driving motor.
Baffle distance adjustor includes being successively set on 5 the initial segment of conveyer belt along 13 moving direction of product and moving with product 13 The first perpendicular cylinder baffle component of dynamic direction, the second cylinder baffle component, the first cylinder baffle component include being arranged on biography Send the first cylinder 61 of 5 side of band and the mobile first gear for being arranged on 5 top of conveyer belt and being sequentially connected with the first cylinder 61 Plate 71, the second cylinder baffle component includes the second cylinder 62 for being arranged on 5 opposite side of conveyer belt and movement is arranged on conveyer belt 5 Top and the second baffle 72 being sequentially connected with the second cylinder 62.The distance between first baffle 71 and second baffle 72 are equal to production The length of product 13.The top of conveyer belt 5 is respectively equipped with 62 electricity of the first sensor being electrically connected with the first cylinder 61 and the second cylinder The second sensor of connection, for first sensor between first baffle 71 and second baffle 72, second sensor is located at transmission With 5 end section.
Weigh testing agency include along 13 moving direction of product be successively set on 5 end of conveyer belt section guidance set and electricity Sub- induction balance 8, guidance set include the guide plate 9 that a pair is disposed in parallel in along 5 width direction of conveyer belt on conveyer belt 5.
It blows and sorts blow-out nozzle 10, defect ware collection box 11 of the mechanism including being separately positioned on 8 both sides of electronic induction scale And the finished product disposable box 12 of 5 end of conveyer belt is arranged on, blow-out nozzle 10 is electrically connected with electronic induction scale 8.
The present apparatus is in practical application, product 13 to be detected falls into slideway 1, and in first baffle 71 and by feed bin 4 Under the alternating action of two baffles 72, it is moved on electronic induction scale 8 weighs along conveyer belt 5 one by one, if product 13 is qualified, It then falls into finished product disposable box 12;If product 13 is unqualified, blow-out nozzle 10, which blows off substandard product 13 to defect ware, to be received Collect in box 11.
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention. Person skilled in the art obviously can easily make these embodiments various modifications, and described herein general Principle is applied in other embodiment without having to go through creative labor.Therefore, the present invention is not limited to above-described embodiment, abilities Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be the present invention's Within protection domain.

Claims (10)

1. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components, which is characterized in that the device is included along product (13) vibrations feeder unit, spacing adjusting unit and the detection that moving direction is set gradually sort unit, and the spacing is adjusted Unit includes the transport mechanism being connected with vibrations feeder unit and the baffle distance adjustor for being arranged on transport mechanism the initial segment, institute The detection stated, which sorts unit and includes being arranged on weighing for transport mechanism end section, testing agency and blows and sorts mechanism, vibrations feed Product (13) in unit transportation to transport mechanism after baffle distance adjustor adjusts spacing, serially enters testing agency of weighing It weighs, mechanism categorised collection is sorted by air blowing later.
2. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 1, which is characterized in that The vibrations feeder unit includes percussion mechanism and the slideway (1) being obliquely installed, the top of the slideway (1) and percussion mechanism It is connected, bottom end is connected with transport mechanism.
3. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 2, which is characterized in that The percussion mechanism includes stent (2), the vibrating motor (3) being arranged vertically on stent (2) and with vibrating electricity The feed bin (4) that machine (3) is sequentially connected, one end of the feed bin (4) are equipped with bin outlet (41), the bin outlet (41) and slideway (1) top is connected.
4. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 2, which is characterized in that The slideway (1) is spiral slide.
5. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 1, which is characterized in that The transport mechanism includes the conveyer belt (5) that is set along product (13) moving direction and is sequentially connected with conveyer belt (5) Belt-driven motor.
6. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 5, which is characterized in that The baffle distance adjustor includes being successively set on conveyer belt (5) the initial segment and and product along product (13) moving direction (13) the first perpendicular cylinder baffle component of moving direction, the second cylinder baffle component, the first cylinder baffle component Including be arranged on conveyer belt (5) side the first cylinder (61) and it is mobile be arranged on above conveyer belt (5) and with the first cylinder (61) first baffle (71) being sequentially connected, the second cylinder baffle component include being arranged on conveyer belt (5) opposite side Second cylinder (62) and the mobile second baffle for being arranged on conveyer belt (5) top and being sequentially connected with the second cylinder (62) (72)。
7. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 6, which is characterized in that The distance between the first baffle (71) and second baffle (72) are equal to the length of product (13).
8. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 6, which is characterized in that The first sensor being electrically connected with the first cylinder (61) and the second cylinder (62) are respectively equipped with above the conveyer belt (5) The second sensor of electrical connection, the first sensor is located between first baffle (71) and second baffle (72), described Second sensor is located at the end section of conveyer belt (5).
9. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 5, which is characterized in that Described testing agency of weighing include along product (13) moving direction be successively set on conveyer belt (5) end section guidance set and Electronic induction scale (8), the guidance set include a pair and are disposed in parallel on conveyer belt (5) along conveyer belt (5) width direction Guide plate (9).
10. a kind of automatic sorting device for energy-saving and emission-reduction auto parts and components according to claim 9, feature exist In the air blowing sorts mechanism and includes being separately positioned on the blow-out nozzle (10) of electronic induction scale (8) both sides, defect ware collection Box (11) and the finished product disposable box (12) for being arranged on conveyer belt (5) end, the blow-out nozzle (10) and electronic induction scale (8) it is electrically connected.
CN201611197420.9A 2016-12-22 Automatic sorting device for energy-saving and emission-reducing automobile parts Active CN108212812B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611197420.9A CN108212812B (en) 2016-12-22 Automatic sorting device for energy-saving and emission-reducing automobile parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611197420.9A CN108212812B (en) 2016-12-22 Automatic sorting device for energy-saving and emission-reducing automobile parts

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CN108212812A true CN108212812A (en) 2018-06-29
CN108212812B CN108212812B (en) 2024-05-03

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Cited By (10)

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CN109174691A (en) * 2018-09-25 2019-01-11 张凯迪 A kind of automated material sorting equipment
CN109174671A (en) * 2018-08-23 2019-01-11 合肥易码信息科技有限公司 A kind of medicine box allocates detection removal equipment
CN109279275A (en) * 2018-09-07 2019-01-29 岳西县海创饰品有限公司 A kind of button automatic supplier
CN109499910A (en) * 2018-12-10 2019-03-22 汉马(福建)机械有限公司 A kind of full-automatic die casting depiler facilitating blanking
CN109513618A (en) * 2018-11-16 2019-03-26 浙江商业职业技术学院 A kind of logistics warehouse sorting plant
CN110153028A (en) * 2019-06-21 2019-08-23 福建农林大学 A kind of high-precision steel ball screening installation and method
CN111291744A (en) * 2020-04-03 2020-06-16 王玉兰 Blank OCR character automatic identification equipment
CN111589725A (en) * 2020-05-27 2020-08-28 济南雷圣自动化技术有限公司 Blank OCR character automatic identification equipment
CN111701874A (en) * 2020-06-29 2020-09-25 西安工业大学 Fruit weighing and grading packaging equipment
CN112246662A (en) * 2020-09-29 2021-01-22 河北工程大学 Fastener quality detection device

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Publication number Priority date Publication date Assignee Title
CN109174671A (en) * 2018-08-23 2019-01-11 合肥易码信息科技有限公司 A kind of medicine box allocates detection removal equipment
CN109279275A (en) * 2018-09-07 2019-01-29 岳西县海创饰品有限公司 A kind of button automatic supplier
CN109174691A (en) * 2018-09-25 2019-01-11 张凯迪 A kind of automated material sorting equipment
CN109513618A (en) * 2018-11-16 2019-03-26 浙江商业职业技术学院 A kind of logistics warehouse sorting plant
CN109499910A (en) * 2018-12-10 2019-03-22 汉马(福建)机械有限公司 A kind of full-automatic die casting depiler facilitating blanking
CN110153028A (en) * 2019-06-21 2019-08-23 福建农林大学 A kind of high-precision steel ball screening installation and method
CN110153028B (en) * 2019-06-21 2024-03-01 福建农林大学 High-precision steel ball screening equipment and method
CN111291744A (en) * 2020-04-03 2020-06-16 王玉兰 Blank OCR character automatic identification equipment
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