UV experimental device for simulating temperature difference between front side and back side of coated sheet and working method thereof
Technical Field
The invention relates to the field of production detection, in particular to a UV experimental device and a working method thereof.
Background
UV (Ultraviolet) detection is a common detection means and is widely used in various fields such as aerospace, medical treatment, automobile manufacturing, and production of photocuring materials. In recent years, the HUD (Head Up Display) technology has gradually emerged in the automobile industry, and one of the key components for realizing the technology is a coated reflecting screen. The screen can be a coated resin sheet which is separately placed above the instrument panel, and the screen effect can also be realized by directly coating the film on the windshield. The virtual image reflected by the free-form surface mirror below the screen enters human eyes after being reflected by the coating film, and is finally reflected into an image suspended in front of the automobile. Because the coated reflecting screen needs to be irradiated by sunlight for a long time, the temperature can reach more than 60 ℃ when the coated reflecting screen is continuously irradiated in a vehicle in summer; meanwhile, when the air conditioner in the automobile works, the temperature difference between the inside and the outside of the windshield can reach more than 20 ℃ at most; therefore, the coating layer is required to have stable UV resistance, heat resistance and temperature difference resistance, and the influence of film cracking and film stripping on the display effect of the coating layer is avoided. At present, the HUD is still in a development stage, the mass production time is short, no detection equipment with a complete system is available in the market, detection personnel often simulate the actual environment by utilizing the alternating experiment of the UV furnace and the independent heating furnace on a production line, and therefore, larger experimental errors can be brought. Therefore, the UV experimental device which can simulate the temperature difference between the front side and the back side of the film-coated sheet, is convenient to operate and has high experimental precision is needed to be invented.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the UV experimental device which can simulate the temperature difference between the front side and the back side of a plated film and is convenient to operate and high in experimental precision.
The technical scheme is as follows: in order to achieve the purpose, the UV experimental device for simulating the temperature difference between the front side and the back side of the coated sheet comprises a sample table, a conveyor belt and a UV emitter; the sample table is arranged on the conveyor belt; the UV emitter is arranged above the sample table; the sample stage comprises an object stage and a heating module; the objective table is arranged at the top of the sample heating module; a discharging groove is formed in the top of the objective table, and the film coating sheet to be detected is placed in the discharging groove; the heating module comprises a shell, a heating plate, a heat insulation cavity, fins and a first temperature sensor; the heat insulation cavity is arranged above the heating plate; the bottom of the fin is connected with the heating plate; the upper ends of the plurality of fins are arranged around the objective table; the first temperature sensor is arranged at the edge of the discharging groove;
a radiator and a second temperature sensor are arranged in the heat insulation cavity; the shell on two sides of the air path direction of the radiator is provided with an air inlet and an air outlet; the air inlet and the air outlet are communicated with the heat insulation cavity and the external space; a first heat-conducting plate is arranged between the heating plate and the heat-insulating cavity; a temperature equalizing cavity is arranged above the heat insulation cavity; a second heat-conducting plate is arranged between the heat-insulating cavity and the temperature-equalizing cavity; the second temperature sensor is embedded and installed at the bottom of the material discharging groove;
the second heat conducting plate freely moves between the top of the radiator and the top of the shell along the vertical direction; the object stage and the top of the shell are made of heat conducting materials; the outer surface of the object stage around the discharge chute is coated with heat insulation paint; the side wall of the shell is made of heat insulating materials.
Furthermore, the sample table also comprises a first limit groove and a second limit groove; the first limiting groove and the second limiting groove are formed in one side, close to the outlet of the conveying belt, of the bottom of the sample table; the first limiting groove and the second limiting groove are distributed along the width direction of the sample table and are connected with each other; the cross sections of the first limiting groove and the second limiting groove are triangular, and an included angle between two side edges of the first limiting groove and the second limiting groove is an obtuse angle; the cross sectional area of the first limiting groove is larger than that of the second limiting groove; the surface of the conveyor belt is provided with a first limiting strip and a second limiting strip corresponding to the first limiting groove and the second limiting groove.
Furthermore, a first power supply interface is arranged on the end face of one side, close to the second limiting groove, of the first limiting groove; a first magnetic suction head is circumferentially distributed on the periphery of the first power supply interface; a second power supply interface is correspondingly arranged on the end surface of the first limiting strip, which is contacted with the first power supply interface; and second magnetic suction heads are circumferentially distributed on the periphery of the second power supply interface.
Further, the device also comprises an upper cover; the UV emitter is mounted at the top end of the upper cover; an observation window is arranged on the side surface of the upper cover; the observation window is of a turnover structure, and the top of the observation window is provided with a first rotating shaft; the side surface of the observation window is fan-shaped; the observation window consists of a plurality of telescopic units; the telescopic units are mutually nested and matched and rotate around the rotating shaft; and a protective glass lens is arranged outside the observation window.
Furthermore, a plurality of the conveyor belts are arranged in parallel; the UV emitters are correspondingly arranged right above the conveyor belts; the UV emitter comprises a mobile platform, a rotating frame and a light source; the light source is arranged on the rotating frame; the rotating frame is fixedly arranged on the mobile platform; the moving platform linearly reciprocates along the length direction of the corresponding conveyor belt.
The working method of the UV experimental device for simulating the temperature difference between the front side and the back side of the coated sheet comprises the following steps: firstly, cutting a film plating sheet to be measured to a proper size, and then fixedly placing the film plating sheet in a material discharge groove; the first magnetic suction head is butted with the second magnetic suction head, so that the first power supply interface is connected with the second power supply interface, and the sample table is fixed on the limiting strip; at the moment, the heating disc and the radiator are powered to start working;
the heat generated by the heating plate is upwards conducted to the second heat-conducting plate through the first heat-conducting plate, the objective table is heated after the heat on the second heat-conducting plate passes through the temperature equalizing cavity and the top of the shell, and the temperature of the objective table is the temperature of the back face of the plated membrane; meanwhile, the heat generated by the heating plate is directly conducted to the upper ends of the fins through the fins, and the plurality of fins heat the coating sheet around the coating sheet to raise the temperature of the front surface of the coating sheet;
in the initial heating stage, the second heat conduction plate is attached to the top of the shell, the object table can be heated by heat at the fastest time, when the temperature shown by the second temperature sensor is close to the preset temperature, the second heat conduction plate is moved downwards, and the temperature of the bottom of the object table is finally adjusted to the preset temperature by using a temperature equalizing cavity between the second heat conduction plate and the top of the shell as buffering; the object stage and the top of the shell are made of heat conducting materials, so that heat inside the shell can be efficiently conducted to the bottom of the plated film;
in the heating process, the first temperature sensor monitors the front temperature of the plated film in real time, and the heat dissipation capacity of the upper end of the fin can be adjusted by adjusting the input power of the heating disc, so that the front temperature of the plated film reaches an experimental set value T1; then, the power of the radiator is adjusted according to the detected temperature of the second temperature sensor, and redundant heat in the heat insulation cavity is discharged through the air outlet, so that the temperature of the back surface of the coated sheet is reduced to an experiment set value T2; the temperature difference between the inner environment and the outer environment of the film-coated sheet in the actual use process can be simulated by the T1 and the T2;
after the temperatures of the front side and the back side of the film-coated sheet are adjusted, the movable platform and the rotating frame are adjusted, so that UV rays generated by the light source irradiate the upper surface of the film-coated sheet at an experimental preset angle C1 to simulate the sunlight;
in the experimentation, the operator aims at the inside experimental conditions of protective glass lens with eyes and can observe the device at any time, conveniently observes the condition on many conveyer belts far and near with the optimum angle through the upset observation window.
Has the advantages that: according to the UV experimental device, the heating modules are adopted to respectively heat the coated sheet, the temperature difference setting of the front surface and the back surface of the coated sheet is realized through the radiator, and the temperature environment of the coated windshield in daily use is simulated most truly; the sample platform and the transmission belt are quickly positioned through the limiting grooves and the limiting strips, the power connectors can be quickly butted through the magnetic suction heads, and the experimental efficiency is greatly improved.
Drawings
FIG. 1 is a general structure diagram of an experimental apparatus;
FIG. 2 is a schematic view of the external structure of a sample stage;
FIG. 3 is a schematic diagram of the positions of a second power interface and a second magnetic chuck;
FIG. 4 is a schematic diagram of the positions of a first power interface and a first magnetic chuck;
FIG. 5 is a schematic view of the internal structure of the heating module;
FIG. 6 is a schematic view of the structure of the observation window;
FIG. 7 is a schematic diagram of a UV emitter configuration.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in attached figure 1, the UV experimental device for simulating the temperature difference between the front side and the back side of a plated film comprises a sample table 1, a conveyor belt 2 and a UV emitter 3; the sample table 1 is arranged on the conveyor belt 2; the UV emitter 3 is arranged above the sample table 1; as shown in fig. 2 and 5, the sample stage 1 includes a stage 11 and a heating module 12; the objective table 11 is arranged at the top of the sample heating module 12; a discharging groove 111 is formed in the top of the objective table 11, and the to-be-tested film coating sheet 7 is placed in the discharging groove 111; the heating module 12 comprises a shell 19, a heating plate 121, an insulating cavity 122, a fin 123 and a first temperature sensor 124; the heat insulation cavity 122 is arranged above the heating plate 121; the bottom of the fin 123 is connected with the heating disc 121; the upper ends of the plurality of fins 123 are arranged around the objective table 11, so that the heat generated by the heating plate 121 can be timely conducted to the air around the fins 123 to uniformly heat the upper surface of the plating membrane 7; the first temperature sensor 124 is installed at the edge of the discharging groove 111 and is used for detecting the real-time temperature of the upper surface of the plated membrane 7.
As shown in fig. 5, a heat sink 125 and a second temperature sensor 126 are disposed in the insulating chamber 122; an air inlet 1251 and an air outlet 1252 are formed in the shell 19 on the two sides of the air path direction of the radiator 125; the air inlet 1251 and the air outlet 1252 are communicated with the heat insulation cavity 122 and the external space, and when the radiator 125 works, redundant heat in the heat insulation cavity can be discharged through the air outlet 1252 in time; the first heat conducting plate 127 is arranged between the heating plate 121 and the heat insulation cavity 122, so that the problem of uneven heat dissipation of the heating plate 121 can be effectively solved, and the heat conducting plate 127 has strong heat conductivity, so that heat loss can be ignored, and the heating effect cannot be influenced; a temperature equalizing cavity 128 is arranged above the heat insulation cavity 122; a second heat conduction plate 129 is arranged between the heat insulation cavity 122 and the temperature equalizing cavity 128; the second temperature sensor 126 is embedded and arranged at the bottom of the discharging groove 111; the heat on the first heat conducting plate 127 heats the heat insulating cavity 122 and the second heat conducting plate 129, at this time, the heat radiator 125 is opened according to the temperature displayed by the second temperature sensor 126 to remove the excessive heat, so that the temperature of the second heat conducting plate 129 is kept near the preset temperature, and then the second heat conducting plate 129 heats the object table 11 through the upper temperature equalizing cavity 128; the temperature equalization chamber 128 is particularly configured because the rate of heat transfer from the air is relatively modest and easy to adjust, and if the second heat transfer plate 129 is in direct contact with the top of the housing 19, the heat transfer between the solids is too rapid and the heat sink 125 is not as readily adjustable.
As shown in fig. 5, the second heat conducting plate 129 is freely moved between the top of the heat sink 125 and the top of the housing 19 along the vertical direction, and at the beginning of the heating stage, the second heat conducting plate 129 is attached to the top of the housing 19, at this time, the heat can heat the object stage 11 most quickly, when the temperature indicated by the second temperature sensor 126 is close to the preset temperature, the second heat conducting plate 129 is moved down, and the temperature of the bottom of the object stage 11 is finally adjusted to the preset temperature by using the temperature equalizing cavity 128 between the second heat conducting plate 129 and the top of the housing 19 as a buffer; the object stage 11 and the top of the outer shell 19 are made of heat conducting materials, so that heat inside the outer shell 19 can be efficiently conducted to the bottom of the plated film 7; the outer surface of the object stage 11 around the material discharge groove 111 is coated with heat insulation coating, so that the internal temperature of the object stage 11 is not influenced by the heating of the external fins 123; the side wall of the shell 19 is made of heat insulating materials, so that heat dissipation in the shell 19 is reduced.
As shown in fig. 4, the sample stage 1 further includes a first limit groove 13 and a second limit groove 14; the first limiting groove 13 and the second limiting groove 14 are formed in one side, close to the outlet of the conveyor belt 2, of the bottom of the sample table 1; the first limiting groove 13 and the second limiting groove 14 are distributed along the width direction of the sample table 1 and are connected with each other; the cross sections of the first limiting groove 13 and the second limiting groove 14 are triangular, and the included angle between the two side edges of the first limiting groove 13 and the second limiting groove 14 is an obtuse angle, and the obtuse angle is compared with the acute angle to enable the contact area between the limiting grooves and the limiting strips to be larger, so that the sample table 1 is placed more stably and is not easily influenced by the operation of the conveyor belt 2 and the vibration of the radiator 125; the cross sectional area of the first limiting groove 13 is larger than that of the second limiting groove 14; as shown in fig. 3, a first limiting strip 21 and a second limiting strip 22 are arranged on the surface of the conveyor belt 2 corresponding to the first limiting groove 13 and the second limiting groove 14; sample platform 1 can accomplish the location on 2 surfaces of conveyer belt fast through the cooperation of spacing groove and spacing, has avoided loaded down with trivial details processes such as centering, adjustment, is showing and has promoted experimental efficiency.
As shown in fig. 3 and 4, a first power interface 15 is arranged on an end surface of the first limiting groove 13 close to one side of the second limiting groove 14; a first magnetic suction head 16 is circumferentially distributed on the periphery of the first power supply interface 15; the end face of the first limiting strip 21, which is in contact with the first power interface 15, is correspondingly provided with a second power interface 17; a second magnetic suction head 18 is circumferentially distributed on the periphery of the second power supply interface 17; when the sample platform 1 is matched according to the limiting groove and the limiting strip, the sample platform 1 is transversely moved to enable the first magnetic suction head 16 and the second magnetic suction head 18 to be mutually adsorbed, and at the moment, the first power supply interface 15 and the second power supply interface 17 are also connected to supply power to the heating plate 121 and the radiator 125; through the setting of magnetic suction head and power source, avoided a large amount of external wires in traditional experiments, avoided the problem that the electric wire easily ages and produces the potential safety hazard under UV shines, also made the experiment operation more convenient, efficient and be difficult for makeing mistakes.
As shown in fig. 1, further comprises an upper cover 5; the UV emitter 3 is arranged at the top end of the upper cover 5; an observation window 6 is arranged on the side surface of the upper cover 5; the observation window 6 is of a turnover structure, and the top of the observation window is provided with a first rotating shaft 61; the side surface of the observation window 6 is fan-shaped; the observation window 6 consists of a plurality of telescopic units; the telescopic units are mutually nested and matched and rotate around the rotating shaft 61, and an operator can enable eyes to always keep the front-view sample table 1 by rotating the observation window 6, so that the optimal observation effect is obtained; and a protective glass lens 62 is arranged outside the observation window 6 and used for absorbing most of UV light to protect human eyes.
As shown in fig. 7, a plurality of the conveyor belts 2 are arranged in parallel; the UV emitters 3 are correspondingly arranged right above the conveyor belts 2; the UV emitter 3 comprises a moving platform 31, a rotating frame 32 and a light source 33; the light source 33 is mounted on the rotating frame 32; the rotating frame 32 is fixedly arranged on the movable platform 31; the moving platform 31 linearly reciprocates along the length direction of the corresponding conveyor belt 2; as shown by the arrows in the figure, by adjusting the moving platform 31 and the rotating frame 32, the UV light can irradiate the coated film 7 at a specific angle so as to simulate the irradiation angles of different windshield setting angles and different time periods.
The UV experimental device for simulating the temperature difference between the front side and the back side of the coated sheet and the working method of the working method thereof are as follows: firstly, cutting a film coating sheet 7 to be measured to a proper size, and then fixedly placing the film coating sheet in a material discharge groove 111; the first magnetic suction head 16 is butted with the second magnetic suction head 18, so that the first power supply interface 15 is connected with the second power supply interface 17, and the sample table 1 is fixed on the limiting strip; at this time, the heating plate 121 and the radiator 125 are powered to start working;
the heat generated by the heating plate 121 is upwards conducted to the second heat conducting plate 129 by the first heat conducting plate 127, the heat on the second heat conducting plate 129 heats the objective table 11 after passing through the temperature equalizing cavity 128 and the top of the shell 19, and the temperature of the objective table 11 is the temperature of the back surface of the plating membrane 7; meanwhile, the heat generated by the heating plate 121 is directly conducted to the upper ends of the fins 123 through the fins 123, and the plurality of fins 123 heat around the plated film 7, so that the temperature of the front surface of the plated film 7 is increased;
in the heating process, the first temperature sensor 124 monitors the front temperature of the plated film 7 in real time, and the heat dissipation capacity of the upper end of the fin 123 can be adjusted by adjusting the input power of the heating plate 121, so that the front temperature of the plated film 7 reaches an experimental set value T1; then, the power of the heat radiator 125 is adjusted according to the detected temperature of the second temperature sensor 126, and the redundant heat in the heat insulation cavity 122 is discharged through the air outlet 1252, so that the temperature of the back surface of the coated sheet 7 is reduced to an experimental set value T2; the temperature difference between the inner environment and the outer environment of the film-coated sheet 7 in the actual use process can be simulated by the T1 and the T2;
after the temperature of the front side and the back side of the plated film 7 is adjusted, the movable platform 31 and the rotating frame 32 are adjusted, so that the UV rays generated by the light source 33 irradiate the upper surface of the plated film 7 at an experimental preset angle C1 to simulate the sunlight;
in the experimental process, the operator can observe the experimental condition inside the device at any time by aligning the eyes with the protective glass lens 62, and conveniently observe the conditions on the far and near multiple conveyor belts 2 at the optimal angle by turning the observation window 6.
This experimental apparatus simple structure, simple operation not only can simulate the different temperature environment of 7 tow sides of plated film, can also alternate UV light irradiation angle in a flexible way to this realizes the durable experiment of coating film of multiple parameter, provides powerful detection support for HUD coating film technology's research and development.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.