CN108201776A - A kind of ultrasonic wave anti-bonding device - Google Patents
A kind of ultrasonic wave anti-bonding device Download PDFInfo
- Publication number
- CN108201776A CN108201776A CN201810138371.4A CN201810138371A CN108201776A CN 108201776 A CN108201776 A CN 108201776A CN 201810138371 A CN201810138371 A CN 201810138371A CN 108201776 A CN108201776 A CN 108201776A
- Authority
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- China
- Prior art keywords
- ultrasonic wave
- tower
- bonding device
- reinforcing plate
- guide rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 claims abstract description 33
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 239000000565 sealant Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 19
- 230000007797 corrosion Effects 0.000 claims description 6
- 238000005260 corrosion Methods 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 238000005538 encapsulation Methods 0.000 claims description 4
- 229910001026 inconel Inorganic materials 0.000 claims description 4
- 230000003319 supportive effect Effects 0.000 claims description 4
- 210000002268 wool Anatomy 0.000 claims description 4
- 229910001119 inconels 625 Inorganic materials 0.000 claims description 3
- 229910001090 inconels X-750 Inorganic materials 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 15
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 14
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 6
- 229910001629 magnesium chloride Inorganic materials 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/10—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing sonic or ultrasonic vibrations
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/26—Magnesium halides
- C01F5/30—Chlorides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/80—Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
- B01D2259/816—Sonic or ultrasonic vibration
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Analytical Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of ultrasonic wave anti-bonding devices, including tower tray supporting block, supersonic generator, ultrasonic wave guide rod, reinforcing plate, sealing flange, tower tray supporting block is set on above and below drying tower between tower tray, reinforcing plate is equipped on the outside of drying tower tower wall, reinforcing plate extends obliquely to be connect with sealing flange, one end of ultrasonic wave guide rod is set on tower tray on drying tower after extending through sealing flange and reinforcing plate, supersonic generator is set on the outside of drying tower tower wall and set on the other end of ultrasonic wave guide rod, sealant is equipped between reinforcing plate and ultrasonic wave guide rod.The invention belongs to anti-bonding device technical fields, and specifically there is provided a kind of practicability is high, type selecting is various, flexible for installation, in-site installation is easy for construction, efficient quick, equipment effective rate of utilization are high, service life of equipment is long, can on-line continuous or discontinuous operation, the ultrasonic wave anti-bonding device of safety economy environmental protection.
Description
Technical field
The invention belongs to anti-bonding device technical field, in particular to a kind of ultrasonic wave anti-bonding devices.
Background technology
At present, the material in hydrogen chloride drier, air dryer can melt bonding every a period of time on tower tray, and then
Cause production that can not continue, whole production line is needed to shut down and carries out manual cleaning ramming material, inefficiency, labor intensity are big, limited
Job space is with high costs when being cleared up there are security risk, every time needed for tower tray manually；Due to being artificial clear material, need to open people
Hole, a large amount of magnesium chloride finished particle do waste disposal due to meeting air moisture deliquescence；A large amount of chlorinations of being scattered are floated during clear material
Magnesium dust particle and the HCl gases to leak can generate huge injury to Devices in Workshop and human body；Each 5-7 days of whole production line
With frequent shutdown 8-10 times annual, the yield of entire metal magnesium apparatus is seriously affected, the loss of finished product magnesium ingot sales volume is huge, causes
Main equipment stress corrosion and its serious consequences such as the driving and parking of auxiliary device loss, service life reduction can not be estimated.
Bischofite (MgCl2·6H2O) in electrolysis production magnesium metal, dewatering process is electrolytic magnesium production Technology link
In an important ring, the wherein lower magnesium chloride dehydration of hydrogen chloride gas protection is the most important thing in production link again and breaks
Solve bischofite (MgCl2·6H2O) the key of electrolytic magnesium production global problem.But material is in dryer column in dehydration
The sustainability and stability for bonding and restrict production are melted on disk.
Invention content
To solve above-mentioned existing problem, the present invention provides a kind of practicability height, various, flexible for installation, the live peaces of type selecting
Fill that easy for construction, efficient quick, equipment effective rate of utilization are high, service life of equipment is long, can on-line continuous or discontinuous operation, safety
Economic and environment-friendly ultrasonic wave anti-bonding device.
The technical solution that the present invention takes is as follows：A kind of ultrasonic wave anti-bonding device of the present invention including tower tray supporting block, surpasses
Sonic generator, ultrasonic wave guide rod, reinforcing plate, sealing flange, the tower tray supporting block are set on above and below drying tower between tower tray, do
Reinforcing plate is equipped on the outside of dry tower tower wall, reinforcing plate extends through fastener and connect with sealing flange obliquely, ultrasonic wave guide rod
One end is set on tower tray on drying tower after extending through sealing flange and reinforcing plate, and supersonic generator is set on the outside of drying tower tower wall
And set on the other end of ultrasonic wave guide rod, sealant is equipped between reinforcing plate and ultrasonic wave guide rod.
Preferably, the reinforcing plate plays reinforcement support and installation positioning action with being welded on the outside of drying tower tower wall.
Further, the sealant includes the ceramic wool temperature resistant encapsulation layer set on lower section, and ceramic wool temperature resistant encapsulation is the
It seals together, mainly high temperature resistant and the corrosion of anti-hydrogen chloride gas.
Further, the sealant includes the elastic sealing element sealant set on top.Further to strengthen sealing effect
Fruit carries out labyrinth sealing with elastic sealing element sealant.
Further, the connector in the ultrasonic wave anti-bonding device uses 600 alloys of Inconel and more than corrosion resistant
Lose material.In view of the actual condition in hydrogen chloride drying tower, to prevent hydrogen-chloride etching, extends the service life of equipment, connects
Part need to be adopted as 600 alloys of Inconel and more than corrosion-resistant material.Preferably, the connector uses Inconel
625 or Inconel-X750.
Further, the drying tower bottom of towe is equipped with grill support frame, is set between tower tray under grill support frame and drying tower
There is tower tray supportive grid.Tower tray supportive grid and grill support frame are the internal component of drying tower apparatus in itself, are the peaces of tower tray
Positioning form is filled, tower tray is allowed to be independently mounted in tower.
Further, the sealing flange is equipped with fastener.
What the present invention obtained using the above structure has the beneficial effect that：This programme ultrasonic wave anti-stick technology introduces purpose just
It is the New technical use using ultrasonic wave, mainly solves the fusing bonding phenomenon of hydrogen chloride drying tower tray floor material regularity,
It prevents from producing discontinuity parking caused by bonding, has captured always the sector problem.This programme ultrasonic wave anti-bonding device
Reasonable in design, of low cost, easy to operate, the ultrasonic wave anti-bonding device type selecting is various, flexible for installation, in-site installation is applied
Work is convenient；Ultrasonic wave anti-bonding device can allow equipment on-line to carry out material dredging and scale removal, and efficient quick is right without shutting down
Production and the influence of relevant device are almost nil；The installation of ultrasonic wave anti-bonding device does not have to often open and inspect main equipment, makes life
Production is carried out continuously, and is increased equipment effective rate of utilization, is extended service life of equipment, makes production safety environmentally friendly, reliable steady
It is fixed；Can on-line continuous work or discontinuous operation, on-line maintenance, vibration frequency and range are unrestricted, can handle corner, curved
Bent, the more intractable corner arrived；Equipment investment and operation expense are low, and security of system and efficiency are higher.Requiring each row
Today of industry sustainable development, the more powerful competitiveness such as economy, environmental protection, low-carbon.
Description of the drawings
Fig. 1 is ultrasonic wave anti-bonding device structure diagram of the present invention.
Specific embodiment
The technical solution of this patent is described in more detail with reference to specific implementation, technology of the present invention
The part that feature or connection relation are not described in detail is the prior art of use.
Below in conjunction with attached drawing, the present invention is described in further details.
As shown in Figure 1, ultrasonic wave anti-bonding device of the present invention, including tower tray supporting block 11, supersonic generator 1, ultrasound
Waveguide rod 3, reinforcing plate 7, sealing flange 4, the tower tray supporting block 11 are set on drying tower between tower tray 9 and lower tower tray 10, do
Reinforcing plate 7 is equipped on the outside of dry tower tower wall, reinforcing plate 7 extends obliquely to be connect with sealing flange 4, one end point of ultrasonic wave guide rod 3
Guan Chuan not be set on tower tray 9 on drying tower after sealing flange 4 and reinforcing plate 7, supersonic generator 1 be set on the outside of drying tower tower wall and
Sealant is equipped between the other end of ultrasonic wave guide rod 3, reinforcing plate 7 and ultrasonic wave guide rod 3.
Wherein, reinforcing plate 7 on the outside of drying tower tower wall with welding.Sealant includes the ceramic wool temperature resistant encapsulation layer set on lower section
6 and the elastic sealing element sealant 5 set on top.Connector in ultrasonic wave anti-bonding device uses 600 alloys of Inconel
And above corrosion-resistant material.Connector uses Inconel 625 or Inconel-X750.Drying tower bottom of towe is equipped with grill support frame
13.Tower tray supportive grid 12 is equipped under grill support frame 13 and drying tower between tower tray 10.Sealing flange 4 is equipped with fastener.
When specifically used, by taking hydrogen chloride drying tower as an example, tower tray 9 and lower tower tray 10 are that dislocation is uniformly distributed on hydrogen chloride drying tower
Stomata, easily generate ramming material and air-hole blockage between upper tower tray 9 and lower tower tray 10, tower tray supporting block 11 make tower tray 9 and under
Tower tray 10 is rigidly connected, and improves ultrasonic wave conducting effect.Supersonic generator 1 is mounted in outside hydrogen chloride drying tower wall
Side, it is rigidly connected by ultrasonic wave guide rod 3 and conducts ultrasonic wave to tower tray 9 on hydrogen chloride drying tower and lower tower tray 10.It opens
After supersonic generator 1, using ultrasonic wave in metal and material table in hydrogen chloride drier (tower) and air dryer (tower)
Speed difference in the transmission process of face forms contact surface shearing force, so as to remove the magnesium chloride of dry tower tray inner surface fusing bonding
Material plays shearing pulverization.Another aspect ultrasonic wave transmits in a metal, and tray surface is in the vibrations shape spent a little at a high speed
State generates certain satiny effect, can effectively prevent absorption or deposition of the material particles on tower tray, dredges tower tray stomata.
This programme ultrasonic wave anti-bonding device can heat transmission equipment, material conveying pipe and equipment, fluid bed, fluidized bed furnace,
The granule materials of drying equipment, reactor, cleaner and storage bin container etc. or particulate dust medium anti-stick field and scale removal
It is applied in field.The art of this patent first Application is done in electrolysis of magnesium chloride industry dewatering process hydrogen chloride drier (tower) and air
The interior tower tray material anti-stick of dry device (tower) and blocking, association is above and scientific research project, the skill in the anti-materials from bonding field of relevant device
The Task applications such as art transformation, scientific and technological achievement, innovation research are reported and are promoted and applied, and as prerequisite technical conditions, and are provided original
Technology and data are supported.
This programme ultrasonic wave anti-bonding device applies front and rear data in single HCl drying process line ultrasonic wave anti-sticks technology
The table of comparisons is as shown in the table.
Single HCl drying process line ultrasonic wave anti-sticks technology applies the front and rear data table of comparisons
The present invention and embodiments thereof are described above, this description is no restricted, attached shown in figure
Only one of embodiments of the present invention, practical structure are not limited thereto.All in all if the ordinary skill of this field
Personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution phase
As frame mode and embodiment, be within the scope of protection of the invention.
Claims (9)
1. a kind of ultrasonic wave anti-bonding device, it is characterised in that：Including tower tray supporting block, supersonic generator, ultrasonic wave guide rod,
Reinforcing plate, sealing flange, the tower tray supporting block are set on above and below drying tower between tower tray, are equipped with and are strengthened on the outside of drying tower tower wall
Plate, reinforcing plate extends obliquely to be connect with sealing flange, after one end of ultrasonic wave guide rod extends through sealing flange and reinforcing plate
The tower tray on drying tower, supersonic generator are set on the outside of drying tower tower wall and set on the other end of ultrasonic wave guide rod, strengthen
Sealant is equipped between plate and ultrasonic wave guide rod.
2. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The reinforcing plate and drying tower tower
It is welded on the outside of wall.
3. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The sealant includes being set on down
The ceramic wool temperature resistant encapsulation layer of side.
4. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The sealant includes being set on upper
The elastic sealing element sealant of side.
5. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The ultrasonic wave anti-bonding device
In connector using 600 alloys of Inconel and more than corrosion-resistant material.
6. a kind of ultrasonic wave anti-bonding device according to claim 5, it is characterised in that：The connector uses
Inconel 625 or Inconel-X750.
7. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The drying tower bottom of towe is equipped with lattice
Grid supporting rack.
8. a kind of ultrasonic wave anti-bonding device according to claim 7, it is characterised in that：The grill support frame and drying
Tower tray supportive grid is equipped under tower between tower tray.
9. a kind of ultrasonic wave anti-bonding device according to claim 1, it is characterised in that：The sealing flange is equipped with tight
Firmware.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810138371.4A CN108201776B (en) | 2018-02-10 | 2018-02-10 | Ultrasonic anti-bonding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810138371.4A CN108201776B (en) | 2018-02-10 | 2018-02-10 | Ultrasonic anti-bonding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108201776A true CN108201776A (en) | 2018-06-26 |
| CN108201776B CN108201776B (en) | 2024-04-05 |
Family
ID=62605570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810138371.4A Active CN108201776B (en) | 2018-02-10 | 2018-02-10 | Ultrasonic anti-bonding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108201776B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115703054A (en) * | 2021-08-06 | 2023-02-17 | 中国石油化工股份有限公司 | Reactor internal sound wave conduction device and reactor using same |
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-
2018
- 2018-02-10 CN CN201810138371.4A patent/CN108201776B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6217782B1 (en) * | 1996-10-17 | 2001-04-17 | Outokumpu Oyj | Combined ultrasonic cleaning and washing of filter disks |
| JP2009243931A (en) * | 2008-03-28 | 2009-10-22 | Sumitomo Chemical Co Ltd | Ultrasonic waveguide rod, ultrasonic probe, impurity detection method using same, and interface position measurement method |
| CN202845373U (en) * | 2012-07-25 | 2013-04-03 | 浙江省三门县振华机械有限公司 | Ultrasonic scale elimination and inhibition channel |
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| CN106288885A (en) * | 2016-10-13 | 2017-01-04 | 上海兴全电力技术有限公司 | Non-scaling lamella heat exchanger |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115703054A (en) * | 2021-08-06 | 2023-02-17 | 中国石油化工股份有限公司 | Reactor internal sound wave conduction device and reactor using same |
| CN115703054B (en) * | 2021-08-06 | 2023-09-08 | 中国石油化工股份有限公司 | Inside sound wave conduction device of reactor and reactor using same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108201776B (en) | 2024-04-05 |
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| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Yushan Inventor after: Zhang Xiaoliang Inventor after: Chen Wanyuan Inventor after: Li Qishuai Inventor before: Zhang Xiaoliang Inventor before: Zhang Yushan Inventor before: Chen Wanyuan Inventor before: Li Qishuai |
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