CN213802938U - Energy-saving potassium bisulfate conversion tank structure - Google Patents
Energy-saving potassium bisulfate conversion tank structure Download PDFInfo
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- CN213802938U CN213802938U CN202021899671.3U CN202021899671U CN213802938U CN 213802938 U CN213802938 U CN 213802938U CN 202021899671 U CN202021899671 U CN 202021899671U CN 213802938 U CN213802938 U CN 213802938U
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Abstract
The utility model provides an energy-saving potassium bisulfate conversion tank structure, which comprises a protective shell, a conversion tank, a protective cover, a through hole, a gas purification discharge pipe structure, a conversion tank cleaning discharge pipe structure, a fixed block, a base, a protective pipe, a heating pipe, a sealing plug and a handle, wherein the conversion tank is arranged at the middle position of the upper part of the inner side of the protective shell; the protective cover is connected to the upper part of the protective shell through a screw; the through hole is arranged at the middle position of the inner side of the protective cover, and the gas purification and discharge pipe structure is arranged at the lower part of the right side of the protective cover. The flange plate, the fixed pipe, the protection box, the isolation net, the protection block, the draught fan, the installation shell, the exhaust pipe and the gas purifier are arranged, so that the gas in the conversion tank can be purified and discharged; the storage water tank, the inlet tube, sealed lid, first water suction pump, dredge pipe, the pipe that absorbs water, the setting of second water suction pump and honeycomb duct is favorable to wasing the inside in turn-over tank.
Description
Technical Field
The utility model belongs to the technical field of chemical industry equipment, especially, relate to an energy-saving potassium bisulfate converting tank structure.
Background
In the process of preparing potassium bisulfate by using potassium chloride and concentrated sulfuric acid as raw materials, the concentrated sulfuric acid is added into a reaction tank, and steam is introduced into the tank for heating. Sulfuric acid enters the tank and impacts the liquid level due to over-high flow velocity to splash to the top of the tank; in addition, the hydrogen chloride gas produced by the process generates a large amount of hydrochloric acid mist in the steam heating process, floats on the liquid surface and contacts with the tank top. The conventional reaction tank is of a KP1 concrete lining butyl rubber structure, lining rubber is corroded, aged and falls off by acid liquor and acid mist at high temperature, the acid mist and the acid liquor corrode internal reinforcing steel bars due to a capillary pore structure of concrete, so that the internal reinforcing steel bars lose strength, and in addition, the vibration influence generated in the operation process of a stirring device causes great collapse risk on the tank top, so that the life safety of production personnel is endangered, and the immeasurable loss is brought to enterprises. Although the aim of corrosion prevention can be achieved simply by improving the lining of the tank top, the increase of the corrosion prevention layer increases the dead weight of the tank top, and the reaction tank is generally high and large in span, so that the risk of collapse of the tank top is further increased.
However, the existing potassium bisulfate conversion tank structure also has the problems that the gas in the conversion tank cannot be purified, the conversion tank after use is inconvenient to clean and the potassium bisulfate conversion effect is poor.
Therefore, the invention of an energy-saving potassium bisulfate conversion tank structure is very necessary.
The utility model has the following contents:
in order to solve the technical problem, the utility model provides an energy-saving potassium bisulfate converting tank structure to solve current potassium bisulfate converting tank structure and can not purify the gas of converting tank in, inconvenient converting tank that finishes using washs and the poor problem of potassium bisulfate conversion effect. An energy-saving potassium bisulfate conversion tank structure comprises a protective shell, a conversion tank, a protective cover, a through hole, a gas purification discharge pipe structure, a conversion tank cleaning discharge pipe structure, a fixed block, a base, a protective pipe, a heating pipe, a sealing plug and a handle, wherein the conversion tank is arranged in the middle of the upper part of the inner side of the protective shell; the protective cover is connected to the upper part of the protective shell through a screw; the through hole is formed in the middle of the inner side of the protective cover, and the gas purification and discharge pipe structure is arranged at the lower part of the right side of the protective shell; the structure of the reforming groove cleaning discharge pipe is arranged at the upper part of the left side of the protective shell; the fixed block is connected to the lower part of the left side of the protective shell through a bolt; the base is connected to the lower part of the fixed block through a bolt; the protective pipe screw is connected to the lower part of the inner side of the protective shell; the heating pipe is connected with the middle position of the inner side of the protective pipe through a screw; the sealing plug is longitudinally inserted into the upper part of the inner side of the through hole; the handle is glued at the middle position of the upper surface of the sealing plug; the gas purification and discharge pipe structure comprises a flange plate, a fixed pipe, a protection box, an isolation net, a protection block, an induced draft fan, an installation shell, a gas discharge pipe and a gas purifier, wherein the fixed pipe is connected to the middle position of the right side of the flange plate through a bolt; the protective box is connected to the right side of the fixed pipe through a bolt; the isolation net is embedded in the left side of the interior of the protection box; the protective block is glued to the lower part of the left side of the protective box; the induced draft fan is connected to the upper part of the right side of the protection box through bolts; the mounting shell is connected to the right side of the induced draft fan through bolts; the exhaust pipe is connected to the middle position of the upper surface of the mounting shell through a bolt; the gas purifier is connected with the middle position in the mounting shell through a screw.
Preferably, the left side and the right side of the lower part of the inner side of the protective shell are respectively turned with internal threads; the protective shell is specifically an aluminum alloy shell.
Preferably, the protective cover is an aluminum alloy cover; the joint of the protective cover and the protective shell is provided with a rubber sealing strip.
Preferably, the base is a rectangular stainless steel base; the lower part of the base is glued with a rubber pad.
Preferably, the isolation net is a stainless steel net; the middle position of the upper surface of the isolation net and the middle position of the bottom of the isolation net are respectively provided with a splicing hole.
Preferably, the protection box is communicated with the exhaust pipe through an induced draft fan and a mounting shell; the exhaust pipe is specifically made of stainless steel pipes.
Preferably, a rubber sealing gasket is arranged at the joint of the flange plate and the flange plate.
Preferably, the structure of the reforming tank cleaning and discharging pipe comprises a water storage tank, a water inlet pipe, a sealing cover, a first water suction pump, a dredging pipe, a water suction pipe, a second water suction pump and a flow guide pipe, wherein the water inlet pipe is in threaded connection with the middle position of the upper surface of the water storage tank; the sealing cover is connected to the upper part of the water inlet pipe; the first water suction pump is connected to the middle position of the right side of the water storage tank through a bolt; the dredging pipe is in threaded connection with the right side of the first water suction pump; the water suction pipe is connected to the lower part of the water storage tank through a screw; the second water suction pump is connected to the upper part of the left side of the water suction pipe through a bolt; and the guide pipe is in threaded connection with the left side of the second water suction pump.
Preferably, the water storage tank is a stainless steel tank; an acrylic transparent plastic plate is embedded in the middle of the front surface of the water storage tank.
Preferably, the dredging pipe and the water suction pipe are respectively L-shaped aluminum alloy pipes; the honeycomb duct specifically adopts curved stainless steel hose.
Preferably, the flange plate penetrates through the protective shell and is connected to the lower part of the right side of the protective shell through bolts; the dredging pipe and the water suction pipe respectively penetrate through the upper part of the left side of the protective shell and are connected with the protective shell through bolts.
Preferably, the heating pipe is a heating pipe with the model number of DN 40; the gas purifier is a purifier with model number YZ-DLZ-5000; the first water suction pump and the second water suction pump are respectively a water suction pump with the model of FUJ-WZB 60.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses in, the ring flange, fixed pipe, the protection box, the separation net, the protection piece, the draught fan, the installation shell, blast pipe and gas purifier's setting is favorable to purifying the emission to the gas of transition inslot.
The utility model discloses in, storage water tank, inlet tube, sealed lid, first water absorption pump dredge the pipe, the pipe that absorbs water, the second water absorption pump and the setting of honeycomb duct are favorable to wasing the inside of turn-over tank.
The utility model discloses in, the protecting crust, the conversion groove, the protection casing, the through-hole, the fixed block, the base, the protecting tube, the heating pipe, the setting of sealing plug and handle is favorable to increasing the conversion effect to potassium bisulfate.
In the utility model, the left and right sides of the lower part of the inner side of the protective shell are respectively turned with internal threads; the protective shell specifically adopts the aluminum alloy shell, is favorable to fixing the protective tube.
In the utility model, the protective cover is an aluminum alloy cover; the joint of protection casing and protective housing be provided with the rubber sealing strip, be favorable to increasing the compactness between protective housing and the protection casing.
The utility model discloses in, the junction of ring flange and ring flange be provided with rubber packing pad, be favorable to preventing the junction gas leakage of ring flange and ring flange.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the gas purification discharge pipe structure of the present invention;
fig. 3 is a schematic structural view of a structure of a reforming tank cleaning discharge pipe of the present invention.
In the figure:
1. a protective shell; 2. a conversion tank; 3. a protective cover; 4. a through hole; 5. a gas purge discharge pipe arrangement; 51. a flange plate; 52. a fixed tube; 53. a protective case; 54. an isolation net; 55. a protection block; 56. an induced draft fan; 57. mounting a shell; 58. an exhaust pipe; 59. a gas purifier; 6. the reforming tank cleans the discharge pipe structure; 61. a water storage tank; 62. a water inlet pipe; 63. a sealing cover; 64. a first water suction pump; 65. dredging the pipe; 66. a suction pipe; 67. a second water suction pump; 68. a flow guide pipe; 7. a fixed block; 8. a base; 9. a protective tube; 10. heating a tube; 11. a sealing plug; 12. a handle.
The specific implementation mode is as follows:
the utility model is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, an energy-saving potassium bisulfate conversion tank structure comprises a protective shell 1, a conversion tank 2, a protective cover 3, a through hole 4, a gas purification discharge pipe structure 5, a conversion tank cleaning discharge pipe structure 6, a fixed block 7, a base 8, a protective pipe 9, a heating pipe 10, a sealing plug 11 and a handle 12, wherein the conversion tank 2 is arranged at the middle position of the upper part of the inner side of the protective shell 1; the protective cover 3 is connected to the upper part of the protective shell 1 through screws; the through hole 4 is arranged in the middle of the inner side of the protective cover 3, and the gas purification discharge pipe structure 5 is arranged at the lower part of the right side of the protective shell 1; the reforming groove cleaning discharge pipe structure 6 is arranged at the upper part of the left side of the protective shell 1; the fixed block 7 is connected to the lower part of the left side of the protective shell 1 through a bolt; the base 8 is connected with the lower part of the fixed block 7 through a bolt; the protective tube 9 is connected with the lower part of the inner side of the protective shell 1 through a screw; the heating pipe 10 is connected with the middle position of the inner side of the protective pipe 9 through a screw; the sealing plug 11 is longitudinally inserted into the upper part of the inner side of the through hole 4; the handle 12 is glued to the middle position of the upper surface of the sealing plug 11; the gas purification discharge pipe structure 5 comprises a flange 51, a fixed pipe 52, a protection box 53, an isolation net 54, a protection block 55, an induced draft fan 56, a mounting shell 57, a discharge pipe 58 and a gas purifier 59, wherein the fixed pipe 52 is connected to the middle position of the right side of the flange 51 through a bolt; the protective box 53 is connected to the right side of the fixed pipe 52 through a bolt; the isolation net 54 is embedded at the left side inside the protection box 53; the protective block 55 is glued at the lower part of the left side of the protective box 53; the induced draft fan 56 is connected to the upper part of the right side of the protection box 53 through bolts; the mounting shell 57 is connected to the right side of the induced draft fan 56 through bolts; the exhaust pipe 58 is bolted on the middle position of the upper surface of the mounting shell 57; the gas purifier 59 is screwed in the middle position in the mounting shell 57; firstly, the conversion tank 2 is moved to a position where the conversion tank 2 is needed, then the handle 12 is held by hand to take off the handle 12, then the potassium bisulfate needing to be converted can be put into the conversion tank 2 by the through hole 4, then the heating pipe 10 is heated by switching on an external power supply of the heating pipe 10, then the potassium bisulfate can be converted by utilizing the heat of the heating pipe 10, meanwhile, the converted flue gas is purified by matching the separation net 54 with the gas purifier 59, and then the purified gas can be discharged by utilizing the gas purifier 59.
In this embodiment, specifically, the left side and the right side of the lower part of the inner side of the protective shell 1 are respectively turned with internal threads; the protective shell 1 is specifically an aluminum alloy shell.
In this embodiment, specifically, the protective cover 3 is specifically an aluminum alloy cover; and a rubber sealing strip is arranged at the joint of the protective cover 3 and the protective shell 1.
In this embodiment, specifically, the base 8 is a rectangular stainless steel base; the lower part of the base 8 is glued with a rubber pad.
In this embodiment, specifically, the isolation net 54 specifically uses a stainless steel net; the middle position of the upper surface of the isolation net 54 and the middle position of the bottom of the isolation net 54 are respectively provided with a splicing hole.
In this embodiment, specifically, the protection box 53 is communicated with the exhaust pipe 58 through the induced draft fan 56 and the installation shell 57; the exhaust pipe 58 is specifically a stainless steel pipe.
In this embodiment, specifically, a rubber gasket is disposed at a connection position between the flange 51 and the flange 51.
In this embodiment, referring to fig. 3, the reformer tank cleaning and discharging pipe structure 6 includes a water storage tank 61, a water inlet pipe 62, a sealing cover 63, a first water suction pump 64, a dredging pipe 65, a water suction pipe 66, a second water suction pump 67 and a flow guide pipe 68, wherein the water inlet pipe 62 is screwed in the middle of the upper surface of the water storage tank 61; the sealing cover 63 is connected to the upper part of the water inlet pipe 62; the first water suction pump 64 is connected to the middle position of the right side of the water storage tank 61 through a bolt; the dredging pipe 65 is in threaded connection with the right side of the first water suction pump 64; the water suction pipe 66 is connected to the lower part of the water storage tank 61 through screws; the second suction pump 67 is connected to the upper part of the left side of the suction pipe 66 through bolts; the draft tube 68 is in threaded connection with the left side of the second water suction pump 67; after the potassium bisulfate conversion is completed, the inside of the conversion tank 2 can be cleaned by using clean water in the water storage tank 61 in cooperation with the dredging pipe 65 and the water suction pipe 66.
In this embodiment, specifically, the water storage tank 61 specifically adopts a stainless steel tank; an acrylic transparent plastic plate is embedded in the middle of the front surface of the water storage tank 61.
In this embodiment, specifically, the dredging pipe 65 and the water suction pipe 66 are respectively made of L-shaped aluminum alloy pipes; the flow guide tube 68 is specifically an arc-shaped stainless steel hose.
In this embodiment, specifically, the flange 51 is connected to the lower part of the right side of the protective shell 1 by bolts penetrating through the protective shell 1; the dredging pipe 65 and the water suction pipe 66 respectively penetrate through the protective shell 1 and are connected to the upper part of the left side of the protective shell 1 through bolts.
In this embodiment, specifically, the heating pipe 10 specifically adopts a heating pipe with model number DN 40; the gas purifier 59 is a purifier with model number YZ-DLZ-5000; the first water suction pump 64 and the second water suction pump 67 are respectively a water suction pump with the model of FUJ-WZB 60.
The working principle is as follows:
the utility model discloses in during the time of using, at first remove the position that needs used reborner 2 to reborner 2, then hold handle 12 and take off handle 12, then through-hole 4 can put in reborner 2 to the potassium bisulfate that needs the conversion, then the external power source of switch-on heating pipe 10 makes heating pipe 10 begin to heat, then the heat that utilizes heating pipe 10 can convert potassium bisulfate, the flue gas of conversion simultaneously purifies the back through separation net 54 cooperation gas purifier 59, utilize gas purifier 59 can be to the gas outgoing that finishes purifying, the potassium bisulfate conversion finishes the back, clear water cooperation dredging pipe 65 and the suction pipe 66 that utilize in the storage water tank 61 can wash the inside of reborner 2.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (10)
1. An energy-saving potassium hydrogen sulfate conversion tank structure is characterized by comprising a protective shell (1), a conversion tank (2), a protective cover (3), a through hole (4), a gas purification discharge pipe structure (5), a conversion tank cleaning discharge pipe structure (6), a fixed block (7), a base (8), a protective pipe (9), a heating pipe (10), a sealing plug (11) and a handle (12), wherein the conversion tank (2) is arranged in the middle of the upper part of the inner side of the protective shell (1); the protective cover (3) is connected to the upper part of the protective shell (1) through screws; the through hole (4) is arranged in the middle of the inner side of the protective cover (3), and the gas purification discharge pipe structure (5) is arranged at the lower part of the right side of the protective cover (1); the reforming groove cleaning discharge pipe structure (6) is arranged at the upper part of the left side of the protective shell (1); the fixed block (7) is connected to the lower part of the left side of the protective shell (1) through a bolt; the base (8) is connected to the lower part of the fixing block (7) through bolts; the protective pipe (9) is connected to the lower part of the inner side of the protective shell (1) through a screw; the heating pipe (10) is connected to the middle position of the inner side of the protective pipe (9) through a screw; the sealing plug (11) is longitudinally inserted into the upper part of the inner side of the through hole (4); the handle (12) is glued at the middle position of the upper surface of the sealing plug (11); the gas purification discharge pipe structure (5) comprises a flange plate (51), a fixed pipe (52), a protection box (53), an isolation net (54), a protection block (55), an induced draft fan (56), a mounting shell (57), a gas exhaust pipe (58) and a gas purifier (59), wherein the fixed pipe (52) is connected to the middle position of the right side of the flange plate (51) through a bolt; the protective box (53) is connected to the right side of the fixed pipe (52) through a bolt; the isolation net (54) is embedded at the left side inside the protection box (53); the protective block (55) is glued to the lower part of the left side of the protective box (53); the induced draft fan (56) is connected to the upper part of the right side of the protection box (53) through bolts; the mounting shell (57) is connected to the right side of the induced draft fan (56) through bolts; the exhaust pipe (58) is bolted at the middle position of the upper surface of the mounting shell (57); the gas purifier (59) is connected to the middle position in the mounting shell (57) through screws.
2. The energy-saving potassium bisulfate conversion tank structure according to claim 1, wherein the left and right sides of the lower part of the inner side of the protective shell (1) are respectively turned with internal threads; the protective shell (1) is an aluminum alloy shell.
3. The energy-saving potassium bisulfate conversion tank structure according to claim 1, characterized in that the protective cover (3) is an aluminum alloy cover; the joint of the protective cover (3) and the protective shell (1) is provided with a rubber sealing strip.
4. The energy-saving potassium bisulfate conversion tank structure according to claim 1, characterized in that the base (8) is a rectangular stainless steel base; the lower part of the base (8) is glued with a rubber pad.
5. The energy-saving potassium bisulfate conversion tank structure of claim 1, wherein the separation net (54) is a stainless steel net; the middle position of the upper surface of the isolation net (54) and the middle position of the bottom of the isolation net (54) are respectively provided with a splicing hole.
6. The structure of the energy-saving potassium bisulfate conversion tank according to claim 1, wherein the protective box (53) is communicated with the exhaust pipe (58) through an induced draft fan (56) and a mounting shell (57); the exhaust pipe (58) is a stainless steel pipe.
7. The structure of an energy-saving potassium bisulfate conversion tank according to claim 1, characterized in that a rubber gasket is arranged at the joint of the flange (51) and the flange (51).
8. The energy-saving potassium bisulfate conversion tank structure as claimed in claim 1, wherein the conversion tank cleaning discharge pipe structure (6) comprises a water storage tank (61), a water inlet pipe (62), a sealing cover (63), a first water suction pump (64), a dredging pipe (65), a water suction pipe (66), a second water suction pump (67) and a draft tube (68), the water inlet pipe (62) is in threaded connection with the middle position of the upper surface of the water storage tank (61); the sealing cover (63) is connected to the upper part of the water inlet pipe (62); the first water suction pump (64) is connected to the middle position of the right side of the water storage tank (61) through a bolt; the dredging pipe (65) is in threaded connection with the right side of the first water suction pump (64); the water suction pipe (66) is connected to the lower part of the water storage tank (61) through screws; the second water suction pump (67) is connected to the upper part of the left side of the water suction pipe (66) through bolts; the draft tube (68) is in threaded connection with the left side of the second water suction pump (67).
9. The energy-saving potassium bisulfate conversion tank structure of claim 8, wherein the water storage tank (61) is a stainless steel tank; an acrylic transparent plastic plate is embedded in the middle of the front surface of the water storage tank (61).
10. The energy-saving potassium bisulfate conversion tank structure of claim 8, wherein the dredging pipe (65) and the suction pipe (66) are respectively made of L-shaped aluminum alloy pipes; the flow guide pipe (68) is an arc stainless steel hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021899671.3U CN213802938U (en) | 2020-09-03 | 2020-09-03 | Energy-saving potassium bisulfate conversion tank structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021899671.3U CN213802938U (en) | 2020-09-03 | 2020-09-03 | Energy-saving potassium bisulfate conversion tank structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213802938U true CN213802938U (en) | 2021-07-27 |
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ID=76952410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021899671.3U Active CN213802938U (en) | 2020-09-03 | 2020-09-03 | Energy-saving potassium bisulfate conversion tank structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213802938U (en) |
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2020
- 2020-09-03 CN CN202021899671.3U patent/CN213802938U/en active Active
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