CN108197810B - Whole-plant valve operation management method for power plant - Google Patents

Whole-plant valve operation management method for power plant Download PDF

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CN108197810B
CN108197810B CN201810002710.6A CN201810002710A CN108197810B CN 108197810 B CN108197810 B CN 108197810B CN 201810002710 A CN201810002710 A CN 201810002710A CN 108197810 B CN108197810 B CN 108197810B
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valve
state
data
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instruction
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CN108197810A (en
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聂雨
钟平
王安庆
徐乃华
王峰
黄伟
史燕红
宋金时
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Suzhou Xire Energy Saving Environmental Protection Technology Co Ltd
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
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Abstract

The invention discloses a whole plant valve operation management method for a power plant, which comprises the steps of collecting basic data of a whole plant valve, and completing a basic valve information base; then completing a valve information and appearance information database; then, data are acquired according to the data acquisition requirements of the valve state library to complete the valve state library; and calling the state data of the valve in a valve state library, and forming a valve operation data packet by using the valve information data, the state data and an operation demand instruction, and entering a valve operation management expert system. By the method for managing the operation of the valves of the whole power plant of the power plant, the probability and the space of misoperation can be reduced to the maximum extent; early warning is carried out on the defects of the valve in advance, so that the probability of accidents caused by the defects of the valve is reduced; the working state of the valves of the whole plant is comprehensively, immediately and accurately mastered, and great economical efficiency and convenience are brought to safe and stable operation of a power plant and maintenance of valve equipment.

Description

Whole-plant valve operation management method for power plant
Technical Field
The invention belongs to the field of power generation, and particularly relates to a whole plant valve operation management method for a power plant.
Background
In modern society, various power plants are the foundation of the modern energy industry. In various pipeline systems of power plants, the valve is used as the throat of various pipelines, which plays a very important role. The performance and quality of the valve and the problem of misoperation of the valve by operators cause leakage, production halt and major accidents, and bring immeasurable loss to the normal operation, personal safety, property and the like of industrial production. According to the statistics, significant production accidents are caused in the world every year, wherein 1/3 is caused by valve accidents, and particularly in the power industry, economic losses caused by abnormal operation of valves are considerable, so that the method has important significance for operation management of valves of power plants.
At the present stage, the domestic large power station does not pay enough attention to the operation management of the valves of the whole plant, and a special valve operation management system is not provided, so that the operation management of the valves basically adopts the following two modes:
1. for the automated valve: various electric doors and adjusting doors of the DCS are accessed, the valves are remotely operated and monitored by operators, and when problems occur in remote operation, corresponding fault treatment stages are carried out;
2. for the manual valve: the valves are mostly stop valves, operators hold corresponding operation tickets to perform local manual operation, the name and operation instructions of the valves are marked on the operation tickets, the operators check the relevant names after arriving at the specified valves to perform operation, and when faults are found, the corresponding fault processing stage is started;
for such a management mode, there are several disadvantages:
1. hysteresis in finding valve failure: because a special valve operation management system does not exist, some valves which are not operated frequently have problems, and the faults are discovered after a long period of time, so that great economic loss is caused or great potential safety hazards are generated when the faults are discovered;
2. great misoperation hidden danger: for on-site manual doors, after the manual doors are operated for a period of time, name boards or marks arranged conventionally are lost frequently, and operators often have misoperation under the condition that the operators are not familiar with the system or execute a two-ticket system, and the fact also proves that accidents caused by various misoperation of the operators of domestic power plants on the valves at the present stage still account for a large proportion of production accidents in the power industry.
3. The state of the valve cannot be accurately grasped: because a special valve operation management system does not exist, the state of each valve cannot be accurately mastered, the operation maintenance of the valves is stopped in a negative feedback mode of 'defect finding-defect elimination', for some important valves, once defects occur, serious consequences are easy to generate, and the existing valve operation management mode cannot achieve early warning.
4. The maintenance and management of the valves are difficult, and similarly, due to the fact that no special valve operation management system exists, in the daily operation process of a power plant, some valves work in abnormal states for a long time or perform irregular operation for a long time, the service life of the valves is greatly shortened, and the operation and maintenance cost of equipment is increased.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a method for managing the operation of valves of a whole power plant, which can perform real-time online full-state and full-life operation management on various valves of the whole power plant.
Therefore, the invention provides a whole plant valve operation management method for a power plant, which is used for carrying out operation management on whole plant valves of the power plant based on a valve operation management system, wherein the operation management system comprises a valve information base, a valve state base and a valve operation management expert system, the valve information base comprises a valve basic information database, a valve position information database and a valve shape information database, and the valve operation management expert system comprises an anti-misoperation system, an operation instruction system, a fault diagnosis system, an alarm system and an accident anticipation measure database; when the operation management is carried out, the method comprises the following steps:
s1, collecting basic data of the valves of the whole plant to complete a basic information base of the valves; recording the field installation position of the valve of the whole plant, acquiring the field valve appearance image, and completing a valve information and appearance information database;
s2, acquiring data according to the data acquisition requirement of the valve state library to complete the valve state library;
s3, when a valve needs to be operated in a production activity, an operator sends a valve operation demand instruction, and the instruction firstly calls the information data of the valve in the valve information base and carries the relevant data to enter the valve state base; then, calling the state data of the valve in a valve state library, forming a valve operation data packet by using the valve information data, the state data and an operation demand instruction, and entering a valve operation management expert system;
if the valve state data value is normal, the data packet enters an anti-misoperation system, an output operation instruction of an operation instruction system is called after being processed by the anti-misoperation system, operation action is executed, and a valve state library is updated after the operation is finished;
if the valve state data value is abnormal, the data packet enters a fault diagnosis system, the fault diagnosis system diagnoses the fault, calls corresponding accident measures from an accident forecast measure database, outputs a fault processing instruction, executes a fault processing action, is linked with an alarm system to send out corresponding alarm signals, and updates a valve state database after the operation is finished.
Further, the basic information database of the valve comprises a KKS code of the valve, a name of the valve, a factory number of the valve, a factory date of the valve, a material of the valve, a type of the valve, an operation mode of the valve and a working principle of the valve.
Further, the valve position information and profile information database comprises a picture of the accurate position of the valve and the profile information of the valve.
Further, the valve state library comprises a valve working scene, a valve working medium type, a medium temperature, a medium pressure, a medium flow, a medium chemical characteristic, a valve switching state, a valve feedback state and a valve working state.
Further, the implementation of the anti-misoperation system comprises:
secondary confirmation is needed when the conventional automatic control valve is operated;
when the valve with the protection signal is operated, except for secondary confirmation, system self-checking is needed to confirm that the protection signal is not in misoperation;
when the automatic valve is operated, the system automatically searches the maintenance database, and if relevant unterminated maintenance work exists, a third-level confirmation is required by a relevant maintenance work responsible person;
when the manual valve on the site is operated, an on-site operator is required to acquire an image of the valve and report the image to a higher-level operator for checking.
Further, the implementation method of the valve operation instruction system comprises the following steps:
the automatic valve is accessed into a DCS system instruction set, and a control instruction is automatically output to the valve executing mechanism;
the manual valve is given by a superior operator on duty to give an operation instruction and is executed by a field operator.
Further, the implementation method of the fault diagnosis system is as follows:
the automatic valve combines design parameters of a manufacturer to formulate a valve self-checking system, and automatically outputs corresponding fault signals;
the manual valve sets a fault experience database according to design parameters and working conditions of the valve, compares the on-site valve state with the experience database according to operating personnel, manually selects corresponding valve faults, and outputs the corresponding valve faults to a superior attendant management system.
Further, the accident prediction database is established by operators according to the working content and the fault content of the valve.
Furthermore, the remote maintenance system of the manufacturer is connected with an external network through a VPN system, is accessed to a remote maintenance operation platform of the manufacturer, and can realize remote technical support of the manufacturer when finding out the valve fault which cannot be processed on site.
By the method for managing the operation of the valves of the whole power plant of the power plant, the probability and the space of misoperation can be reduced to the maximum extent; early warning is carried out on the defects of the valve in advance, so that the probability of accidents caused by the defects of the valve is reduced; the working state of the valves of the whole plant is comprehensively, immediately and accurately mastered, and great economical efficiency and convenience are brought to safe and stable operation of a power plant and maintenance of valve equipment.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a block diagram showing the configuration of the operation management system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1, the present invention provides a method for managing operation of a valve of a whole power plant, which is based on a valve operation management system to manage operation of the valve of the whole power plant, wherein the valve operation management system includes a valve information base, a valve state base and a valve operation management expert system, the valve information base includes a valve basic information database, a valve position information database and a valve shape information database, and the valve operation management expert system includes an anti-misoperation system, an operation instruction system, a fault diagnosis system, an alarm system and an accident anticipation measure database; when the operation management is carried out, the method comprises the following steps:
s1, collecting basic data of the valves of the whole plant to complete a basic information base of the valves; recording the field installation position of the valve of the whole plant, acquiring the field valve appearance image, and completing a valve information and appearance information database;
s2, acquiring data according to the data acquisition requirement of the valve state library to complete the valve state library;
s3, when a valve needs to be operated in a production activity, an operator sends a valve operation demand instruction, and the instruction firstly calls the information data of the valve in the valve information base and carries the relevant data to enter the valve state base; then, calling the state data of the valve in a valve state library, forming a valve operation data packet by using the valve information data, the state data and an operation demand instruction, and entering a valve operation management expert system;
if the valve state data value is normal, the data packet enters an anti-misoperation system, an output operation instruction of an operation instruction system is called after being processed by the anti-misoperation system, operation action is executed, and a valve state library is updated after the operation is finished;
if the valve state data value is abnormal, the data packet enters a fault diagnosis system, the fault diagnosis system diagnoses the fault, calls corresponding accident measures from an accident forecast measure database, outputs a fault processing instruction, executes a fault processing action, is linked with an alarm system to send out corresponding alarm signals, and updates a valve state database after the operation is finished.
The valve basic information database comprises a valve KKS code, a valve name, a valve factory number, a valve factory date, a valve material, a valve type, a valve operation mode and a valve working principle.
The valve position information and profile information database comprises accurate valve position and valve profile information pictures.
The valve state library comprises a valve working scene, a valve working medium type, a medium temperature, a medium pressure, a medium flow, a medium chemical characteristic, a valve opening and closing state, a valve feedback state and a valve working state.
The realization of the anti-misoperation system comprises the following steps:
secondary confirmation is needed when the conventional automatic control valve is operated;
when the valve with the protection signal is operated, except for secondary confirmation, system self-checking is needed to confirm that the protection signal is not in misoperation;
when the automatic valve is operated, the system automatically searches the maintenance database, and if relevant unterminated maintenance work exists, a third-level confirmation is required by a relevant maintenance work responsible person;
when the manual valve on the site is operated, an on-site operator is required to acquire an image of the valve and report the image to a higher-level operator for checking.
The implementation method of the valve operation instruction system comprises the following steps:
the automatic valve is accessed into a DCS system instruction set, and a control instruction is automatically output to the valve executing mechanism;
the manual valve is given by a superior operator on duty to give an operation instruction and is executed by a field operator.
The fault diagnosis system is realized by the following steps:
the automatic valve combines design parameters of a manufacturer to formulate a valve self-checking system, and automatically outputs corresponding fault signals;
the manual valve sets a fault experience database according to design parameters and working conditions of the valve, compares the on-site valve state with the experience database according to operating personnel, manually selects corresponding valve faults, and outputs the corresponding valve faults to a superior attendant management system.
And the accident prediction database is set by operators according to the working content and the fault content of the valve.
The remote maintenance system of the manufacturer is connected with an external network through a VPN system, is accessed to a remote maintenance operation platform of the manufacturer, and can realize remote technical support of the manufacturer when finding out the valve fault which cannot be processed on site.
By the method for managing the operation of the valves of the whole power plant of the power plant, the probability and the space of misoperation can be reduced to the maximum extent; early warning is carried out on the defects of the valve in advance, so that the probability of accidents caused by the defects of the valve is reduced; the working state of the valves of the whole plant is comprehensively, immediately and accurately mastered, and great economical efficiency and convenience are brought to safe and stable operation of a power plant and maintenance of valve equipment.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (4)

1. A whole plant valve operation management method of a power plant is based on a valve operation management system to carry out operation management on whole plant valves of the power plant and is characterized in that the operation management system comprises a valve information base, a valve state base and a valve operation management expert system, the valve information base comprises a valve basic information database and a valve position information and appearance information database, and the valve operation management expert system comprises an anti-misoperation system, an operation instruction system, a fault diagnosis system, an alarm system and an accident anticipation measure database; when the operation management is carried out, the method comprises the following steps:
s1, collecting basic data of the valves of the whole plant to complete a basic information database of the valves; recording the field installation position of the valve of the whole plant, acquiring the field valve appearance image, and completing a valve position information and appearance information database;
s2, acquiring data according to the data acquisition requirement of the valve state library to complete the valve state library;
s3, when a valve needs to be operated in a production activity, an operator sends a valve operation demand instruction, and the instruction firstly calls the information data of the valve in the valve information base and carries the relevant data to enter the valve state base; then, calling the state data of the valve in a valve state library, forming a valve operation data packet by using the valve information data, the state data and an operation demand instruction, and entering a valve operation management expert system;
if the valve state data value is normal, the data packet enters an anti-misoperation system, an output operation instruction of an operation instruction system is called after being processed by the anti-misoperation system, operation action is executed, and a valve state library is updated after the operation is finished;
if the valve state data value is abnormal, the data packet enters a fault diagnosis system, the fault diagnosis system diagnoses the fault, calls corresponding accident measures from an accident forecast measure database, outputs a fault processing instruction, executes a fault processing action, is linked with an alarm system to send out corresponding alarm signals, and updates a valve state database after the operation is finished;
the valve state library comprises a valve working scene, a valve working medium type, a medium temperature, a medium pressure, a medium flow, a medium chemical characteristic, a valve opening and closing state, a valve feedback state and a valve working state; the realization of the anti-misoperation system comprises the following steps:
secondary confirmation is needed when the conventional automatic control valve is operated;
when the valve with the protection signal is operated, except for secondary confirmation, system self-checking is needed to confirm that the protection signal is not in misoperation;
when the automatic valve is operated, the system automatically searches the maintenance database, and if relevant unterminated maintenance work exists, a third-level confirmation is required by a relevant maintenance work responsible person;
when the manual valve on the site is operated, an on-site operator is required to acquire an image of the valve, and a superior operator is reported to check the image; the implementation method of the operating instruction system comprises the following steps:
the automatic valve is accessed into a DCS system instruction set, and a control instruction is automatically output to the valve executing mechanism;
the manual valve is given by a superior operator on duty to give an operation instruction and is executed by a field operator;
the fault diagnosis system is realized by the following steps:
the automatic valve combines design parameters of a manufacturer to formulate a valve self-checking system, and automatically outputs corresponding fault signals;
the manual valve establishes a fault experience database according to the design parameters and working conditions of the valve, manually selects corresponding valve faults according to comparison between the on-site valve state and the experience database by operating personnel, and outputs the corresponding valve faults to a higher-level attendant management system;
and the accident forecast measure database is set by operators according to the working content and the fault content of the valve.
2. The plant wide valve operation management method of claim 1, wherein the basic information database of the valve includes KKS code of the valve, name of the valve, factory number of the valve, factory date of the valve, material of the valve, type of the valve, operation mode of the valve, and operation principle of the valve.
3. The method of claim 1, wherein the database of valve position information and valve profile information includes a picture of the exact position of the valve and the valve profile information.
4. The method for managing the operation of the valves of the whole power plant of claim 1, wherein the factory remote maintenance system is connected to an external network through a VPN system, and is connected to a factory remote maintenance operation platform, so that when a valve fault which cannot be processed on site is found, the factory remote technical support can be realized.
CN201810002710.6A 2018-01-02 2018-01-02 Whole-plant valve operation management method for power plant Active CN108197810B (en)

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CN113205248B (en) * 2021-04-27 2023-03-24 西安热工研究院有限公司 Regulating valve fault early warning system and method based on big data medium parameter diagnosis

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