CN108190100A - Middle small dimension ceramic tile dissipates brick collator and its method for sorting - Google Patents
Middle small dimension ceramic tile dissipates brick collator and its method for sorting Download PDFInfo
- Publication number
- CN108190100A CN108190100A CN201711268923.5A CN201711268923A CN108190100A CN 108190100 A CN108190100 A CN 108190100A CN 201711268923 A CN201711268923 A CN 201711268923A CN 108190100 A CN108190100 A CN 108190100A
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- ceramic tile
- neat
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- clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The present invention discloses a kind of middle small dimension ceramic tile and dissipates brick collator and its method for sorting.Middle small dimension ceramic tile dissipates brick collator and includes rollgang unit, it is segmented regular Dang Qi mechanisms and entire row ceramic tile clamp system, the rollgang is divided into multistage, it is continuously erected between ceramic tile plug for outlet and tile packs position, it is segmented regular Dang Qi mechanisms and is arranged on the adjacent rollgang junction of two sections of ceramic tile, ceramic tile for coming to the rollgang unit transportation for being located at front side stops in the longitudinal direction, so as to be arranged in a row in left-right direction, the entire row ceramic tile clamp system, which is mounted on, to be segmented in regular Dang Qi mechanisms, entire row ceramic tile clamp system will can in left-right direction collapse clamping by row's ceramic tile of the regular neat means block of gear of the segmentation after neat.Complete equipment of the present invention is simple in structure, compact, flexible arrangement, by automation control, can improve production efficiency.
Description
Technical field
The invention belongs to ceramic tile packaging equipment fields, and in particular to a kind of middle small dimension ceramic tile dissipates brick collator and its arrangement
Method.
Background technology
Ceramic tile into stove after firing, and in order to reduce the temperature of ceramic tile so as to follow-up finishing and packing, ceramic tile need to be through longer
Roller conveyor conveying tile packs position.And in the transmission process of ceramic tile long range, due to the deformation of roller and defeated
The complications in path are sent, when the ceramic tile of original proper alignment being caused to reach wrapping position, arranged is very mixed and disorderly, after being not easy to
Continuous arrangement and packaging so as to substantially reduce tile packs efficiency, improve the working strength of worker.
Invention content
Present invention seek to address that the problem of being mentioned in background technology, it is proposed that a kind of middle small dimension ceramic tile dissipate brick collator and
Ceramic tile at random by using the method that segmentation arranges, by the way of automatic arranging, is gradually arranged established practice by its method for sorting
Whole several rows of ceramic tile, to improve the packaging efficiency of ceramic tile.
The technical solution adopted by the present invention is as follows：The middle small dimension ceramic tile of the present invention dissipates brick collator and includes rollgang list
Member, the regular Dang Qi mechanisms of segmentation and entire row ceramic tile clamp system, the rollgang are divided into multistage, are continuously erected at porcelain
Between brick plug for outlet and tile packs position, the regular Dang Qi mechanisms of segmentation are arranged on the adjacent rollgang of two sections of ceramic tile and connect
Place is met, the ceramic tile for coming to the rollgang unit transportation for being located at front side stops in the longitudinal direction, and along a left side
Right direction is arranged in a row, and the entire row ceramic tile clamp system, which is mounted on, to be segmented in regular Dang Qi mechanisms, and the entire row ceramic tile clamps
Mechanism will can in left-right direction collapse clamping by row's ceramic tile of the regular neat means block of gear of the segmentation after neat.
It is preferred that the rollgang unit includes roller-way stent, the straight roller of power, roller-way power speed regulating motor, roller-way power transmission chain
Wheel, roller-way tightener sprocket, roller-way power chain and roller-way auxiliary sprocket wheel, the straight roller of power are arranged on the roller-way stent,
The roller-way power speed regulating motor is arranged below the straight roller of the power on roller-way stent, by the roller-way power transmission chain
Wheel, roller-way tightener sprocket, roller-way power chain and roller-way auxiliary sprocket wheel can adjust the rotating speed of the straight roller of the power.
It is preferred that the regular Dang Qi mechanisms of segmentation include keeping off neat supporting rack, the neat cylinder of gear, the neat baffle of gear and sensor, it is described
It keeps off neat supporting rack to be erected between two sections of supply units, the neat baffle of gear is mounted on the gear by the neat cylinder of gear
On neat supporting rack, under the action of the neat cylinder of gear, the neat baffle of gear can move up and down rapidly, so as to close
The blocking position for the blocking ceramic tile of the roller surface movement that the straight roller of the power is formed and leave the permission ceramic tile of roller surface by
It shifts one's position between release position, the sensor has multiple, is separately mounted to the neat supporting rack of the gear and the neat baffle of gear
On.
It is preferred that when the neat baffle of gear is located at the release position, the distance up and down between the roller surface is more than
The thickness of one block of ceramic tile, less than the thickness of two blocks of ceramic tiles.
It is preferred that there are two the neat cylinder tools of gear, symmetrical distribution.
It is preferred that further including two resetting springs, two opposite insides of the neat cylinder of gear are symmetrically arranged on,
The upper end of the resetting spring is connected on the neat supporting rack of gear, described in lower end on the neat baffle of gear, in the cylinder
The neat baffle of gear is pulled up to release position during failure.
It is preferred that the entire row ceramic tile clamp system is led including integrated support frame, clamping structure mounting bracket, gear unit, clamping
Corbel back slab and clamping optical axis, the integrated support frame include two oblique pull mounting brackets and a Plane Installation frame two parts, pass through two
The entire row ceramic tile clamp system is fixed on the gear of the most regular Dang Qi mechanisms of the segmentation of rear side by a oblique pull mounting bracket
On neat supporting rack, be located at the front side of the regular Dang Qi mechanisms of the segmentation, the Plane Installation frame in left-right direction it is horizontal be suspended in it is described
Above roller surface, a set of gear unit is symmetrically separately installed on the Plane Installation frame, each transmission is single
Member is connected with one piece of clamping towing plate, and two pieces of towing plates that clamp are in symmetric configuration, can be single in respective transmission respectively
Relative to each other or shifted against under the drive of member, each clamping towing plate is vertically installed by rolling bearing units edge
There are multiple clamping optical axises, put down and form a line before and after each multiple clamping optical axises clamped on towing plate, each
The clamping optical axis can be rotated freely around vertical axes, and each clamping optical axis lower end is respectively positioned on the rollgang
Between the gap of the two adjacent straight rollers of power, entire row brick is clamped using the clamping optical axis of the left and right sides.
It is preferred that the gear unit includes clamping cylinder, guiding axis and sliding block are clamped, the clamping guiding axis is fixed on institute
Plane Installation frame is stated, the cylinder base of the clamping cylinder is connected through a screw thread is fixed on the plane peace using cylinder mounting plate
It shelves, cylinder body of rod forepart is connected by flake connector and the clamping optical axis installed among towing plate that clamps, the cunning
Block is fixed on the clamping towing plate, and the sliding block is installed with the clamping guiding axis cooperation, the air inlet of the clamping cylinder
Mouth is provided with pressure regulator valve.
It is preferred that the entire row ceramic tile clamp system in addition to it is described clamp optical axis rest part lower face and roller surface
The distance between be more than the thickness of one block of ceramic tile, less than the thickness of two blocks of ceramic tiles.
The middle small dimension ceramic tile according to any of the above-described technical solution of the present invention dissipates the method for sorting of brick collator,
Including：
Step 1: the rollgang unit is adjusted, along from ceramic tile plug for outlet front side to the suitable of the rear side of wrapping position
Sequence so that the speed for being segmented rollgang unit on rear side of regular Dang Qi mechanisms is more than the speed of front side rollgang unit, then
Each rollgang unit is made to start to work, ceramic tile is driven gradually to migrate from plug for outlet to wrapping position direction, while to whole
Two clamping cylinders of row's ceramic tile clamp system are adjusted so that the air pressure of the clamping cylinder of the close wrapping position on the left side is low
In the air pressure of the clamping cylinder on right side, so as to which the movement velocity of the clamping optical axis on right side and strength be made to be higher than the clamping light in left side
Axis；
Step 2: it is close to first regular Dang Qi mechanism of segmentation from the ceramic tile of the row of plug for outlet out loosely, when
During this row's ceramic tile trigger sensor reaction, then to the neat cylinder quick air of gear of the regular Dang Qi mechanisms of segmentation, cylinder is overhanging, two
It keeps off neat cylinder and acts drive simultaneously and keep off neat baffle and move down, so as to block entire row ceramic tile, when keeping off neat baffle floater guide block and being more than setting
Between after, keep off the ventilation of neat cylinder snap back, cylinders retract, two neat cylinders of gear act drive simultaneously to be kept off neat baffle and moves up, so as to
Entire row brick is put to pass through；
Step 3: ceramic tile is after first regular Dang Qi mechanism of segmentation, successively according to the blocking ceramic tile of step 2, let pass
The step of ceramic tile, thus the loose ceramic tile of a row, was segmented regular by multistage by the subsequent each section regular Dang Qi mechanism of segmentation
The blocking and aligning management of Dang Qi mechanisms, in entire row brick the forward spacing with the ceramic tile of lag by be gradually decrease to not influence packaging away from
From；
Step 4: row's ceramic tile that regular Dang Qi mechanisms arrangement is segmented by multistage is clamped close to the entire row ceramic tile of most rear side
Mechanism, when this row's ceramic tile trigger sensor reaction, then the neat cylinder quick air of gear of the regular Dang Qi mechanisms of segmentation of most rear side,
Cylinder is overhanging, and two neat cylinders of gear act the neat baffle of drive gear and move down simultaneously, and so as to block entire row ceramic tile, two clamping cylinders prolong
Quick air, cylinders retract, and then received among two row clamping optical axis directions of towing plate drive using clamping simultaneously after setting time late
Hold together, the row far from wrapping position side clamp shaft speed than very fast, so as to constantly push entire row ceramic tile to wrapping position one
Side is drawn close, reduce ceramic tile between gap, and close to wrapping position side one row clamp optical axis, collapse speed and strength compared with
It is small, entire row the gap that can be also reduced as possible in the case where lacking brick between ceramic tile can be compressed in the case of the not scarce brick of entire row, very
To entire row ceramic tile is clamped, two clamping cylinders are ventilated after setting times, and snap back ventilation, cylinder is overhanging, and then drive two row
The migration of optical axis direction both sides is clamped, preparation clamps next time；
Then step 5, keeps off neat cylinder snap back ventilation, cylinders retract, two neat cylinders of gear act drive gear simultaneously
Neat baffle moves up, and passes through so as to put entire row brick, and entire row ceramic tile is fitly sent to wrapping position relatively, carries out down packaging together
Process.
The present invention has the advantages that relative to the prior art：
1. the conveying speed of rollgang is adjusted by roller-way power speed regulating motor so that be segmented regular Dang Qi mechanisms rear portion
The conveying speed of rollgang be more than the conveying speed of forepart, so as to ensure by being segmented whole front and rear of regular Dang Qi mechanisms
Row's ceramic tile has enough gaps, convenient for subsequent processing.
2. the regular Dang Qi mechanisms of segmentation realize the in a row of ceramic tile using the method that the multistage short time gradually keeps off homogeneous row's ceramic tile
Gear is neat, and the quantity for being segmented regular Dang Qi mechanisms and position can be adjusted flexibly, according to practical condition so as to improve ceramic tile
Efficiency is arranged, for neat scheme is disposably kept off, does not influence brick output efficiency, is not in asking for ceramic tile accumulation to be arranged
Topic.
3. it overally supports frame in entire row ceramic tile clamp system and clamping structure mounting bracket is spliced using aluminium section bar, neatly
Beauty, it is flexible for installation, the gap and whole between integrated support frame and rollgang roll surface can be adjusted according to practical condition
Body supporting rack and the relative position for being segmented regular Dang Qi mechanisms, so as to reduce ceramic tile superposition phenomenon.
4. using two sets of clamping structures in entire row ceramic tile clamp system, and the pressure of compression cylinder can be controlled respectively, to protect
Ceramic tile is reliably pressed to design position by the side for demonstrate,proving high pressure, and the side of low pressure then can be whole in the case where entire row does not lack brick
Row pressure is tight, can also reduce the gap between ceramic tile as possible in the case where lacking brick or even clamp entire row ceramic tile, so as to ensure to arrange
Entire row ceramic tile afterwards deformed in transmission process later it is small, relatively neatly.
5. rolling bearing units and clamp optical axis and be applied in combination in entire row ceramic tile clamp system, due to clamp optical axis can in itself from
By rotating, ceramic tile can move forward while touching and clamping optical axis, reduce the influence being translatable to ceramic tile.
6. complete equipment can realize electric automatization control, efficiency of engaging in production is put forward, quantity and the labour for reducing worker are strong
Degree.
The present invention conveys ceramic tile by multistage rollgang and keeps the spacing of front and rear row ceramic tile after arranging, using multistage point
The regular Dang Qi mechanisms of section gradually keep off together reducing the fore-and-aft clearance of entire row ceramic tile, reduce the single floater guide block time to avoid ceramic tile product
Pressure, between quickly, neatly being clamped using two sets clamping structures by entire row ceramic tile clamp system to reduce between entire row ceramic tile
Gap.It is segmented by multistage after the arrangement of regular Dang Qi mechanisms and entire row ceramic tile clamp system, entire row ceramic tile will be relatively neat, can
Quickly packed.
Description of the drawings
Fig. 1：Small dimension ceramic tile dissipates brick collator overall structure figure in exterior wall of the present invention；
Fig. 2：Rollgang overall structure figure in the present invention；
Fig. 3：The drive part partial enlarged view of rollgang in the present invention；
Fig. 4：Regular Dang Qi mechanisms overall structure figure is segmented in the present invention；
Fig. 5：The drive part partial enlarged view of regular Dang Qi mechanisms is segmented in the present invention；
Fig. 6：Entire row ceramic tile clamp system overall structure figure in the present invention；
Fig. 7：The clamping part partial enlarged view of entire row ceramic tile clamp system in the present invention.
Symbol description：
1. rollgang, the 2. regular Dang Qi mechanisms of segmentation, 3. entire row ceramic tile clamp systems, 1.1. roller-way stents, 1.2. are moved
The straight roller of power, 1.3. roller-way power speed regulating motors, 1.4. roller-way power chains, 1.5. roller-way tightener sprockets, 1.6. roller-way power transmission chains
Item, 1.7. roller-ways auxiliary sprocket wheel, 2.1. keep off neat supporting rack, and 2.2. keeps off neat cylinder, 2.3. resetting springs, and 2.4. keeps off neat baffle,
2.5. sensor, 3.1. integrated support framves, 3.2. clamping structure mounting brackets, 3.3. clamping cylinders, 3.4. cylinder mounting plates, 3.5.
Clamping towing plate, 3.6. clamping guiding axis, 3.7. guiding axle installing plates, 3.8. guiding axis mounting bases, 3.9. rolling bearing units,
3.10. optical axis, 3.11. linear bearing sliding blocks are clamped.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is described in further detail, but embodiments of the present invention are unlimited
In this.Herein with ceramic tile plug for outlet side position front side, tile packs position side position rear side.
As shown in Fig. 1-Fig. 7, small dimension ceramic tile dissipates brick collator and includes three parts, respectively rollgang in the present invention
1st, regular Dang Qi mechanisms 2 and entire row ceramic tile clamp system 3 are segmented, the rollgang 1 divides for multistage, is continuously arranged in ceramic tile and goes out
Between fire door and tile packs position, the regular Dang Qi mechanisms 2 of the segmentation arrange be placed in ceramic tile easily two sections at random it is adjacent
1 junction of rollgang, the entire row ceramic tile clamp system 3 be mounted on closest to wrapping position the regular Dang Qi mechanisms of segmentation
On 2, and the clamping optical axis 3.10 in entire row ceramic tile clamp system 3 is kept to be located at the two adjacent straight rollers of power in rollgang 1
Between 1.2 gap；Wherein described rollgang 1 is mainly by roller-way stent 1.1, the straight roller 1.2 of power, roller-way power speed regulating motor
1.3rd, roller-way power chain 1.4, roller-way tightener sprocket 1.5, roller-way power chain 1.6 and roller-way auxiliary sprocket wheel 1.7 form, described
1.1 lower part of roller-way stent is equipped with free bearing, and top layout has a bearing mounting hole and mounting groove, middle part be disposed with motor installing hole and
Mounting platform, the straight 1.2 one end fixed optical axis connector of roller of power, the other end are fixed with the optical axis connector with duplex chain wheel,
Optical axis tip side is mounted on by flange bearing in the bearing mounting hole of roller-way stent 1.1, the optical axis connector with duplex chain wheel
End is mounted on by rolling bearing units in the mounting groove of roller-way stent 1.1, and duplex chain wheel coordinates with roller-way power chain 1.6, institute
Roller-way power speed regulating motor 1.3 is stated to be placed on the mounting platform at 1.1 middle part of roller-way stent, and pass through bolt and nut through roller-way branch
The motor installing hole at the middle part of frame 1.1 is fixed together with roller-way stent 1.1, output shaft by shaft coupling and drive shaft and
Roller-way power chain 1.4 links together, and the roller-way tightener sprocket 1.5 and roller-way auxiliary sprocket wheel 1.7 pass through hinged fixed peace
Coordinate on roller-way stent 1.1, and with roller-way power chain 1.6, the arrangement of two of which roller-way tightener sprocket 1.5 is mounted on roller
1.4 top of road power chain, two roller-way auxiliary arrangements of sprocket wheel 1.7 are located at mounted on the rear and front end of 1.1 side of roller-way stent
Below the double two-wheeled of the straight roller 1.2 of power.
The regular Dang Qi mechanisms 2 of segmentation are mainly neat by keeping off neat supporting rack 2.1, the neat cylinder 2.2 of gear, resetting spring 2.3, gear
Baffle 2.4 and sensor 2.5 form, and neat 2.1 lower part of supporting rack of gear is equipped with free bearing, and upper beam is provided with mounting hole, gas
Cylinder mounting base and spring mounting seat, middle and upper part crossbeam are disposed with several sensor installing plates, and both sides are disposed with baffle limiting frame, institute
It states the neat 2.4 lower part front surface of baffle of gear and is disposed with the attached layer of buffering, top is disposed with sensor installing plate, cylinder mounting base and spring
Mounting base, both ends are mounted in the baffle limiting frame for keeping off neat supporting rack 2.1, and neat 2.2 top of cylinder of gear is using hinged side
Formula is connected with keeping off the cylinder mounting base of neat supporting rack 2.1, and its underpart is installed using articulated manner with keeping off the cylinder of neat baffle 2.4
Seat is connected, and 2.3 top of resetting spring is connected on the spring mounting seat for keeping off neat supporting rack 2.1, and its underpart is connected to gear
On the spring mounting seat of neat baffle 2.4, the sensor 2.5 is separately mounted to keep off neat supporting rack 2.1 and keeps off the biography of neat baffle 2.4
On sensor installing plate.
The entire row ceramic tile clamp system 3 is mainly by integrated support frame 3.1, clamping structure mounting bracket 3.2, clamping cylinder
3.3rd, cylinder mounting plate 3.4, clamping towing plate 3.5, clamping guiding axis 3.6, guiding axle installing plate 3.7, guiding axis mounting base
3.8th, rolling bearing units 3.9, clamping optical axis 3.10 and linear bearing sliding block 3.11 form, and the integrated support frame 3.1 is closed using aluminium
Metal type material is spliced, and is divided into two parts, and two oblique pull mounting brackets and a Plane Installation frame, oblique pull mounting bracket pass through spiral shell respectively
Integrated support frame 3.1 is fixedly mounted on by line connection through keeping off the mounting hole of neat 2.1 upper beam of supporting rack with keeping off neat supporting rack 2.1
Together, the clamping structure mounting bracket 3.2 uses aluminium alloy extrusions to be spliced as a planar structure, is connected through a screw thread peace
Dress is fixed on the upper surface of the Plane Installation frame of integrated support frame 3.1, and described its cylinder base of clamping cylinder 3.3 is connected by screw thread
It connects and is fixed on 3.2 side of clamping structure mounting bracket using cylinder mounting plate 3.4, cylinder body forepart, which is connected through a screw thread, utilizes guiding
Axle installing plate 3.7 is fixed on 3.2 middle part of clamping structure mounting bracket, and body of rod forepart is by flake connector with clamping towing plate 3.5
The clamping optical axis 3.10 of intermediate arrangement is connected, and air inlet is disposed with pressure regulator valve, and the clamping towing plate is respectively mounted about 3.5
There are rolling bearing units 3.9, and pass through the installation of rolling bearing units 3.9 and clamp optical axis 3.10, be connected through a screw thread and utilize screw and straight line
Bearing slider 3.11 is fixed together, and 3.6 both ends of the clamping guiding axis are fixed on guiding by being oriented to axle installing plate 3.7
3.8 lower part of axis mounting base, two clamp 3.6 parallel installation of guiding axis, and installation linear bearing sliding block 3.11 on it.
Before the present invention is used, the rotating speed of roller-way power speed regulating motor 1.3 is adjusted first so that the regular neat machine of gear of segmentation
The conveying speed of the rollgang 1 at 2 rear portion of structure is more than the conveying speed of forepart rollgang 1, regular by being segmented so as to ensure
The whole front and rear row ceramic tile of Dang Qi mechanisms 2 has enough gaps, convenient for subsequent processing；Oblique pull is pacified in adjustment integrated support frame 3.1
The installation site of short transverse is shelved, to ensure to overally support Plane Installation frame lower surface and roll surface on rollgang 1 in frame 3.1
Spacing be more than the thickness of one block of ceramic tile and less than the thickness of two blocks of ceramic tiles, so as to which ceramic tile be avoided to occur folded brick during arranging
The phenomenon that occur；Adjust the pressure regulator valve of the inlet port of two clamping cylinders 3.3 so that the clamping gas close to wrapping position side
The air pressure of cylinder 3.3 is less than the air pressure of the clamping cylinder 3.3 far from wrapping position side, and ensures that the side of high pressure can by ceramic tile
That leans on is pressed to design position, and the side of low pressure entire row can then be compressed in the case where entire row does not lack brick, in the situation for lacking brick
Under can also reduce gap between ceramic tile as possible or even clamp entire row ceramic tile, so as to ensure the entire row ceramic tile after arranging later
Transmission process in deform it is small, relatively neatly；During arrangement, if the neat cylinder 2.2 of the gear being segmented in regular Dang Qi mechanisms 2 goes out
Existing air inlet failure, then keeping off neat baffle 2.4 can move up under elastic force of resetting spring 2.3 or so, so that ceramic tile passes through, so as to reduce
Influence to ceramic tile production.
Use the arrangement process in bulk of the present invention：Roller-way power speed regulating motor 1.3 passes through roller-way power chain 1.4, roller-way
Tightener sprocket 1.5 and roller-way auxiliary sprocket wheel 1.7 drive roller-way power chain 1.6 to move, and then the straight roller 1.2 of power is driven to rotate,
Rollgang 1 starts to work that ceramic tile is driven gradually to migrate to wrapping position from plug for outlet；The ceramic tile of one row loosely to point
The regular Dang Qi mechanisms 2 of section are close, when this row's ceramic tile trigger sensor 2.5 reacts, then keep off neat 2.2 quick air of cylinder, cylinder
Overhanging, two neat cylinders 2.2 of gear act the neat baffle 2.4 of drive gear and move down simultaneously, so as to block entire row ceramic tile, when the neat baffle of gear
After time of 2.4 floater guide blocks more than setting, neat 2.2 snap back of cylinder ventilation is kept off, cylinders retract, two neat cylinders 2.2 of gear are simultaneously
Action drives the neat baffle 2.4 of gear to move up, and passes through so as to put entire row brick, forward in entire row brick and lag during floater guide block
The spacing of ceramic tile will reduce, and put brick by when, since rollgang 1 below is than 1 conveying speed of rollgang before
Soon, so the entire row ceramic tile by short time blocking can be quickly through, overstocking, and front and rear row for follow-up ceramic tile will not be caused
Ceramic tile between can reserve enough gaps, have enough motion spaces to be segmented regular Dang Qi mechanisms 2；And so on, one
Loose ceramic tile is arranged, by the blocking and aligning management of the regular Dang Qi mechanisms 2 of multistage segmentation, in entire row brick between forward and lag ceramic tile
Away from the distance that will be gradually decrease to not influence packaging；When being segmented row's ceramic tile that regular Dang Qi mechanisms 2 arrange to whole by multistage
It is close to arrange ceramic tile clamp system 3, when this row's ceramic tile trigger sensor 2.5 reacts, then keeps off neat 2.2 quick air of cylinder, cylinder
Overhanging, two neat cylinders 2.2 of gear act the neat baffle 2.4 of drive gear and move down simultaneously, so as to block entire row ceramic tile, two clamping cylinders
Quick air, cylinders retract, and then two row is driven to clamp optical axis using towing plate 3.5 is clamped simultaneously after 3.3 delay setting times
3.10 collapse to centre, should since one in two clamping cylinders 3 is that the cylinder intake air pressure far from wrapping position side is high
One row of side, which clamp optical axis 3.10, can quickly collapse to design position, and constantly entire row ceramic tile is pushed to be leaned on to wrapping position side
Hold together, reduce the gap between ceramic tile, and the cylinder intake pressure close to wrapping position side is low, a row of the side clamp optical axis
3.10 speed and strengths collapsed are smaller, and can not lack entire row compression in the case of brick in entire row can also use up in the case where lacking brick
Amount reduces the gap between ceramic tile or even clamps entire row ceramic tile, so as to ensure the entire row ceramic tile after arranging in conveying later
Deformed in journey it is small, relatively neatly, entire row ceramic tile clamp system 3 clamp entire row ceramic tile during, due to clamp optical axis 3.10
It is mounted on using rolling bearing units 3.9 and clamps towing plate 3.5, clamped optical axis 3.10 and be freely rotatable in itself, so ceramic tile is contacting
To when clamping optical axis 3.10, can move forward while clamping, two clamping cylinders 3.3 are ventilated after setting time,
Snap back is ventilated, and cylinder is overhanging, and then two row is driven to clamp optical axis 3.10 and are migrated to both sides, and preparation clamps next time, later,
Neat 2.2 snap back of cylinder ventilation, cylinders retract are kept off, two neat cylinders 2.2 of gear act the neat baffle 2.4 of drive gear and move up simultaneously,
Pass through so as to put entire row brick；It is segmented by multistage after the arrangement of regular Dang Qi mechanisms 2 and entire row ceramic tile clamp system 3, entire row
Ceramic tile will be relatively neat, can quickly be packed.
The above content is specific preferred embodiment is combined to the further description of the invention done, convenient for the technology
The technical staff in field is understood that and with the application of the invention, the specific implementation of the invention is not to be limited to these illustrations.It is right
It, without departing from the inventive concept of the premise or can be with for the those of ordinary skill of the technical field belonging to the present invention
Several deduction or replace are made, without having to go through creative labor.Therefore, those skilled in the art are according to the present invention takes off
Show, the simple modifications made to the present invention all should be within protection scope of the present invention.
Claims (9)
1. a kind of middle small dimension ceramic tile dissipates brick collator, it is characterised in that：Including rollgang unit, the regular Dang Qi mechanisms of segmentation
With entire row ceramic tile clamp system, the rollgang is divided into multistage, is continuously erected at ceramic tile plug for outlet and tile packs
Between position, the regular Dang Qi mechanisms of segmentation are arranged on the adjacent rollgang junction of two sections of ceramic tile, before to being located at
The ceramic tile that the rollgang unit transportation of side is come is stopped in the longitudinal direction, and is arranged in a row in left-right direction, institute
It states entire row ceramic tile clamp system to be mounted in the regular Dang Qi mechanisms of segmentation, the entire row ceramic tile clamp system will be advised by the segmentation
Row's ceramic tile after the whole neat means block of gear is neat collapses clamping in left-right direction.
2. middle small dimension ceramic tile according to claim 1 dissipates brick collator, it is characterised in that：The regular neat machine of gear of segmentation
Structure includes keeping off neat supporting rack, the neat cylinder of gear, the neat baffle of gear and sensor, and it is single that the neat supporting rack of gear is erected at two sections of conveyings
Between member, the neat baffle of gear is mounted on by the neat cylinder of gear on the neat supporting rack of gear, in the work of the neat cylinder of gear
Under, the neat baffle of gear moves up and down, so as in the blocking ceramic tile movement of the roller surface formed close to the straight roller of the power
Blocking position and leave the permission ceramic tile of roller surface by release position between shift one's position, the sensor have it is multiple, point
It described An Zhuan not keep off on neat supporting rack and the neat baffle of gear.
3. middle small dimension ceramic tile according to claim 2 dissipates brick collator, it is characterised in that：When the neat baffle of gear is located at
During the release position, the distance up and down between the roller surface is more than the thickness of one block of ceramic tile, less than two blocks of ceramic tiles
Thickness.
4. middle small dimension ceramic tile according to claim 2 dissipates brick collator, it is characterised in that：The neat cylinder of gear has two
It is a, symmetrical distribution.
5. middle small dimension ceramic tile according to claim 4 dissipates brick collator, it is characterised in that：Further include two reset bullets
Spring, is symmetrically arranged on two opposite insides of the neat cylinder of the gear, and the upper end of the resetting spring is connected to described
It keeps off on neat supporting rack, lower end is connected on the neat baffle of gear, for drawing the neat baffle of gear in the cylinder deactivation
Play release position.
6. middle small dimension ceramic tile according to claim 2 dissipates brick collator, it is characterised in that：The entire row ceramic tile clamping machine
Structure includes integrated support frame, clamping structure mounting bracket, gear unit, clamps towing plate and clamp optical axis, the integrated support frame
Including two oblique pull mounting brackets and a Plane Installation frame, the entire row ceramic tile clamp system is consolidated by two oblique pull mounting brackets
It is scheduled on the most neat supporting rack of the gear of the regular Dang Qi mechanisms of the segmentation of rear side, is located at the regular Dang Qi mechanisms of the segmentation
Front side, the Plane Installation frame is horizontal in left-right direction to be suspended in above the roller surface, symmetrical on the Plane Installation frame
Ground is separately installed with a set of gear unit, and each gear unit is connected with one piece of clamping towing plate, and two pieces of clampings are led
Corbel back slab is in symmetric configuration, relative to each other or shifted against respectively under the drive of respective gear unit, each folder
Tight towing plate is vertically equipped with multiple clamping optical axises by rolling bearing units edge, more on each clamping towing plate
It puts down and forms a line before and after a clamping optical axis, each clamping optical axis rotates freely, and each described around vertical axes
It clamps optical axis lower end to be respectively positioned between the gap of the two adjacent straight rollers of power of the rollgang, using described in the left and right sides
It clamps optical axis and clamps entire row brick.
7. middle small dimension ceramic tile according to claim 3 dissipates brick collator, it is characterised in that：The gear unit includes folder
Tight cylinder clamps guiding axis and sliding block, and the clamping guiding axis is fixed on the Plane Installation frame, the cylinder of the clamping cylinder
Body bottom, which is connected through a screw thread, to be fixed on using cylinder mounting plate on the Plane Installation frame, and cylinder body of rod forepart is connect by flake
The clamping optical axis installed among head and the clamping towing plate is connect, and the sliding block is fixed on the clamping towing plate, described
Sliding block is installed with the clamping guiding axis cooperation, and the air inlet of the clamping cylinder is provided with pressure regulator valve.
8. small dimension ceramic tile dissipates brick collator in exterior wall according to claim 4, it is characterised in that：The entire row ceramic tile folder
Tight mechanism in addition to the thickness of the distance between lower face and roller surface of the rest part for clamping optical axis more than one block of ceramic tile
Degree, less than the thickness of two blocks of ceramic tiles.
9. a kind of middle small dimension ceramic tile according to any one of 1-8 claims dissipates the method for sorting of brick collator, special
Sign is, including：
Step 1: adjusting the rollgang unit, along from ceramic tile plug for outlet front side to the sequence of the rear side of wrapping position, make
The speed that rollgang unit on rear side of regular Dang Qi mechanisms must be segmented is more than the speed of front side rollgang unit, then makes each institute
The start-up operation of rollgang unit is stated, ceramic tile is driven gradually to migrate from plug for outlet to wrapping position direction, while to entire row ceramic tile
Two clamping cylinders of clamp system are adjusted so that the air pressure of the clamping cylinder of the close wrapping position on the left side is less than right side
Clamping cylinder air pressure, so as to make right side clamping optical axis movement velocity and strength be higher than left side clamping optical axis；
Step 2: it is close to first regular Dang Qi mechanism of segmentation from the ceramic tile of the row of plug for outlet out loosely, as this row
It when ceramic tile trigger sensor reacts, then ventilates to the neat cylinder of gear for being segmented regular Dang Qi mechanisms, cylinder is overhanging, two neat cylinders of gear
It acts the neat baffle of drive gear simultaneously to move down, so as to block entire row ceramic tile, after time of the neat baffle floater guide block more than setting is kept off, gear is together
Cylinder reverse ventilation, cylinders retract, two neat cylinders of gear act the neat baffle of drive gear and move up, pass through so as to put entire row brick simultaneously；
Step 3: ceramic tile is after first regular Dang Qi mechanism of segmentation, successively according to the blocking ceramic tile of step 2, clearance ceramic tile
The step of by the subsequent each section regular Dang Qi mechanism of segmentation, thus the loose ceramic tile of a row is by the regular neat machine of gear of multistage segmentation
The blocking and aligning management of structure, the forward spacing with the ceramic tile of lag will be gradually decrease to not influence the distance of packaging in entire row brick；
Step 4: entire row ceramic tile clamping machine of the row's ceramic tile close to most rear side of regular Dang Qi mechanisms arrangement is segmented by multistage
Structure, when this row's ceramic tile trigger sensor reaction, then the neat cylinder of gear of the regular Dang Qi mechanisms of segmentation of most rear side is ventilated, outside cylinder
It stretches, two neat cylinders of gear act the neat baffle of drive gear and move down simultaneously, so as to block entire row ceramic tile, two clamping cylinders delay settings
It ventilates simultaneously after time, cylinders retract, and then two row clamping optical axis directions centres is driven to collapse using towing plate is clamped, far from packaging
One row of position side clamp shaft speed than very fast, so as to constantly entire row ceramic tile be pushed to be drawn close to wrapping position side, reduce
Gap between ceramic tile, and a row clamping optical axis, the speed and strength of gathering close to wrapping position side are smaller, it can be in entire row
Entire row compresses in the case of not lacking brick, can also reduce the gap between ceramic tile as possible in the case where lacking brick or even clamp entire row
Ceramic tile, two clamping cylinders are ventilated after setting times, and reverse ventilation, cylinder is overhanging, and then two row is driven to clamp optical axis direction both sides
Migration, preparation clamp next time,
Step 5 keeps off neat cylinder reverse ventilation, cylinders retract, and two neat cylinders of gear act the neat baffle of drive gear and move up simultaneously, from
And put entire row brick and pass through, entire row ceramic tile is fitly sent to wrapping position relatively, carries out down packaging process together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711268923.5A CN108190100B (en) | 2017-12-05 | 2017-12-05 | Scattered tile finishing machine for small and medium-sized ceramic tiles and finishing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711268923.5A CN108190100B (en) | 2017-12-05 | 2017-12-05 | Scattered tile finishing machine for small and medium-sized ceramic tiles and finishing method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN108190100A true CN108190100A (en) | 2018-06-22 |
| CN108190100B CN108190100B (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109552850A (en) * | 2018-11-30 | 2019-04-02 | 湖南福德电气有限公司 | Porcelain shell auto arrangement system |
| CN110356617A (en) * | 2018-10-24 | 2019-10-22 | 青岛海科佳电子设备制造有限公司 | A kind of servo-drive neat face device and its neat face method automatically |
| CN114013735A (en) * | 2021-11-29 | 2022-02-08 | 北京航星机器制造有限公司 | Ceramic tile arranging and shunting device and method for stable shunting conveying |
| CN114030683A (en) * | 2021-11-29 | 2022-02-11 | 北京航星机器制造有限公司 | Automatic ceramic tile arranging device and automatic ceramic tile arranging method |
| CN114030684A (en) * | 2021-11-29 | 2022-02-11 | 北京航星机器制造有限公司 | Expansion type automatic ceramic tile arranging and distributing device and automatic arranging and distributing method thereof |
| CN114084423A (en) * | 2021-11-29 | 2022-02-25 | 北京航星机器制造有限公司 | Automatic ceramic tile shunting device and automatic ceramic tile shunting method |
| CN115535593A (en) * | 2022-12-02 | 2022-12-30 | 佛山市德力泰科技有限公司 | Ceramic tile baffle mechanism, ceramic tile arranging and conveying device and control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114030683A (en) * | 2021-11-29 | 2022-02-11 | 北京航星机器制造有限公司 | Automatic ceramic tile arranging device and automatic ceramic tile arranging method |
| CN114030684A (en) * | 2021-11-29 | 2022-02-11 | 北京航星机器制造有限公司 | Expansion type automatic ceramic tile arranging and distributing device and automatic arranging and distributing method thereof |
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| CN114030684B (en) * | 2021-11-29 | 2022-11-15 | 北京航星机器制造有限公司 | Expansion type automatic ceramic tile arranging and distributing device and automatic arranging and distributing method thereof |
| CN114030683B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Automatic ceramic tile arranging device and automatic ceramic tile arranging method |
| CN114013735B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Ceramic tile arranging and shunting device and method for stable shunting conveying |
| CN114084423B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Automatic ceramic tile shunting device and automatic ceramic tile shunting method |
| CN115535593A (en) * | 2022-12-02 | 2022-12-30 | 佛山市德力泰科技有限公司 | Ceramic tile baffle mechanism, ceramic tile arranging and conveying device and control method thereof |
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