CN108189621A - Non-inflatable tyre, the device for making non-inflatable tyre and the method that the non-inflatable tyre is made with the device - Google Patents

Non-inflatable tyre, the device for making non-inflatable tyre and the method that the non-inflatable tyre is made with the device Download PDF

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Publication number
CN108189621A
CN108189621A CN201810098170.6A CN201810098170A CN108189621A CN 108189621 A CN108189621 A CN 108189621A CN 201810098170 A CN201810098170 A CN 201810098170A CN 108189621 A CN108189621 A CN 108189621A
Authority
CN
China
Prior art keywords
inflatable tyre
carcass ply
main part
cavity
centrifugal pan
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810098170.6A
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Chinese (zh)
Inventor
洪余增
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Ast Medical Equipment Co Ltd
Original Assignee
Sichuan Ast Medical Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Ast Medical Equipment Co Ltd filed Critical Sichuan Ast Medical Equipment Co Ltd
Priority to CN201810098170.6A priority Critical patent/CN108189621A/en
Publication of CN108189621A publication Critical patent/CN108189621A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C7/00Non-inflatable or solid tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/04Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
    • B29C41/042Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould by rotating a mould around its axis of symmetry
    • B29C41/045Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould by rotating a mould around its axis of symmetry the axis being placed vertically, e.g. spin casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Tires In General (AREA)

Abstract

The present invention relates to non-inflatable tyre fields, disclose a kind of non-inflatable tyre, the method for making the device of non-inflatable tyre and the non-inflatable tyre being made with the device;About the non-inflatable tyre, the main part of its carcass is molded by foaming polyurethane material, side of the main part far from the center of circle is provided with carcass ply, the carcass ply is made of rubber material, the inside of the carcass ply is to being embedded in the main part, and by the structure at the insertion, carcass ply and main part mutually restrict and mutually it is inseparable.The non-inflatable tyre of the present invention, after being embedded in main part due to carcass ply, carcass ply and main part can be restricted mutually and mutually inseparable, therefore can effectively avoid carcass ply by situation about coming off in main part.

Description

Non-inflatable tyre, the device for making non-inflatable tyre and utilization device making should The method of non-inflatable tyre
Technical field
The present invention relates to non-inflatable tyre field more particularly to a kind of non-inflatable tyre, the devices for making non-inflatable tyre And the method that the non-inflatable tyre is made with the device.
Background technology
Non-inflatable tyre is a kind of without inflation, and support, resiliency are realized merely with the material and structure of tire itself A kind of tire of energy since it need not be inflated, can be adapted on many specific devices, can be to avoid inflation The harm brought that bothers and blow out brought.
As shown in Figure 1, in the Chinese invention patent for being CN1292886C in notification number, in order to solve United States Patent (USP) It is bad that reliability is combined between non-inflatable tyre cover tire, the inner tube of a tyre and wheel frame disclosed in US2002/0036040A1, cover tire or interior The problem of tire is easily detached from from tire, it discloses injection expanded materials in a kind of outside periderm film 130 to form interior plies 120 non-inflatable tyre is to need the first molding one in inner tyre frame 110 hollow since the tire is during manufacture Cover tire epithelium 130, then expanded material is injected by pouring into hole 131 into the cover tire epithelium 130 again, so the technique seems It is somewhat complex, although the situation that the inner tube of a tyre or cover tire are detached from can be avoided effectively, manufacture cost also due to technique it is cumbersome And it increased.Therefore, it is necessary to make improvements, design one kind equally can effectively avoid the inner tube of a tyre or cover tire disengaging and can also Ensure the relatively simple non-inflatable tyre of manufacture craft.
Invention content
It is a primary object of the present invention to provide a kind of the inner tube of a tyre or cover tire can effectively be avoided to be detached from and also ensure making work The relatively simple non-inflatable tyre of skill, while a kind of device that the pneumatic tire can be made by simple process is also provided, with And the method that the device is used how to make the non-inflatable tyre.
To achieve the above object, the first aspect of the present invention, provides a kind of non-inflatable tyre, the main part of carcass by Foaming polyurethane material is molded, and side of the main part far from the center of circle is provided with carcass ply, which is made of rubber material, The inside of the carcass ply is to being embedded in the main part, and by the structure at the insertion, carcass ply and main part Mutually restrict and mutually it is inseparable.
Further, on the cross section of the carcass ply, the inner side protrusion of carcass ply is formed with bucking ladder structure, Carcass ply passes through the bucking ladder structure insertion main part.Wherein, the trapezoidal long base of the bucking ladder structure is located at Inner side, so as to form a structure for being similar to dovetail so that after carcass ply insertion main part, the two is mutually made About, an entirety, the situation for effectively preventing carcass ply from coming off are formed.
Further, on the cross section of carcass, the accounting that the carcass ply accounts for entire cross-sectional area is less than 0.4.
The non-inflatable tyre of the present invention since carcass ply is by bucking ladder structure insertion main part, forms similar swallow The structure of tail tenon, so as to can effectively avoid carcass ply by situation about coming off in main part, in addition, the non-inflatable tyre relative to Notification number is CN1292886C(Patent No. ZL02147394.3)Chinese patent for, manufacture craft can be simply very much, Without being first molded hollow outer periderm mould, then fill expanded material, it is only necessary in a mold directly by foaming material shaped in carcass ply Side.
The second aspect of the present invention provides a kind of device for making non-inflatable tyre, including:
Mold box, including mutually separable or the upper and lower mould of conjunction can be covered, wherein, upper mold and lower die be respectively arranged with upper cavity and Lower mode cavity;After upper mold and lower die cap close, upper cavity is connected synthesis one with lower mode cavity and is used to be molded the non-inflatable tyre Annular die cavity;
Centrifuge, positioned at the lower section of the mold box, for the centrifugal pan in the lower die to be driven to make its rotation;
Wherein, the centrifugal pan is located at the center of lower mode cavity in lower die, after upper mold and the conjunction of lower die cap, the side of centrifugal pan surrounding Edge can be connected by the gap reserved between upper and lower mould with the annular die cavity.
Further, the top of the upper mold corresponds to the centrifugal pan and offers sprue.
By above device, it is only necessary to can be made into the non-inflatable tyre of the present invention by very simple technique.
The third aspect of the present invention provides a kind of method that above-mentioned non-inflatable tyre is made with aforementioned device, packet Include following steps:
S1, it will be put into the lower mode cavity of mold box lower film by the carcass ply that rubber material is made in advance, cover film later simultaneously Locking, the outside that carcass ply is made to be located in annular die cavity;
S2, startup centrifuge make centrifugation disc spins;
S3, urethane raw is injected on centrifugal pan from the sprue at the top of upper mold, under the high speed rotation of centrifugal pan, polyurethane Gap of the raw material between upper and lower mould is dumped into the annular die cavity;
S4, after urethane raw completes foaming in annular die cavity, close centrifuge, after centrifugal pan stops operating, beat Open the non-inflatable tyre that upper mold taking-up completes.
As it can be seen that the making of the non-inflatable tyre of the present invention can be completed by very simple technique by aforementioned device, On the one hand the non-inflatable tyre that this method is made can guarantee the reliability that Outer Tyre layer is connected with main part, another Aspect for notification number is the Chinese patent of CN1292886C, can greatly simplify manufacture craft.
Description of the drawings
Fig. 1 is the structure diagram of the non-inflatable tyre of the prior art described in background technology;
Fig. 2 is the structure diagram of the non-inflatable tyre cited by the embodiment of the present invention 1;
Fig. 3 is enlarged drawing at the A of Fig. 2;
Fig. 4 is the structure diagram of the device of the making non-inflatable tyre cited by the embodiment of the present invention 2;
Fig. 5 is the schematic diagram after the upper die and lower die of device in Fig. 4 close;
Fig. 6 is the longitudinal sectional drawing of Fig. 5;
Fig. 7 is to be put into the schematic diagram after carcass ply in annular die cavity in figure 6;
In figure label for:110- inner tyre frames, plies in 120-, 130- cover tire epitheliums, 131- pour into hole;
11- main parts, 12- carcass ply, 121- bucking ladder structures;
21- mold boxes, 211- upper molds, 212- lower dies, 213- annular die cavities, 2131- upper cavities, 2132- lower mode cavities, 22- centrifugations Machine, 23- centrifugal pans, 24- gaps, 25- sprues.
Specific embodiment
The present invention is described in further detail, but embodiments of the present invention are not limited to reference to specific embodiment This.
Embodiment 1:
As shown in Figures 2 and 3, to present embodiments provide a kind of non-inflatable tyre, the main part 11 of carcass is by polyurethane material Expect foaming, side of the main part 11 far from the center of circle is provided with carcass ply 12, which is made of rubber material, institute The inside of carcass ply 12 is stated to being embedded in the main part 11, and by the structure at the insertion, carcass ply 12 and main body Part 11 mutually restrict and mutually it is inseparable.
Since rubber material has the advantages that wear-resisting, on-slip, hydrolysis, but there is weight weight again simultaneously, do not have lacking for elasticity Point, and polyurethane material(That is PU)Just have the advantages that light-weight, resilience is good, but simultaneously but with not hydrolysis, no The shortcomings that wear-resisting.Therefore, the present embodiment respectively takes its advantage, and the two is combined, and main part 11 is alleviated using polyurethane material The weight of tire, the resilience for increasing tire, play improve damping effect and increase comfort effect, and carcass ply 12 by In long-term and ground friction, the advantages of selecting rubber material that can utilize rubber wear-resisting, on-slip, hydrolysis.
Preferably, the inner side protrusion of carcass ply 12 is formed with bucking ladder structure 121, and carcass ply 12 passes through the bucking ladder Structure 121 is embedded in the main part 11.Specifically, being seen by the cross section of carcass ply 12, carcass ply 12 substantially assumes a " convex " shape, It includes two-stage step face, wherein, the larger step surface of area is located remotely from the side in the center of circle, two sideline phases of the step surface Mutually vertical, the smaller step surface of area is located at close to the side in the center of circle, and the angle in two sidelines of the step surface is less than 90 °, by This, carcass ply 12 forms a structure for being similar to dovetail, and the structure is after embedded main part 11 so that 12 He of carcass ply Main part 11 can be restricted mutually, will not delamination, the situation for effectively preventing carcass ply 12 from coming off.
Preferably, on the cross section of carcass, the accounting that the carcass ply 12 accounts for whole cross section area is less than 0.4, so as to Ensure that the accounting of main part 11 is larger, and main part 11 is made of lighter weight, the preferable polyurethane material of resilience, from And it can effectively mitigate the weight of tire and enhance the resilience of tire.
The non-inflatable tyre of the present embodiment can be used in the tool that bicycle, wheelchair etc. slowly run or equipment.
Embodiment 2:
As Figure 4-Figure 7, a kind of device for making non-inflatable tyre is present embodiments provided, including:
Mold box 21, the upper and lower mould 211,212 including mutually separating or can cover conjunction, wherein, upper mold 211 is divided with lower die 212 It is not provided with upper cavity 2131 and lower mode cavity 2132;After upper mold 211 and the lid of lower die 212 close, upper cavity 2131 and lower mode cavity 2132 linking synthesis one are used to be molded the annular die cavity 213 of the non-inflatable tyre;
Centrifuge 22, positioned at the lower section of the mold box 21, for the centrifugal pan 23 in the lower die 212 to be driven to make its rotation;
Wherein, the centrifugal pan 23 is located at the center of lower mode cavity 2132 in lower die 2132, when upper mold 211 and the lid of lower die 212 are closed Afterwards, the edge of 23 surrounding of centrifugal pan can connect by the gap 24 reserved between upper and lower mould 211,212 with the annular die cavity 23 It is logical.
Preferably, the top of the upper mold 211 corresponds to the centrifugal pan 23 and offers sprue 25.
The device of the present embodiment can be used for making the non-inflatable tyre of embodiment 1.It, need to be according to embodiment 1 before making The shape of non-inflatable tyre and the concrete shape for specifically setting 2132 cavity of upper cavity 2131 and lower mode cavity.
Embodiment 3:
Present embodiments provide with embodiment 2 device make embodiment 1 non-inflatable tyre method, this method include with Lower step:
S1, the carcass ply 12 made in advance by rubber material is put into the lower mode cavity 2132 of 21 lower film 212 of mold box, later It covers film 211 and locks, the outside that carcass ply 12 is made to be located in annular die cavity 213, as shown in Figure 7;
S2, startup centrifuge 22 rotate centrifugal pan 23;
S3, the sprue 25 from 211 top of upper mold inject urethane raw on centrifugal pan 23, in the high speed rotation of centrifugal pan 23 Under, gap 24 of the urethane raw between upper and lower mould 211,212 is dumped into the annular die cavity 23;
S4, after completion foaming, centrifuge 22 is closed, centrifugal pan 23 stops operating in annular die cavity 23 after urethane raw Afterwards, it opens upper mold 211 and takes out the non-inflatable tyre to complete.
Wherein, the rotational time of centrifugal pan 23 is about 3-5 minutes in manufacturing process.
The non-inflatable tyre of embodiment 1 is made of this method, technique is relatively simple, is relative to notification number For the Chinese patent of CN1292886C, without being first molded hollow outer periderm mould, then fill expanded material, manufacture craft is simplified, Only need in mold box 21 directly by foaming material shaped in the inside of carcass ply 12, the non-inflatable tyre being fabricated to equally has There is the advantages of ectonexine is not easily to fall off.

Claims (6)

1. non-inflatable tyre, the main part of carcass(11)It is molded by foaming polyurethane material, main part(11)Far from the center of circle Side be provided with carcass ply(12), the carcass ply(12)It is made of rubber material, which is characterized in that the carcass ply(12)'s Inside is to being embedded in the main part(11), and by the structure at the insertion, carcass ply(12)And main part(11) Mutually restrict and mutually it is inseparable.
2. non-inflatable tyre according to claim 1, which is characterized in that in the carcass ply(12)Cross section on, outside Plies(12)Inner side protrusion is formed with bucking ladder structure(121), carcass ply(12)Pass through the bucking ladder structure(121)It is embedding Enter the main part(11).
3. non-inflatable tyre according to claim 1, which is characterized in that on the cross section of carcass, the carcass ply (12)The accounting for accounting for entire cross-sectional area is less than 0.4.
4. make the device of non-inflatable tyre, which is characterized in that including:
Mold box(21), the upper and lower mould including mutually separating or can cover conjunction(211、212), wherein, upper mold(211)With lower die (212)It is respectively arranged with upper cavity(2131)And lower mode cavity(2132);Work as upper mold(211)With lower die(212)Gai Hehou, upper cavity (2131)With lower mode cavity(2132)Linking synthesis one is used to be molded the annular die cavity of the non-inflatable tyre(213);
Centrifuge(22), positioned at the mold box(21)Lower section, for driving the lower die(212)Interior centrifugal pan(23)Make It is rotated;
Wherein, the centrifugal pan(23)Positioned at lower die(2132)Interior lower mode cavity(2132)Center, work as upper mold(211)With lower die (212)Gai Hehou, centrifugal pan(23)It the edge of surrounding can be by upper and lower mould(211、212)Between reserve gap(24)With it is described Annular die cavity(23)Connection.
5. the device according to claim 4 for making non-inflatable tyre, which is characterized in that the upper mold(211)Top The corresponding centrifugal pan(23)Offer sprue(25).
6. the method for the non-inflatable tyre described in claim 2 is made with the device described in claim 5, which is characterized in that Include the following steps:
S1, the carcass ply that will be made in advance by rubber material(12)It is put into mold box(21)Lower film(212)Lower mode cavity (2132)It is interior, film is covered later(211)And lock, make carcass ply(12)Positioned at annular die cavity(213)Interior outside;
S2, start centrifuge(22)Make centrifugal pan(23)Rotation;
S3, by upper mold(211)The sprue at top(25)To centrifugal pan(23)Upper injection urethane raw, in centrifugal pan(23)'s Under high speed rotation, urethane raw is via upper and lower mould(211、212)Between gap(24)It is dumped into the annular die cavity (23)It is interior;
S4, after urethane raw after completion foaming, centrifuge is closed in annular die cavity (23)(22), centrifugal pan(23)Stop After rotation stop is moved, upper mold is opened(211)Take out the non-inflatable tyre to complete.
CN201810098170.6A 2018-01-31 2018-01-31 Non-inflatable tyre, the device for making non-inflatable tyre and the method that the non-inflatable tyre is made with the device Pending CN108189621A (en)

Priority Applications (1)

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CN201810098170.6A CN108189621A (en) 2018-01-31 2018-01-31 Non-inflatable tyre, the device for making non-inflatable tyre and the method that the non-inflatable tyre is made with the device

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Application Number Priority Date Filing Date Title
CN201810098170.6A CN108189621A (en) 2018-01-31 2018-01-31 Non-inflatable tyre, the device for making non-inflatable tyre and the method that the non-inflatable tyre is made with the device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169060A (en) * 2018-11-12 2020-05-19 广州科济化学材料有限公司 Manufacturing process for pouring polyurethane foaming inflation-free wheel in outer tire

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1413847A (en) * 2001-10-26 2003-04-30 参联国际贸易有限公司 Method for manufacturing solid tyre which with foaming material in it and its device
JP2004174844A (en) * 2002-11-26 2004-06-24 Nisshinbo Ind Inc Method for manufacturing solid tire and its fixture
US20040261925A1 (en) * 2003-06-30 2004-12-30 Shun-Min Chen Non-inflatable tire and manufacture method thereof
CN200957744Y (en) * 2006-08-30 2007-10-10 参联国际贸易有限公司 Solid tyre
CN205381096U (en) * 2016-02-16 2016-07-13 唐煜 Opening locking formula exempts from to aerify explosion -proof tire
CN208085408U (en) * 2018-01-31 2018-11-13 四川阿斯特医疗器械有限公司 Non-inflatable tyre

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1413847A (en) * 2001-10-26 2003-04-30 参联国际贸易有限公司 Method for manufacturing solid tyre which with foaming material in it and its device
JP2004174844A (en) * 2002-11-26 2004-06-24 Nisshinbo Ind Inc Method for manufacturing solid tire and its fixture
US20040261925A1 (en) * 2003-06-30 2004-12-30 Shun-Min Chen Non-inflatable tire and manufacture method thereof
CN200957744Y (en) * 2006-08-30 2007-10-10 参联国际贸易有限公司 Solid tyre
CN205381096U (en) * 2016-02-16 2016-07-13 唐煜 Opening locking formula exempts from to aerify explosion -proof tire
CN208085408U (en) * 2018-01-31 2018-11-13 四川阿斯特医疗器械有限公司 Non-inflatable tyre

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169060A (en) * 2018-11-12 2020-05-19 广州科济化学材料有限公司 Manufacturing process for pouring polyurethane foaming inflation-free wheel in outer tire

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Application publication date: 20180622