KR101529866B1 - A light weight wheel manufacturing method using the undercut forming - Google Patents
A light weight wheel manufacturing method using the undercut forming Download PDFInfo
- Publication number
- KR101529866B1 KR101529866B1 KR1020140033837A KR20140033837A KR101529866B1 KR 101529866 B1 KR101529866 B1 KR 101529866B1 KR 1020140033837 A KR1020140033837 A KR 1020140033837A KR 20140033837 A KR20140033837 A KR 20140033837A KR 101529866 B1 KR101529866 B1 KR 101529866B1
- Authority
- KR
- South Korea
- Prior art keywords
- preform
- rim
- mandrel
- roller
- undercut
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/18—Spinning using tools guided to produce the required profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a lightweight wheel manufacturing method using undercut forming for manufacturing a wheel by flow forming using a mandrel, a tailstock and a roller, and a method of manufacturing a lightweight wheel using a hub having a lug hole formed therein, A preform manufacturing step of fabricating the preform, wherein the inner diameter of the rim is larger than the outer diameter of the mandrel; Placing the lower surface of the preform on the upper surface of the mandrel so as to form an empty space between the rim of the preform and the outer diameter of the mandrel, and then rotating and operating the upper part of the preform under pressure; And a shaping step of gradually forming an inner surface of the rim adjacent to the spokes so that the inner surface of the rim of the preform is closely contacted with the outer diameter of the mandrel using a horizontally rotating roller, The ribs constituting the plurality of projections are integrally formed on the inner upper part of the rim and the projections of the rib integrally formed with the rim when the preform is seated on the mandrel are closely contacted with the outer periphery of the mandrel And an empty space is formed between the protrusions.
Description
More particularly, the present invention relates to a method of manufacturing a lightweight wheel using undercut forming, and more particularly, to a method of manufacturing a lightweight wheel using undercut forming, wherein a rim inner diameter of a preform is made larger than an outer diameter of a mandrel to form an empty space between the preform and the mandrel, Since the undercut can be formed only in the upper part of the inner side, it is possible to shorten the manufacturing time by omitting the post-processing step for cutting out the material, and it is possible to reduce the production cost by reducing the amount of raw material input, The present invention relates to a method of manufacturing a lightweight wheel using undercut forming capable of reducing the weight of a wheel manufactured through the above method.
Generally, automobile wheels are made of a rubber material, which is filled with air or nitrogen, and are joined to a wheel of a metal material so as to be firmly attached to an axle. Especially in recent years, And an aluminum wheel having excellent cooling efficiency is in the spotlight.
Such an aluminum wheel typically forms a hub that is coupled to an axle at a central portion of one side of a cylindrical rim to which the tire is coupled, so that the tire is firmly fixed to the vehicle.
In addition, the chassis component of the vehicle has a close relationship with the performance of the vehicle. When the weight of the chassis component is reduced by 1 kg when the vehicle is traveling, the load applied to the suspension of the vehicle is usually reduced by about 15 kg Accordingly, various researches and developments have been made to reduce the weight of the chassis components.
As a part of such research and development, a technique for reducing the weight of a wheel by forming a hollow in the spoke or rim portion of the wheel is disclosed in the Japanese Patent Application Laid-Open No. 10-1998-018993 and in Japanese Patent Application Laid- 0022221 ", published patent application "10-2006-0044653" and registered patent publication No. 10-0460655.
However, the conventional techniques developed for reducing the weight of the wheel have a problem in that cavities for removing molding sand should be formed since hollows should be formed inside the spokes or rims, and even if the cavities are formed, There was a problem that was not easy.
On the other hand, in order to reduce the weight of the wheel, a technique of forming an undercut on the inner surface of the rim portion by further constructing a slide core in the interior of the casting machine has been developed. This technique is disclosed in Japanese Patent Application Laid-Open No. 2000-24769 And a tie-cast molding method using the tie casting method.
However, in the conventional die casting method having an undercut shape, in order to form an undercut in the rim portion of the preform, it is necessary to provide a push-out port having a predetermined undercut shape on a part of the movable core, And a cylinder or the like which makes it possible to move in parallel in the direction of extrusion of the pin. Thus, the structure is complicated, and it is difficult to form the preform accurately in a desired shape by a complicated structure.
Therefore, the present applicant has developed a lightweight wheel manufacturing method using undercut forming that can easily manufacture a lightweight wheel without additional post-processing.
In the present invention, the rim inner diameter of the preform is made larger than the outer diameter of the mandrel to form an empty space between the preform and the mandrel, and an undercut is formed only in the inner upper portion of the rim during the flow forming process. It is possible to shorten the manufacturing time by omitting it, to reduce the production cost by reducing the amount of raw material input, and to manufacture a lightweight wheel using undercut forming capable of reducing the weight of the wheel manufactured through the inner space by undercut The purpose is to provide a method.
According to an aspect of the present invention, there is provided a method of manufacturing a preform, the method comprising: preparing a preform having a hub, a spoke, and a rim having a lug hole formed through a casting process, the inner diameter of the rim being larger than the outer diameter of the mandrel; Placing the lower surface of the preform on the upper surface of the mandrel so as to form an empty space between the rim of the preform and the outer diameter of the mandrel, and then rotating and operating the upper part of the preform under pressure; And a shaping step of gradually forming an inner surface of the rim adjacent to the spokes so that the inner surface of the rim of the preform is closely contacted with the outer diameter of the mandrel using a horizontally rotating roller, The ribs constituting the plurality of projections are integrally formed on the inner upper part of the rim and the projections of the rib integrally formed with the rim when the preform is seated on the mandrel are closely contacted with the outer periphery of the mandrel And a hollow space is formed between the protrusions. The present invention provides a lightweight wheel manufacturing method using undercut forming.
In the lightweight wheel manufacturing method using the undercut forming method of the present invention, the inner diameter of the rim of the preform is made larger than the outer diameter of the mandrel to form an empty space between the preform and the mandrel. So that it is possible to shorten the manufacturing time by omitting the post-processing step for cutting out the material, reduce the production cost by reducing the amount of raw material input, Lt; RTI ID = 0.0 > weight reduction. ≪ / RTI >
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart showing a lightweight wheel manufacturing method using undercut forming of the present invention. FIG.
2 is a schematic view showing a preform manufactured through a preform manufacturing step of the present invention;
FIG. 3 is a schematic view showing a state in which a preform having integrally formed ribs constituting protrusions of the present invention is seated on a mandrel and pressed and fixed through a tailstock.
4 is a sectional view taken along line AA in Fig.
Fig. 5 is a schematic view showing a shape preparation step of the present invention. Fig.
6 is a schematic view showing a state in which the pressure support member presses the spoke of the preform in the shaping processing step of the present invention.
7 is a schematic view showing a state in which the pressure support is sandwiched in the lug hole according to the operation of the pressure-sensitive bar in the shaping processing step of the present invention.
8 is a schematic view showing a state in which a knockout ring constructed in a mandrel of the present invention is fixedly coupled to a main body;
9 is a schematic view showing the shaping step of the present invention.
10 is a flowchart showing the shape processing steps of the present invention in steps;
11 is a schematic view showing the shape machining step of Fig. 10;
12 is a schematic view showing a light weight wheel manufactured through the present invention;
Hereinafter, the structure of the present invention will be described.
BACKGROUND OF THE
A
A
The pressurizing
The shaping step S30 includes a roller initial entry step S31 in which the
Further, in the shaping step S30, the
Hereinafter, a method of forming an undercut 9 in the
First, as shown in FIGS. 1 to 5, a
Since the
In addition, the
3 to 4, in the
It is preferable that the
After the
After the
4 to 5, the
In other words, a ring-
The presser foot is integrally formed with a
7, the
The
When the
8, the
That is, in the general forming, the inner circumference of the rim constituted by the preform is brought into close contact with the outer circumference of the mandrel so that the knockout ring does not have to rotate in the same manner as the main body. However, in the forming, Since the inner circumference of the
After the preparation of the shape processing is completed through the above process, the
The shaping of the
The shape forming step S30 is a step of moving the
First, the roller initial entry step S31 is a step of moving the
When the
In the undercut outer contour completion step S32, the upper portion of the
The upward movement of the
The forming completion step S33 is a step of lowering the upwardly moved roller to complete forming of the
In the present invention, the shape forming step S30 is performed in the order of the roller initial entry step S31, the undercut outline complete step S32, and the forming completion step S33. However, The forming may be performed only in the initial entry step S31 and the forming completion step S33.
In addition, in the present invention, it is preferable that the
Therefore, in the present invention, it is preferable that the
After the completion of the shaping of the
As described above, according to the lightweight wheel manufacturing method using the undercut forming of the present invention, the weight of the wheel manufactured through the inner space by the undercut can be reduced and the post-processing for cutting the material is omitted The production time can be shortened, and the cost of production can be reduced because the amount of raw material is reduced.
1: lug hole 3: hub 5: spoke 7:
10: preform 10a: center hole 11: lightweight wheel
20:
40: a tailstock 41: a projection 42: a guide 43:
50: Roller
Claims (6)
A spoke 5 and a rim 7 having a lug hole 1 formed through casting are manufactured and the inner diameter of the rim 7 is set to the outer diameter of the mandrel 20 (S10);
The lower surface of the preform 10 is seated on the upper surface of the mandrel 20 so as to form an empty space 30 between the rim 7 of the preform 10 and the outer diameter of the mandrel 20, (S20) for pressing and rotating the upper part of the preform (10) while rotating it;
The inner surface of the rim 7 of the preform 10 is pressed and processed so as to be in close contact with the outer diameter of the mandrel 20 by using the roller 50 which is operated to rotate, And a shape machining step (S30) of forming an undercut (9)
Ribs 7b constituting a plurality of projections 7a are integrally formed on the inner upper portion of the rim 7 in the preform 10 cast and manufactured in the preform manufacturing step S10,
The protrusion 7a of the rib 7b integrally formed with the rim 7 when the preform 10 is mounted on the mandrel 20 is brought into close contact with the outer periphery of the mandrel 20 in the shaping preparation step S20 And a hollow space (30) is formed between the protrusions (7a) by the undercut forming method.
Wherein the preform (10) is pressed and fixed by the tailstock (40) in the shaping preparation step (S20).
A roller initial entry step (S31) of gradually moving the roller (50) in the direction of the rim (7) to form an undercut (9) on the inside upper side of the rim (7);
An undercut outer contour completion step (S32) for pressing the portion where the undercut (9) is formed by raising the entered roller (50);
And a forming completion step (S33) of completing the forming of the rim (7) by moving the upwardly moved roller (50) downward.
Priority Applications (1)
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KR1020140033837A KR101529866B1 (en) | 2014-03-24 | 2014-03-24 | A light weight wheel manufacturing method using the undercut forming |
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KR1020140033837A KR101529866B1 (en) | 2014-03-24 | 2014-03-24 | A light weight wheel manufacturing method using the undercut forming |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101699242B1 (en) * | 2015-08-10 | 2017-01-24 | 핸즈코퍼레이션주식회사 | One-piece wheel manufacturing method without a hub |
CN107378395A (en) * | 2017-07-13 | 2017-11-24 | 芜湖西诺普汽车零部件科技有限公司 | A kind of lift wheel spinning processing method |
KR101805591B1 (en) * | 2016-02-16 | 2017-12-06 | (주)대유글로벌 | Manufacturing device of wheel for vehicle |
KR102057098B1 (en) * | 2017-12-01 | 2019-12-30 | 주식회사 대유글로벌 | High strength lightweight aluminum wheels using undercut |
KR20210065020A (en) * | 2019-11-26 | 2021-06-03 | 핸즈코퍼레이션주식회사 | Horizontal Roller for Noise Reduction Hollow Portion Formation and Flow Forming and Manufacturing Method Using the Same |
JP2022013538A (en) * | 2020-06-29 | 2022-01-18 | ヤマハ発動機株式会社 | Manufacturing method of wheel for saddle-riding type vehicle |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6478649A (en) * | 1987-09-21 | 1989-03-24 | Asahi Malleable Iron Co Ltd | Production of wheel for automobile |
JPS6478648A (en) * | 1987-09-21 | 1989-03-24 | Asahi Malleable Iron Co Ltd | Production of wheel for automobile |
JP2004074187A (en) * | 2002-08-12 | 2004-03-11 | Rays Foundry Co Ltd | Method and device for manufacturing wheel |
-
2014
- 2014-03-24 KR KR1020140033837A patent/KR101529866B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6478649A (en) * | 1987-09-21 | 1989-03-24 | Asahi Malleable Iron Co Ltd | Production of wheel for automobile |
JPS6478648A (en) * | 1987-09-21 | 1989-03-24 | Asahi Malleable Iron Co Ltd | Production of wheel for automobile |
JP2004074187A (en) * | 2002-08-12 | 2004-03-11 | Rays Foundry Co Ltd | Method and device for manufacturing wheel |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101699242B1 (en) * | 2015-08-10 | 2017-01-24 | 핸즈코퍼레이션주식회사 | One-piece wheel manufacturing method without a hub |
WO2017026628A1 (en) * | 2015-08-10 | 2017-02-16 | 핸즈코퍼레이션 주식회사 | Hubless one-piece wheel and manufacturing method therefor |
US10913307B2 (en) | 2015-08-10 | 2021-02-09 | Hands Corporation Ltd. | Hubless one-piece wheel and manufacturing method therefor |
KR101805591B1 (en) * | 2016-02-16 | 2017-12-06 | (주)대유글로벌 | Manufacturing device of wheel for vehicle |
CN107378395A (en) * | 2017-07-13 | 2017-11-24 | 芜湖西诺普汽车零部件科技有限公司 | A kind of lift wheel spinning processing method |
KR102057098B1 (en) * | 2017-12-01 | 2019-12-30 | 주식회사 대유글로벌 | High strength lightweight aluminum wheels using undercut |
KR20210065020A (en) * | 2019-11-26 | 2021-06-03 | 핸즈코퍼레이션주식회사 | Horizontal Roller for Noise Reduction Hollow Portion Formation and Flow Forming and Manufacturing Method Using the Same |
KR102446931B1 (en) * | 2019-11-26 | 2022-09-23 | 핸즈코퍼레이션 주식회사 | Horizontal Roller for Noise Reduction Hollow Portion Formation and Flow Forming and Manufacturing Method Using the Same |
JP2022013538A (en) * | 2020-06-29 | 2022-01-18 | ヤマハ発動機株式会社 | Manufacturing method of wheel for saddle-riding type vehicle |
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