CN108185568B - Manufacturing method of sports shoes - Google Patents
Manufacturing method of sports shoes Download PDFInfo
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- CN108185568B CN108185568B CN201810237217.2A CN201810237217A CN108185568B CN 108185568 B CN108185568 B CN 108185568B CN 201810237217 A CN201810237217 A CN 201810237217A CN 108185568 B CN108185568 B CN 108185568B
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Abstract
The invention discloses a manufacturing method of sports shoes, which comprises the steps of sole manufacturing, vamp manufacturing and vamp and sole bonding, wherein the vamp manufacturing comprises front upper manufacturing, back upper manufacturing and vamp main body manufacturing. The invention adopts a mode of step-by-step preparation and then bonding, the process is advanced, the preparation cost is low, the operation condition is proper, the obtained shoes have excellent quality and high preparation efficiency; the time for processing and manufacturing is shortened, the method is suitable for rapid mass production, the effects of reducing the manufacturing time and the labor operation cost can be achieved, and the industrial competitiveness can be effectively improved; the instant stamping technology is adopted, so that the prepared shoe body is firmly bonded and is not suitable for degumming, the defect of insufficient strength caused by the fact that the shoe body containing the toe cap and the sole of the existing shoe shell are bonded and the sewing joint part extends from the front end of the shoe to the rear end of the shoe can be overcome, and the shoe body manufactured by the method has multiple excellent effects of improving the structural strength of the shoe body, resisting impact and the like.
Description
The application has the following application numbers: 2015105025334, the name of invention creation: a manufacturing method of sports shoes comprises the following steps: divisional application of the invention patent application on day 17 of 08 month 2015.
Technical Field
The invention belongs to the field of manufacturing of sports shoe materials, and particularly relates to a manufacturing method of sports shoes.
Background
In both competitive games and ordinary sports and leisure, the feet are parts of the human body which are directly or indirectly contacted with the outside, the health of the feet is very important, and the protection of the feet is concerned more and more. The athletic shoe, as the "armed weapon" of most importance to protect the foot, must be maximally effective. As the special characteristics of different sports are different, the sports shoes must be designed in a targeted manner, so that the sports shoes with different structures and different functions appear. In the present day that sports becomes fashionable and more emphasized, the wearing rate of sports shoes is higher and higher. Meanwhile, the requirements for the production of sports shoes are also increasing.
Chinese patent CN201010136755.6 discloses a method for forming and manufacturing an integrated shoe body of a foot protection type sports shoe, which mainly provides a set of forming molds for installing in an injection molding machine, when the forming molds are controlled to close, an integrated shoe body forming space is generated, which comprises a sole forming space and a short shoe body forming space communicated with the sole forming space, hot melt plastic is injected into the integrated shoe body forming space, after the hot melt plastic is cooled and shaped, the forming molds are opened, and the integrated shoe body structure without the shoe head and integrally formed with the sole and the shoe body can be taken out. However, the defective rate of the shoes manufactured by the manufacturing method is high, the waste is serious, and the cost pressure of manufacturers is increased.
Chinese patent CN00104148.7 discloses a method for assembling a sports shoe, said shoe comprising an outsole to which an at least partially flexible upper is fixed, characterized in that it comprises the following steps: the front part of the soft upper (1) is arranged on a relatively hard toe cap or a toe sleeve (5) through sewing lines (8, 9); the rear part of the soft upper (1) is mounted on a sole part (10) called strobel by means of a stitch (11); placing the first rigid mounting member (13) on the shoe shape (15); inserting the shoe shape (15) with the first mounting element (13) into the stitching assembly; performing a connection operation of the peripheral buckle (12) to connect the lower edge (7) of the toe cap (5) and the strobel sole part (10) with the first hard mounting piece (13); the assembly thus obtained is integrally fitted to the sole. However, the assembly method is too complicated, and the suture line is easy to crack and unreliable in quality.
Therefore, a method for manufacturing sports shoes with reliable quality, low manufacturing cost and simple and convenient processing operation is urgently needed to meet the market demand.
Disclosure of Invention
The invention aims at the problems and provides a method for manufacturing sports shoes.
The technical scheme adopted by the invention for solving the problems is as follows: a method for manufacturing sports shoes comprises the steps of sole manufacturing, vamp manufacturing and vamp and sole bonding, wherein the vamp manufacturing comprises front upper manufacturing, back upper manufacturing and vamp main body manufacturing. The method of preparing step by step and then bonding is adopted, the process is advanced, the preparation cost is low, the operation condition is proper, the obtained shoes have excellent quality and high preparation efficiency. The whole processing process shortens the manufacturing time, is suitable for rapid mass production, can achieve the effects of reducing the manufacturing time and the labor operation cost, and can effectively improve the industrial competitiveness. The manufacturing method of the sports shoes comprises the following specific steps:
step S01, manufacturing soles, namely plasticating various sole materials by using an open mill, adjusting the roller spacing of the open mill to 3-4 mm, respectively rolling the various sole materials for 1-2 times, then taking down the materials, then mixing the sole materials within the range of 55-65 ℃ for 5-8 minutes, cutting the materials into pieces by using a cutting machine according to the set requirements after mixing, standing for 24 hours at room temperature for compression molding and preparing soles of sports shoes;
step S02, manufacturing the vamp: bonding the front upper, the back upper and the vamp body of the sports shoe by cyanoacrylate according to the size, and then performing instantaneous stamping treatment to obtain the vamp of the sports shoe;
step S03, bonding the vamp and the sole: the vamp and the sole of the sports shoe are bonded by grafting glue according to the size, then are instantaneously punched under the condition of 50-60 MPa, and are kept stand, and finally the rubber blocks are removed to obtain the sports shoe.
Further, in step S02, the front upper of the sports shoe is manufactured by: firstly, mixing raw materials for preparing the sports shoe forepart, banburying for 40-60 min, then granulating, then carrying out one-time injection molding to obtain the material base material of the forepart, then cutting the pieces by a cutting machine according to the set requirement, standing for 24h at room temperature, and carrying out compression molding to prepare the sports shoe forepart.
Furthermore, the banburying temperature is 120-135 ℃.
Further, in step S02, the sports counter is produced by: firstly, mixing raw materials for preparing the sports shoe back upper, carrying out banburying for 40-60 min, then carrying out granulation, then carrying out one-time injection molding to obtain a back upper material base material, then cutting the pieces by using a cutting machine according to set requirements, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe back upper.
Furthermore, the banburying temperature is 130-140 ℃.
Further, in step S02, the upper main body is manufactured by: firstly, mixing materials for preparing the vamp main body of the sports shoe, carrying out banburying for 40-60 min, then carrying out granulation, then carrying out one-time injection molding to obtain the vamp main body material base material, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the vamp main body of the sports shoe.
Furthermore, the banburying temperature is 140-150 ℃.
Further, in step S02, the condition of the instantaneous press working is 40MPa to 50MPa for 1 second. The instant stamping technology is adopted, so that the prepared shoe body is firmly bonded and is not suitable for degumming, the defect of insufficient strength caused by the fact that the shoe body containing the toe cap and the sole of the existing shoe shell are bonded and the sewing joint part extends from the front end of the shoe to the rear end of the shoe can be overcome, and the shoe body manufactured by the method has multiple excellent effects of improving the structural strength of the shoe body, resisting impact and the like.
Further, in step S03, the time of the instantaneous press processing is 0.5 seconds.
Further, in step S03, the conditions of the standing treatment are: standing at normal temperature and pressure for 24 hr.
The whole processing process is simple and convenient to operate, the preparation cost is low, and the prepared sports shoes are reliable in quality and durable.
The invention has the advantages that:
1. the invention adopts a mode of step-by-step preparation and then bonding, the process is advanced, the preparation cost is low, the operation condition is proper, the obtained shoes have excellent quality and high preparation efficiency;
2. the preparation method can shorten the processing and manufacturing time, is suitable for rapid mass production, can achieve the effects of reducing the manufacturing time and the labor operation cost, and can effectively improve the industrial competitiveness;
3. the invention adopts the instantaneous stamping technology, so that the prepared shoe body is firmly bonded and is not easy to be degummed, thereby overcoming the defect of insufficient strength generated by the bonding between the shoe body containing the toe cap and the sole and the sewing joint part which extends from the front end of the shoe to the rear end of the shoe of the prior shoe shell, and ensuring that the shoe body manufactured by the invention has multiple excellent effects of improving the structural strength of the shoe body, resisting impact and the like.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to specific embodiments.
Detailed Description
The invention is described in detail below with reference to examples, but the invention can be implemented in many different ways as defined and covered by the claims.
Example 1
A method for manufacturing sports shoes comprises the following steps:
(1) and (2) sole manufacturing, namely plasticating various sole materials by using an open mill, adjusting the roller spacing of the open mill to be 3mm, respectively taking down the various sole materials by using rollers for 1 time, then mixing the sole materials at 55 ℃ for 5 minutes, cutting the pieces by using a cutting machine according to set requirements after mixing, standing at room temperature for 24 hours, and carrying out compression molding to prepare the soles of the sports shoes.
(2) Manufacturing a front upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe forepart, carrying out banburying at 120 ℃ for 40min, then carrying out granulation, then carrying out one-time injection molding to obtain the material base material of the forepart, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe forepart.
(3) Manufacturing the back upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe back upper, carrying out banburying at 130 ℃ for 40min, then carrying out granulation, then carrying out one-time injection molding to obtain a back upper material base material, then cutting the pieces by using a cutting machine according to set requirements, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe back upper.
(4) Manufacturing a vamp main body: firstly, mixing materials for preparing the vamp main body of the sports shoe, carrying out banburying at 140 ℃ for 40min, then carrying out granulation, then carrying out injection molding once to prepare the vamp main body material base material, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the vamp main body of the sports shoe.
(5) Manufacturing the shoe upper: and (3) bonding the front upper, the back upper and the vamp body of the sports shoe by cyanoacrylate according to the size, and then instantaneously punching for 1 second under the condition of 40MPa to obtain the vamp of the sports shoe.
(6) Bonding the vamp and the sole: the vamp and the sole of the sports shoe are bonded by grafting glue according to the size, then are instantaneously punched under the condition of 50MPa for 0.5 second, then are kept stand for 24 hours at normal temperature and normal pressure, and finally the rubber blocks are removed to prepare the sports shoe.
Example 2
A method for manufacturing sports shoes comprises the following steps:
(1) and (2) sole manufacturing, namely plasticating various sole materials by using an open mill, adjusting the roller spacing of the open mill to be 3.5mm, respectively taking down the various sole materials by passing through rollers for 1 time, then mixing the sole materials at the temperature of 60 ℃ for 7 minutes, cutting the pieces by using a cutting machine according to set requirements after mixing, standing at room temperature for 24 hours, and carrying out compression molding to prepare the soles of the sports shoes.
(2) Manufacturing a front upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe forepart, carrying out banburying at 127 ℃ for 50min, then carrying out granulation, then carrying out one-time injection molding to obtain the material base material of the forepart, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe forepart.
(3) Manufacturing the back upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe back upper, carrying out banburying at 135 ℃ for 50min, then carrying out granulation, then carrying out one-time injection molding to obtain a back upper material base material, then cutting the pieces by using a cutting machine according to set requirements, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe back upper.
(4) Manufacturing a vamp main body: firstly, mixing materials for preparing the sneaker vamp main body, banburying at 145 ℃ for 50min, granulating, then carrying out one-time injection molding to obtain the vamp main body material base material, then cutting the pieces by using a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the sneaker vamp main body.
(5) Manufacturing the shoe upper: and (3) bonding the front upper, the back upper and the vamp body of the sports shoe by cyanoacrylate according to the size, and then instantaneously punching for 1 second under the condition of 45MPa to obtain the vamp of the sports shoe.
(6) Bonding the vamp and the sole: the vamp and the sole of the sports shoe are bonded by grafting glue according to the size, then are instantaneously punched and processed for 0.5 second under the condition of 55MPa, and then are kept stand for 24 hours at normal temperature and normal pressure, and finally the rubber blocks are removed to prepare the sports shoe.
Example 3
A method for manufacturing sports shoes comprises the following steps:
(1) and (2) sole manufacturing, namely plasticating various sole materials by using an open mill, adjusting the roller spacing of the open mill to be 4mm, respectively taking off the various sole materials by using rollers for 2 times, then mixing the sole materials at 65 ℃ for 8 minutes, cutting the pieces by using a cutting machine according to set requirements after mixing, standing at room temperature for 24 hours, and carrying out compression molding to prepare the soles of the sports shoes.
(2) Manufacturing a front upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe forepart, carrying out banburying at 135 ℃ for 60min, then carrying out granulation, then carrying out one-time injection molding to obtain the material base material of the forepart, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe forepart.
(3) Manufacturing the back upper of the sports shoe: firstly, mixing raw materials for preparing the sports shoe back upper, carrying out banburying at 140 ℃ for 60min, then carrying out granulation, then carrying out one-time injection molding to obtain a back upper material base material, then cutting the pieces by using a cutting machine according to set requirements, standing at room temperature for 24h, and carrying out compression molding to prepare the sports shoe back upper.
(4) Manufacturing a vamp main body: firstly, mixing materials for preparing the vamp main body of the sports shoe, carrying out banburying at 150 ℃ for 60min, then carrying out granulation, then carrying out injection molding once to prepare the vamp main body material base material, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, and carrying out compression molding to prepare the vamp main body of the sports shoe.
(5) Manufacturing the shoe upper: and (3) bonding the front upper, the back upper and the vamp body of the sports shoe by cyanoacrylate according to the size, and then instantaneously punching for 1 second under the condition of 50MPa to obtain the vamp of the sports shoe.
(6) Bonding the vamp and the sole: the vamp and the sole of the sports shoe are bonded by grafting glue according to the size, then are instantaneously punched under the condition of 60MPa for 0.5 second, then are kept stand for 24 hours at normal temperature and normal pressure, and finally the rubber blocks are removed to prepare the sports shoe.
Examples of the experiments
In the experimental example, the performance of the sports shoes prepared according to the invention 1-3 was tested through experiments.
1. Test materials
Experimental groups: the sports shoes prepared by the scheme of the embodiment 1-3 of the invention;
control group: ordinary sports shoes.
2. Test method
The service life, the preparation cost, the production efficiency and the energy consumption of the sports shoes and the common sports shoes in the embodiments 1 to 3 of the invention are tested.
3. Test results
The performance of the sports shoes and the common sports shoes in the embodiments 1 to 3 of the invention is tested and analyzed, and the experimental results are shown in table 1.
TABLE 1 test results
| Material | Unit production efficiency/double | Service life/year | Specific energy consumption/kilowatt-hour | Average cost per dollar |
| Example 1 sports shoes | 10 | 3.2 | 0.05 | 5.2 |
| Example 2 sports shoes | 10 | 3.3 | 0.05 | 5.1 |
| Example 3 sports shoes | 10 | 3.1 | 0.05 | 5.3 |
| Ordinary sports shoes | 2 | 2.2 | 0.10 | 8.7 |
Experimental results show that compared with common sports shoes, the sports shoes prepared in the embodiments 1-3 of the invention have better performance results of service life and production efficiency under the same condition than the common sports shoes, have lower unit energy consumption and cost than the common sports shoes, and are more suitable for popularization.
The above description is only a preferred embodiment and an experimental example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (1)
1. A manufacturing method of sports shoes comprises the steps of sole manufacturing, vamp manufacturing and vamp and sole bonding, wherein the vamp manufacturing comprises the steps of manufacturing a front upper of the sports shoes, manufacturing a rear upper of the sports shoes and manufacturing a vamp main body of the sports shoes, and the manufacturing method is characterized by comprising the following specific steps:
step S01, manufacturing soles, namely plasticating various sole materials by using an open mill, adjusting the roller spacing of the open mill to 3-4 mm, respectively rolling the various sole materials for 1-2 times, then taking down the materials, then mixing the sole materials within the range of 55-65 ℃ for 5-8 minutes, cutting the materials into pieces by using a cutting machine according to the set requirements after mixing, standing for 24 hours at room temperature for compression molding and preparing soles of sports shoes;
step S02, manufacturing the vamp: bonding the front upper, the back upper and the vamp body of the sports shoe by cyanoacrylate according to the size and then carrying out instantaneous stamping treatment to obtain the vamp of the sports shoe;
step S03, bonding the vamp and the sole: bonding the vamp and the sole of the sports shoe by using grafting glue according to the size, then performing instantaneous stamping treatment under the condition of 50-60 MPa, then performing standing treatment, and finally removing redundant glue blocks to obtain the sports shoe, wherein in the step S02, the manufacturing of the front vamp of the sports shoe comprises the following steps: firstly, mixing the raw materials for preparing the sports shoe forepart, banburying for 40-60 min, granulating, then carrying out one-time injection molding to obtain the material base material of the forepart, then cutting the pieces by a cutting machine according to the set requirement, standing at room temperature for 24h, carrying out compression molding to prepare the sports shoe forepart,
the banburying temperature is 120-135 ℃;
in step S02, the upper main body is manufactured by: firstly, mixing materials for preparing the vamp main body of the sports shoe, carrying out banburying for 40-60 min, then carrying out granulation, then carrying out injection molding once to prepare a vamp main body material base material, then cutting the pieces by a cutting machine according to set requirements, standing at room temperature for 24h, and carrying out compression molding to prepare the vamp main body of the sports shoe;
the condition of the instantaneous stamping treatment is 40 MPa-50 MPa for stamping treatment for 1 second;
in step S03, the time of the instantaneous punching process is 0.5 second;
the standing treatment conditions are as follows: standing at normal temperature and pressure for 24 hr.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810237217.2A CN108185568B (en) | 2015-08-17 | 2015-08-17 | Manufacturing method of sports shoes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810237217.2A CN108185568B (en) | 2015-08-17 | 2015-08-17 | Manufacturing method of sports shoes |
| CN201510502533.4A CN105193009B (en) | 2015-08-17 | 2015-08-17 | A kind of production method of sport footwear |
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| CN201510502533.4A Division CN105193009B (en) | 2015-08-17 | 2015-08-17 | A kind of production method of sport footwear |
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| CN108185568A CN108185568A (en) | 2018-06-22 |
| CN108185568B true CN108185568B (en) | 2020-04-28 |
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| CN201810237217.2A Active CN108185568B (en) | 2015-08-17 | 2015-08-17 | Manufacturing method of sports shoes |
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Families Citing this family (5)
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| CN107048603B (en) * | 2017-04-27 | 2020-08-25 | 朱晓英 | Manufacturing method of waterproof breathable shoes |
| CN109662395A (en) * | 2019-01-15 | 2019-04-23 | 浙江雷马鞋业有限公司 | A kind of high-risk chemical industry place corrosion-resistant high-temperature safety shoe production method |
| CN110215012A (en) * | 2019-06-11 | 2019-09-10 | 福建省万物智联科技有限公司 | A kind of production method of automatic wearing Pneumatic shoes |
| CN114504168A (en) * | 2022-01-24 | 2022-05-17 | 广东恩浩内衣实业有限公司 | Folded counter forming process and counter |
| CN114504166A (en) * | 2022-01-24 | 2022-05-17 | 广东恩浩内衣实业有限公司 | Full-covered shoe back upper forming process and shoe back upper |
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| CN102212216A (en) * | 2010-04-09 | 2011-10-12 | 中国皮革和制鞋工业研究院 | Sneaker sole material with high wear resistance and low hardness and preparation method thereof |
| CN103012981A (en) * | 2012-12-13 | 2013-04-03 | 福建永悦科技有限公司 | Material for rubber forming shoes and preparation method of material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3338731C2 (en) * | 1983-10-25 | 1985-12-19 | Herbert Dr.-Ing. 8032 Gräfelfing Funck | Gluing press for gluing shoe soles to listed upper shoes |
| CN101116558A (en) * | 2007-08-30 | 2008-02-06 | 福建宏玮鞋塑有限公司 | Shoe material and the production technology thereof |
| CN101508811A (en) * | 2009-03-10 | 2009-08-19 | 叶孙勇 | Injectable vulcanizable vinyl benzene rubber particles and producing process |
| CN103254545A (en) * | 2012-10-16 | 2013-08-21 | 张云鹏 | Thermoplastic composite rubber adding foaming material and preparation method thereof |
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2015
- 2015-08-17 CN CN201510502533.4A patent/CN105193009B/en active Active
- 2015-08-17 CN CN201810237217.2A patent/CN108185568B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1249668A (en) * | 1997-01-28 | 2000-04-05 | 威森工业股份有限公司 | Film adhesive for sole attaching |
| CN102212216A (en) * | 2010-04-09 | 2011-10-12 | 中国皮革和制鞋工业研究院 | Sneaker sole material with high wear resistance and low hardness and preparation method thereof |
| CN101885865A (en) * | 2010-08-09 | 2010-11-17 | 中国皮革和制鞋工业研究院 | High shock-resistant, wear-resistant sport shoe sole material and manufacturing method thereof |
| CN103012981A (en) * | 2012-12-13 | 2013-04-03 | 福建永悦科技有限公司 | Material for rubber forming shoes and preparation method of material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105193009B (en) | 2018-08-03 |
| CN108185568A (en) | 2018-06-22 |
| CN105193009A (en) | 2015-12-30 |
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