CN108179416A - A kind of restorative procedure of folded spiral shell machine helical axis - Google Patents

A kind of restorative procedure of folded spiral shell machine helical axis Download PDF

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Publication number
CN108179416A
CN108179416A CN201711453708.2A CN201711453708A CN108179416A CN 108179416 A CN108179416 A CN 108179416A CN 201711453708 A CN201711453708 A CN 201711453708A CN 108179416 A CN108179416 A CN 108179416A
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Prior art keywords
helical axis
spiral shell
shell machine
alloy powder
folded spiral
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CN201711453708.2A
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CN108179416B (en
Inventor
郇梅
张静波
李运强
崔波
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DALU LASER TECHNOLOGY Co Ltd SHENYANG
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DALU LASER TECHNOLOGY Co Ltd SHENYANG
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • C23C24/106Coating with metal alloys or metal elements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laser Beam Processing (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention belongs to equipment to repair field, and in particular to a kind of laser repair method of folded spiral shell machine helical axis.The restorative procedure includes the following steps:Step 1:Detection;Step 2:Cleaning;Step 3:Powder is prepared;Step 4:Laser melting coating reparation is carried out using alloy powder;Step 5:Machine adds replica;Step 6:Clamp repairing type:External disc and helicoid smoothly transit;Step 7:Quality testing.This method is targeted, significant effect, has antiscour, wear-resistant and corrosion-resistant etc. performances, better meets using function and safety requirements.

Description

A kind of restorative procedure of folded spiral shell machine helical axis
Technical field
The invention belongs to equipment to repair field, and in particular to a kind of laser repair method of folded spiral shell machine helical axis.
Background technology
The abbreviation of folded spiral shell machine, that is, Stacked sludge dewatering machine is that one kind is widely used in municipal wastewater processing engineering and stone The water treatment system of the industrial trades such as change, light industry, chemical fibre, papermaking, pharmacy, leather.Folded spiral shell owner will by helical axis, retainer ring and Ring three parts of moving about composition.
Aufbauprinciple:
1. folded spiral shell owner's body is layered on top of each other by retainer ring and travelling ring, the filter device leading portions that helical axis is formed therethrough For concentrating part, back segment is de-watering section.
2. the filter seam and the screw pitch of helical axis that are formed between retainer ring and travelling ring gradually become from concentrating part to de-watering section It is small.
3. helical axis be rotated in push sludge from concentrating part be transported to de-watering section while, also constantly drive travelling ring it is clear Filter seam is swept, prevents from blocking.
Dewatering Principle:
Sludge after gravity concentration, is transported to de-watering section in concentrating part, in the procedure of advance, as screw pitch and filter are stitched One's own judgment reduce and back pressure plate blocking under, generate great internal pressure, volume constantly reduces, and achievees the purpose that dehydration.
The loss of folded spiral shell machine essentially from sandstone to helical axis wash away and the corrosion of soda acid liquid.Helical axis is as folded The important composition component of spiral shell machine improves the service life of helical axis, can integrally improve the service life of folded spiral shell machine, is created for client Considerable economic benefit and social benefit.
Invention content
Helical axis repair process provided by the invention, using the renovation technique of cladding alloy powder, after cladding, spiral Axis has antiscour, wear-resistant and corrosion-resistant etc. performances, makes the equipment after reparation more secure in safety and performance.
To achieve these goals, the present invention adopts the following technical scheme that:
A kind of restorative procedure of folded spiral shell machine helical axis, which is characterized in that the restorative procedure includes the following steps:
Step 1:Detection:To folded spiral shell machine helical axis morpheme and lesion size detection, degree of injury is determined, carry out impairment scale and draw Point;
Step 2:Cleaning:The abrading section for folding spiral shell machine helical axis is cleared up, removes folded spiral shell machine screw shaft surface fatigue layer;
Step 3:Powder is configured:Alloy powder is configured;
Step 4:Laser melting coating reparation is carried out using alloy powder:The alloy powder is merged with helical axis fertile material, Cladding layer is formed on helical axis fertile material;
Parameter in the laser melting coating operating process is:
Laser power:3500-4000W ;
Spot diameter:2-3mm;
Hot spot movement speed 400-500cm/min;
Automatic powder feeding system:Synchronous pneumatic powder feeding;
Step 5:Machine adds replica:Machine is carried out to outer diameter on grinding machine and adds processing, reaches tolerance;
Step 6:Clamp repairing type:External disc and helicoid smoothly transit;
Step 7:Quality testing:Nondestructive inspection, morpheme and size detection are carried out to the helical axis after reparation.
The impairment scale is divided into high, normal, basic three-level, and damage 0-1cm is low damage, and 1-5cm is damages, more than 5cm It is damaged for height.
The alloy powder is by following parts by weight into being grouped as:C 0.01-0.95%, Si 0.7-1.3%, Mn 0.1-0.35%, Cr 14.8-17.2%, Mo 0.7-1.5%, Ni 6.8-7.9%, N 0.22-0.30%, Nb0.30- 0.38%, Fe surplus.
The alloy powder is divided into high, normal, basic three kinds of repairing alloy powder, and the high repairing alloy powder is by following parts by weight It is several into being grouped as:C 0.95%, Si 1.3%, Mn 0.35%, Cr 17.2%, Mo 1.5%, Ni 7.9%, N 0.30%, Nb0.38%。
The middle repairing alloy powder is by following parts by weight into being grouped as:C 0.05%, Si 0.90%, Mn 0.20%, Cr 15.6 %, Mo 0.90%, Ni 7.20%, N 0.24%, Nb0.32%, Fe surpluses.
The low repairing alloy powder is by following parts by weight into being grouped as:C 0.01%, Si 0.7%, Mn 0.1%, Cr 14.8%, Mo 0.7%, Ni 6.8%, N 0.22%, Nb0.30%, Fe surpluses.
Compared with prior art, effect of the invention is that:
1. according to the impairment scale of folded spiral shell machine helical axis, repaired using different alloy powders, targetedly, effect is shown It writes, there are antiscour, wear-resistant and corrosion-resistant etc. performances, better meet using function and safety requirements.
2. the recovery technique cladding heat affected area is small, workpiece is indeformable.Cladding layer dilution rate is low, and the melted mass of base material is small, It is relatively low to the dilution ratio of cladding layer.
3. layer crystal grain is tiny, institutional framework is fine and close, the defects of without hole, slag inclusion, crackle, therefore its physics and chemical characteristic Relatively good, hardness is higher, and the characteristics such as wear-resistant, corrosion-resistant are also relatively good.
4. cladding layer is combined with base material, reach metallurgical binding, cladding stable quality is not in chip off-falling obscission. Residual stress is small, can not be heat-treated.
Description of the drawings
Fig. 1 is restorative procedure flow diagram of the present invention.
Specific embodiment
Embodiment 1
A kind of restorative procedure of folded spiral shell machine helical axis, which is characterized in that the restorative procedure includes the following steps:
Step 1:Detection:To folded spiral shell machine helical axis morpheme and lesion size detection, determine degree of injury 8.5cm, belong to high damage Grade.
Step 2:Cleaning:The abrading section for folding spiral shell machine helical axis is cleared up, removes folded spiral shell machine screw shaft surface fatigue Layer;
Step 3:Powder is configured:Alloy powder C 0.95%, Si 1.3%, Mn 0.35%, Cr 17.2%, Mo 1.5%, Ni 7.9%, N 0.30%, Nb0.38%.
Step 4:Laser melting coating reparation is carried out using alloy powder:The alloy powder and helical axis fertile material are melted It closes, cladding layer is formed on helical axis fertile material;
Parameter in the laser melting coating operating process is:
Laser power:3500-4000W ;
Spot diameter:2-3mm;
Hot spot movement speed 400-500cm/min;
Automatic powder feeding system:Synchronous pneumatic powder feeding;
Step 5:Machine adds replica:Machine is carried out to outer diameter on grinding machine and adds processing, reaches tolerance;
Step 6:Clamp repairing type:External disc and helicoid smoothly transit;
Step 7:Quality testing:Nondestructive inspection, morpheme and size detection are carried out to the helical axis after reparation, as a result pore-free, splits Line, no deformation, existing still normal use, without the chip off-falling phenomenon that comes off.
Embodiment 2
A kind of restorative procedure of folded spiral shell machine helical axis, which is characterized in that the restorative procedure includes the following steps:
Step 1:Detection:To folded spiral shell machine helical axis morpheme and lesion size detection, determine degree of injury 4.7cm, belong to middle damage Grade.
Step 2:Cleaning:The abrading section for folding spiral shell machine helical axis is cleared up, removes folded spiral shell machine screw shaft surface fatigue Layer.
Step 3:Powder is configured:Alloy powder C 0.05%, Si 0.90%, Mn 0.20%, Cr 15.6 %, Mo is configured 0.90%, Ni 7.20%, N 0.24%, Nb0.32%, Fe surpluses.
Step 4:Laser melting coating reparation is carried out using alloy powder:The alloy powder and helical axis fertile material are melted It closes, cladding layer is formed on helical axis fertile material.
Parameter in the laser melting coating operating process is:
Laser power:3500-4000W ;
Spot diameter:2-3mm;
Hot spot movement speed 400-500cm/min;
Automatic powder feeding system:Synchronous pneumatic powder feeding.
Step 5:Machine adds replica:Machine is carried out to outer diameter on grinding machine and adds processing, reaches tolerance.
Step 6:Clamp repairing type:External disc and helicoid smoothly transit.
Step 7:Quality testing:Nondestructive inspection, morpheme and size detection are carried out to the helical axis after reparation, as a result without gas Hole, crackle, no deformation, existing still normal use, without the chip off-falling phenomenon that comes off.
Embodiment 3
A kind of restorative procedure of folded spiral shell machine helical axis, which is characterized in that the restorative procedure includes the following steps:
Step 1:Detection:To folded spiral shell machine helical axis morpheme and lesion size detection 0.75cm, determine degree of injury, belong to low damage Ranking score.
Step 2:Cleaning:The abrading section for folding spiral shell machine helical axis is cleared up, removes folded spiral shell machine screw shaft surface fatigue Layer.
Step 3:Powder is configured:Alloy powder C 0.01%, Si 0.7%, Mn 0.1%, Cr 14.8%, Mo is configured 0.7%, Ni 6.8%, N 0.22%, Nb0.30%, Fe surpluses.
Step 4:Laser melting coating reparation is carried out using alloy powder:The alloy powder and helical axis fertile material are melted It closes, cladding layer is formed on helical axis fertile material;
Parameter in the laser melting coating operating process is:
Laser power:3500-4000W ;
Spot diameter:2-3mm;
Hot spot movement speed 400-500cm/min;
Automatic powder feeding system:Synchronous pneumatic powder feeding.
Step 5:Machine adds replica:Machine is carried out to outer diameter on grinding machine and adds processing, reaches tolerance.
Step 6:Clamp repairing type:External disc and helicoid smoothly transit.
Step 7:Quality testing:Nondestructive inspection, morpheme and size detection are carried out to the helical axis after reparation, as a result without gas Hole, crackle, no deformation, existing still normal use, without the chip off-falling phenomenon that comes off.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, that is made any repaiies Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of restorative procedure of folded spiral shell machine helical axis, which is characterized in that the restorative procedure includes the following steps:
Step 1:Detection:To folded spiral shell machine helical axis morpheme and lesion size detection, degree of injury is determined, carry out impairment scale and draw Point;
Step 2:Cleaning:The abrading section for folding spiral shell machine helical axis is cleared up, removes folded spiral shell machine screw shaft surface fatigue layer;
Step 3:Powder is prepared:Alloyage powder;
Step 4:Laser melting coating reparation is carried out using alloy powder:The alloy powder is merged with helical axis fertile material, Cladding layer is formed on helical axis fertile material;
Parameter in the laser melting coating operating process is:
Laser power:3500-4000W ;
Spot diameter:2-3mm;
Hot spot movement speed 400-500cm/min;
Automatic powder feeding system:Synchronous pneumatic powder feeding;
Step 5:Machine adds replica:Machine is carried out to outer diameter on grinding machine and adds processing, reaches tolerance;
Step 6:Clamp repairing type:External disc and helicoid smoothly transit;
Step 7:Quality testing:Nondestructive inspection, morpheme and size detection are carried out to the helical axis after reparation.
2. the restorative procedure of a kind of folded spiral shell machine helical axis according to claim 1, which is characterized in that the impairment scale is drawn It is divided into high, normal, basic three-level, damage 0-1cm is low damage, and 1-5cm is damage, and more than 5cm is high damage.
3. a kind of restorative procedure of folded spiral shell machine helical axis according to claim 1, which is characterized in that the alloy powder by Following parts by weight into being grouped as:C 0.01-0.95%, Si 0.7-1.3%, Mn 0.1-0.35%, Cr 14.8-17.2%, Mo 0.7-1.5%, Ni 6.8-7.9%, N 0.22-0.30%, Nb0.30-0.38%, Fe surpluses.
A kind of 4. restorative procedure of folded spiral shell machine helical axis according to claim 1, which is characterized in that the alloy powder point For high, normal, basic three kinds of repairing alloy powder, the high repairing alloy powder is by following parts by weight into being grouped as: C 0.95% , Si 1.3%, Mn 0.35%, Cr 17.2%, Mo 1.5%, Ni 7.9%, N 0.30%, Nb0.38%, Fe surpluses.
A kind of 5. restorative procedure of folded spiral shell machine helical axis according to claim 4, which is characterized in that the middle repairing alloy Powder is by following parts by weight into being grouped as:C 0.05%, Si 0.90%, Mn 0.20%, Cr 15.6 %, Mo 0.90%, Ni 7.20%, N 0.24%, Nb0.32%, Fe surpluses.
A kind of 6. restorative procedure of folded spiral shell machine helical axis according to claim 4, which is characterized in that the low repairing alloy Powder is by following parts by weight into being grouped as:C 0.01%, Si 0.7%, Mn 0.1%, Cr 14.8%, Mo 0.7%, Ni 6.8%, N 0.22%, Nb0.30%, Fe surpluses.
CN201711453708.2A 2017-12-28 2017-12-28 Repairing method for screw shaft of screw stacking machine Active CN108179416B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109468634A (en) * 2018-12-25 2019-03-15 沈阳大陆激光技术有限公司 A kind of laser melting and coating technique restores the process of milling train step pad precision
CN112045363A (en) * 2020-08-07 2020-12-08 中国人民解放军第五七一九工厂 Integrated repairing method for turbine blade damage
CN116038505A (en) * 2023-04-03 2023-05-02 国营川西机器厂 Fan rotor blade polishing method based on grading

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106555184A (en) * 2015-09-24 2017-04-05 沈阳大陆激光技术有限公司 A kind of renovation technique of building block system screw rod

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106555184A (en) * 2015-09-24 2017-04-05 沈阳大陆激光技术有限公司 A kind of renovation technique of building block system screw rod

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109468634A (en) * 2018-12-25 2019-03-15 沈阳大陆激光技术有限公司 A kind of laser melting and coating technique restores the process of milling train step pad precision
CN112045363A (en) * 2020-08-07 2020-12-08 中国人民解放军第五七一九工厂 Integrated repairing method for turbine blade damage
CN112045363B (en) * 2020-08-07 2022-03-11 中国人民解放军第五七一九工厂 Integrated repairing method for turbine blade damage
CN116038505A (en) * 2023-04-03 2023-05-02 国营川西机器厂 Fan rotor blade polishing method based on grading
CN116038505B (en) * 2023-04-03 2023-06-16 国营川西机器厂 Fan rotor blade polishing method based on grading

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Application publication date: 20180619

Assignee: Shenyang Dalu Laser Complete Equipment Co.,Ltd.

Assignor: Shenyang Dalu Laser Technology Co.,Ltd.

Contract record no.: X2023210000149

Denomination of invention: A Repair Method for the Spiral Shaft of a Spiral Stacking Machine

Granted publication date: 20200218

License type: Common License

Record date: 20230927

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Application publication date: 20180619

Assignee: Shenyang Continental Laser Group Co.,Ltd.

Assignor: Shenyang Dalu Laser Technology Co.,Ltd.

Contract record no.: X2023210000150

Denomination of invention: A Repair Method for the Spiral Shaft of a Spiral Stacking Machine

Granted publication date: 20200218

License type: Common License

Record date: 20231007