CN108177710A - A kind of multi-functional scrap-car forcible entry device - Google Patents
A kind of multi-functional scrap-car forcible entry device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D67/00—Systematic disassembly of vehicles for recovery of salvageable components, e.g. for recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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Abstract
本发明公开了一种多功能报废车辆破拆装置,包括:拆解臂、分别设置与所述拆解臂两侧的多个压紧臂、为所述破拆装置提供动力源的液压系统、用于控制所述液压系统启停的电控系统;所述拆解臂由顺序连接的具有摆动幅度的摆动座、可旋转变幅的大臂、可旋转变幅的二臂、可旋转的拆解工具构成,所述拆解工具具有多个可开合的卡爪。本发明能够进行大批量地拆解操作,提高报废车辆的拆解效率。
The invention discloses a multifunctional salvaged vehicle rescue device, comprising: a dismantling arm, a plurality of pressing arms respectively arranged on both sides of the dismantling arm, a hydraulic system providing a power source for the rescue device, An electronic control system used to control the start and stop of the hydraulic system; the dismantling arm is composed of a swing seat with a swing range connected in sequence, a large arm that can be rotated and adjusted, a second arm that can be rotated and adjusted, a The dismantling tool is composed of a plurality of openable and closable claws. The invention can perform dismantling operations in large quantities, and improves the dismantling efficiency of scrapped vehicles.
Description
技术领域technical field
本发明属于车辆拆解领域,尤其涉及到一种使用便捷、转场方便、功能多样、适应性广、安全可靠的报废车辆破拆机械手。The invention belongs to the field of vehicle dismantling, and in particular relates to a manipulator for dismantling scrapped vehicles, which is convenient to use, convenient to transition, diverse in function, wide in adaptability, safe and reliable.
背景技术Background technique
随着社会的发展,家庭拥有车辆的数量正在以几何倍数的方式增长。而越来越多的老旧车辆正在面临报废,废旧车辆资源回收再利用的需求越来越多。With the development of society, the number of vehicles owned by families is increasing exponentially. And more and more old vehicles are facing scrapping, and there is an increasing demand for the recycling and reuse of waste vehicle resources.
目前车辆拆解主要依靠的设备分为两类:一类主要是车辆4S店常用来做维修保养车辆所使用的,此类提升机构主要靠支撑或挟持车辆的四个轮子来提升车辆,或者用四个可伸缩的爪臂支持着车辆底盘下方。此类提升机对车体底盘无遮挡,可以很方便的让作业者对车辆底部进行维修、保养或拆解。但是这种车辆提升机构操作比较复杂,要求四个立柱分别调整并挟持车辆的四个轮子或轮毂后再提升,或者分别调整四个伸缩爪臂来可靠的支撑着车辆底盘下方,效率较低,不太适用批量作业场合,并且人员操作为仰视,导致工作强度较大。另一类是类似于叉车机构的提升机或提升翻转机。此类机构是靠两个悬臂梁支撑车体下方,车辆上方配置一套压紧装置对车辆进行挟持。这类提升机或提升翻转机用于拆卸、维修车辆的轮子、车桥还可以使用,而对于被设备叉臂遮挡的油箱、底盘电路、消音器及传动轴进行维修及拆解作业就非常困难了。At present, the equipment mainly relied on for vehicle dismantling is divided into two categories: one is mainly used by vehicle 4S shops for repairing and maintaining vehicles. This type of lifting mechanism mainly lifts the vehicle by supporting or holding the four wheels of the vehicle, or using Four retractable claw arms support the undercarriage of the vehicle. This type of hoist has no cover to the chassis of the vehicle body, and it is very convenient for operators to repair, maintain or disassemble the bottom of the vehicle. However, the operation of this kind of vehicle lifting mechanism is relatively complicated. It requires four columns to adjust and hold the four wheels or hubs of the vehicle separately before lifting, or adjust the four telescopic claw arms to reliably support the bottom of the vehicle chassis, which is less efficient. It is not suitable for batch operation occasions, and the operation of personnel is looking up, resulting in greater work intensity. The other is a hoist or a hoist that is similar to a forklift mechanism. This type of mechanism relies on two cantilever beams to support the lower part of the vehicle body, and a set of pressing devices are arranged above the vehicle to hold the vehicle hostage. This type of hoist or hoisting machine can also be used to disassemble and repair the wheels and axles of the vehicle, but it is very difficult to repair and disassemble the fuel tank, chassis circuit, muffler and drive shaft that are blocked by the equipment yoke up.
除此之外,类似利用以上提到的两种车辆提升机或提升翻转机进行拆解工作的共同缺点:拆解工作都需要人工或使用可持设备进行拆解。人员工作强度大、效率低。而对于报废车辆需要暴力拆解来说,人工拆解过于精细,效率低下,无法满足现在大规模的车辆报废。In addition, similar to the common disadvantage of using the above-mentioned two kinds of vehicle hoists or lifting and turning machines for dismantling work: the dismantling work requires manual labor or the use of portable equipment for dismantling. The work intensity of personnel is high and the efficiency is low. For the violent dismantling of scrapped vehicles, manual dismantling is too delicate and inefficient, and cannot meet the current large-scale vehicle scrapping.
发明内容Contents of the invention
为解决现有技术存在的报废车辆拆解效率低、不适合大批量拆解的缺陷,本发明提供了一种多功能报废车辆破拆装置。In order to solve the defects of low dismantling efficiency and unsuitability for mass dismantling of scrapped vehicles existing in the prior art, the present invention provides a multifunctional scrapped vehicle salvaging device.
本发明的技术方案为,一种多功能报废车辆破拆装置,包括:The technical solution of the present invention is a multifunctional device for dismantling scrapped vehicles, comprising:
拆解臂、分别设置与所述拆解臂两侧的多个压紧臂、为所述破拆装置提供动力源的液压系统、用于控制所述液压系统启停的电控系统;所述拆解臂由顺序连接的具有摆动幅度的摆动座、可旋转变幅的大臂、可旋转变幅的二臂、可旋转的拆解工具构成,所述拆解工具具有多个可开合的卡爪。dismantling arm, a plurality of pressing arms respectively arranged on both sides of the dismantling arm, a hydraulic system providing a power source for the dismantling device, and an electric control system for controlling the start and stop of the hydraulic system; the The dismantling arm is composed of a swing seat with a swing amplitude, a large arm that can be rotated and amplified, a second arm that can be rotated and amplified, and a rotatable dismantling tool. The dismantling tool has multiple opening and closing Jaws.
优选的,所述压紧臂的一端为与压紧臂基础座连接的旋转点,另一端为与车辆接触的加压点,所述加压点具有多个相互分离的接触面。Preferably, one end of the pressing arm is a rotation point connected to the base of the pressing arm, and the other end is a pressure point in contact with the vehicle, and the pressure point has a plurality of contact surfaces separated from each other.
优选的,还包括:工作台,其具有拆解平台以及可伸缩的托架,所述托架为所述拆解平台的延伸平台;所述拆解臂、所述压紧臂、所述液压系统以及所述电控系统均位于所述拆解平台上。Preferably, it also includes: a workbench, which has a dismantling platform and a telescopic bracket, and the bracket is an extension platform of the dismantling platform; the dismantling arm, the pressing arm, the hydraulic pressure Both the system and the electric control system are located on the dismantling platform.
优选的,摆动气缸与所述摆动座连接;大臂油缸的一端连接于所述摆动座,另一端可伸缩地连接于所述大臂;二臂油缸的一端连接于所述大臂,另一端可伸缩地连接于所述二臂;转锤油缸的一端连接于所述二臂,另一端可伸缩地连接于所述拆解工具的基座;压紧臂油缸与所述压紧臂连接。Preferably, the swing cylinder is connected to the swing seat; one end of the boom cylinder is connected to the swing seat, and the other end is telescopically connected to the boom; one end of the two-arm cylinder is connected to the boom, and the other end It is telescopically connected to the two arms; one end of the rotary hammer oil cylinder is connected to the two arms, and the other end is telescopically connected to the base of the disassembly tool; the pressing arm oil cylinder is connected to the pressing arm.
优选的,所述液压系统通过高压油管分别连接至所述摆动气缸、所述大臂油缸、所述二臂油缸、所述转锤油缸以及所述压紧臂油缸。Preferably, the hydraulic system is respectively connected to the swing cylinder, the boom cylinder, the two-arm cylinder, the rotary hammer cylinder and the pressing arm cylinder through high-pressure oil pipes.
优选的,还包括遥控器,其通过无线传输或者通讯线缆所述液压系统连接。Preferably, it also includes a remote controller, which is connected to the hydraulic system through wireless transmission or communication cables.
有益效果:本发明使用大臂油缸动力上下运动的大臂、使用二臂油缸动力上下运动的二臂,使用转锤油缸转动的破拆工具,以及使用摆动油缸摆动的摆动座使得大臂、二臂、破拆工具在空间内自由运动,实现对报废车辆从各种角度进行夹取、挤压、撕扯等动作。并且本发明还使用压紧臂油缸动力进行压紧动作的压紧臂,用于在破拆报废车辆时,固定车辆不使其移动。因此,上述结构的破拆装置能够实现大批量的拆解动作,显著提高拆解报废车辆的效率。Beneficial effects: the present invention uses the big arm that moves up and down with the power of the big arm oil cylinder, the second arm that uses the power of the second arm oil cylinder to move up and down, the rescue tool that uses the rotary hammer oil cylinder to rotate, and the swing seat that uses the swing oil cylinder to make the big arm, the two Arms and demolition tools can move freely in the space to realize actions such as clamping, squeezing, and tearing scrapped vehicles from various angles. And the present invention also uses the pressing arm of pressing arm oil cylinder power to carry out pressing action, is used for when dismantling scrapped vehicle, fixes vehicle and does not make it move. Therefore, the demolition device with the above structure can realize a large number of dismantling operations, and significantly improve the efficiency of dismantling scrapped vehicles.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1为本发明的一种多功能报废车辆破拆装置的主视图;Fig. 1 is the front view of a kind of multifunctional salvaged vehicle dismantling device of the present invention;
图2为本发明的一种多功能报废车辆破拆装置的俯视图;Fig. 2 is a top view of a multifunctional scrapped vehicle demolition device of the present invention;
图3为本发明的一种多功能报废车辆破拆装置的左视图;Fig. 3 is a left view of a multifunctional scrapped vehicle dismantling device of the present invention;
图4为本发明的一种多功能报废车辆破拆装置的右视图;Fig. 4 is a right side view of a multifunctional scrapped vehicle dismantling device of the present invention;
图5为本发明的一种多功能报废车辆破拆装置的立体图;Fig. 5 is a perspective view of a multifunctional scrapped vehicle dismantling device of the present invention;
图6为本发明的一种多功能报废车辆破拆装置的工作状态示意图。Fig. 6 is a schematic diagram of a working state of a multi-functional salvaged vehicle salvaging device of the present invention.
图中各符号所表示的含义如下:The meanings of the symbols in the figure are as follows:
1-工作台;2-拆解臂;3-液压系统;4-电控系统;5-拆解平台;6-托架;7-压紧臂基础座;8-压紧臂油缸;9-压紧臂;10-拆解臂基座;11-摆动座;12-大臂;13-二臂;14-拆解工具;15-摆动油缸;16-大臂油缸;17-二臂油缸;18-转锤油缸;19-多路阀;20-电控柜;21-遥控器。1-workbench; 2-disassembly arm; 3-hydraulic system; 4-electric control system; 5-disassembly platform; 6-bracket; 7-compression arm base; 8-compression arm cylinder; 9- Compression arm; 10-disassembly arm base; 11-swing seat; 12-big arm; 13-two arms; 14-disassembly tool; 15-swing cylinder; 16-big arm cylinder; 17-two arm cylinder; 18-hammer oil cylinder; 19-multi-way valve; 20-electric control cabinet; 21-remote controller.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本发明,但并不构成对本发明的限定。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted here that the descriptions of these embodiments are used to help understand the present invention, but are not intended to limit the present invention.
结合图1至图6对本发明破拆装置的主要结构进行详细说明。多功能报废车辆破拆装置主要包括:工作台1、拆解臂2、为所述破拆装置提供动力源的液压系统3、用于控制所述液压系统启停的电控系统4。The main structure of the demolition device of the present invention will be described in detail with reference to FIGS. 1 to 6 . The multi-functional salvaged vehicle demolition device mainly includes: a workbench 1, a dismantling arm 2, a hydraulic system 3 providing a power source for the demolition device, and an electric control system 4 for controlling the start and stop of the hydraulic system.
工作台1用于报废车辆的放置和固定夹紧。工作台1包括一个固定的拆解平台5、一个可以伸缩的托架6。所述托架6为所述拆解平台5的延伸平台。所述拆解臂2、所述液压系统3以及所述电控系统4均位于所述拆解平台5上。Workbench 1 is used for placing and fixing clamping of scrapped vehicles. The workbench 1 includes a fixed disassembly platform 5 and a telescopic bracket 6 . The bracket 6 is an extended platform of the disassembly platform 5 . The dismantling arm 2 , the hydraulic system 3 and the electric control system 4 are all located on the dismantling platform 5 .
多个压紧臂9分别设置于所述拆解臂2的两侧。在本实施例中,在工作台1的两侧各有一个用于压紧报废车辆的压紧臂基础座7、压紧臂油缸8和压紧臂9。所述压紧臂9的一端为与压紧臂基础座7连接的旋转点,另一端为与车辆接触的加压点。所述加压点具有多个相互分离的接触面。而且,压紧臂油缸8与所述压紧臂9连接,从而为压紧臂的抬起落下提供动力。A plurality of pressing arms 9 are respectively arranged on two sides of the dismantling arm 2 . In this embodiment, there are a pressing arm base 7, a pressing arm oil cylinder 8 and a pressing arm 9 for pressing scrapped vehicles on both sides of the workbench 1 respectively. One end of the pressing arm 9 is a rotation point connected with the pressing arm base 7, and the other end is a pressing point contacting with the vehicle. The pressure point has a plurality of mutually separated contact surfaces. Moreover, the pressing arm oil cylinder 8 is connected with the pressing arm 9, so as to provide power for the lifting and falling of the pressing arm.
拆解臂2,主要包含一个与工作台相连的拆解臂基座10,以及顺序连接的一个可以左右摆动的摆动座11,一个可旋转变幅的大臂12,一个可旋转变幅的二臂13,一个可旋转的拆解工具14。其中,旋转的动作是以机构的旋转支点进行的。而变幅是指机构的角度,把机构抬起来叫起幅,把机构落下去叫落幅。所述拆解工具14具有多个可开合的卡爪,以实施夹取、挤压、撕扯、拧断等动作。为拆解臂2提供的动力的装置主要包括:用于摆动座11摆动的摆动油缸15、用于大臂12旋转变幅的大臂油缸16、用于二臂13旋转变幅的二臂油缸17、用于拆解工具14旋转变幅的转锤油缸18。The dismantling arm 2 mainly includes a dismantling arm base 10 connected to the workbench, a swing seat 11 that can swing left and right, a large arm 12 that can rotate and change amplitude, and a second arm that can rotate and change amplitude. Arm 13, a rotatable dismantling tool 14. Wherein, the action of rotation is carried out with the rotation fulcrum of the mechanism. The variable amplitude refers to the angle of the mechanism. Lifting the mechanism is called the starting amplitude, and dropping the mechanism is called the falling amplitude. The dismantling tool 14 has multiple claws that can be opened and closed to carry out actions such as clamping, squeezing, tearing, twisting and the like. The device for dismantling the power provided by the arm 2 mainly includes: the swing oil cylinder 15 used for swinging the swing seat 11, the boom oil cylinder 16 used for the rotation and amplitude of the boom 12, and the second arm oil cylinder for the rotation and amplitude of the second arm 13 17. Rotary hammer oil cylinder 18 for dismantling the tool 14 to rotate and change amplitude.
液压系统3包括一个提供液压动力的液压站,以及一个控制各个油缸动作的多路阀19。液压系统3通过高压油管分别连接至所述摆动气缸15、所述大臂油缸16、所述二臂油缸17、所述转锤油缸18以及所述压紧臂油缸8。电控系统4包括一个控制液压站电力控制的电控柜20,以及一个用于控制设备启停以及控制多路阀的有线或无线传输的遥控器21。The hydraulic system 3 includes a hydraulic station that provides hydraulic power, and a multi-way valve 19 that controls the actions of each oil cylinder. The hydraulic system 3 is respectively connected to the swing cylinder 15 , the boom cylinder 16 , the two-arm cylinder 17 , the rotary hammer cylinder 18 and the pressing arm cylinder 8 through high-pressure oil pipes. The electric control system 4 includes an electric control cabinet 20 for controlling the power control of the hydraulic station, and a remote controller 21 for controlling the start and stop of the equipment and the wired or wireless transmission of the multi-way valve.
利用本发明的拆解装置进行报废车辆拆解工作时,需要先将待拆解报废车辆放置工作台1的合适位置,并用压紧臂9向下压紧待拆解报废车辆。确认车辆被压紧后,利用摆动座11、大臂12、二臂13、拆解工具14的变幅形成组合动作,在空间范围内移动拆解工具14的位置与角度,从而实现对报废车辆进行各部分进行夹取、挤压、撕扯、拧断等拆解工作。当报废车辆前端被拆解完毕后,压紧臂9向上动作松开车辆,然后使用拆解臂2将车辆向工作臂2方向拖拽,再使用压紧臂9向下压紧待拆解报废车辆,进行车辆后半部的拆解工作。同时,可在报废车辆破拆装置旁放置多个托盘,用于分类放置从报废车辆中拆解出来的不同部件、不同材料以进行材料的分拣工作。When using the dismantling device of the present invention to disassemble scrapped vehicles, it is necessary to first place the scrapped vehicles to be disassembled at a suitable position on the workbench 1, and use the pressing arm 9 to press down the scrapped vehicles to be disassembled. After confirming that the vehicle is compacted, use the swing seat 11, the big arm 12, the second arm 13, and the dismantling tool 14 to form a combined action to move the position and angle of the dismantling tool 14 within the spatial range, so as to realize the inspection of scrapped vehicles. Carry out disassembly work such as clamping, squeezing, tearing, twisting, etc. of each part. After the front end of the scrapped vehicle is disassembled, the pressing arm 9 moves upward to release the vehicle, then uses the dismantling arm 2 to drag the vehicle toward the working arm 2, and then uses the pressing arm 9 to press down to be dismantled and scrapped Vehicle, dismantling the rear half of the vehicle. At the same time, a plurality of trays can be placed beside the scrapped vehicle salvage device for sorting and placing different parts and materials dismantled from scrapped vehicles for material sorting.
以上结合附图对本发明的实施方式作了详细说明,但本发明不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本发明的保护范围内。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and modifications to these embodiments still fall within the protection scope of the present invention.
Claims (6)
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CN109939946A (en) * | 2019-04-25 | 2019-06-28 | 常州机电职业技术学院 | A classify feed divider for part |
CN113341822A (en) * | 2021-06-17 | 2021-09-03 | 中智电气南京有限公司 | Electric control system and method for sorting type breaking and disassembling machine |
CN114250817A (en) * | 2021-12-30 | 2022-03-29 | 徐州徐工挖掘机械有限公司 | Multifunctional crawler-type chassis and excavator |
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CN114250817A (en) * | 2021-12-30 | 2022-03-29 | 徐州徐工挖掘机械有限公司 | Multifunctional crawler-type chassis and excavator |
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