CN108176642A - Intelligent and high-efficiency steel scrap dedusting pilot test system and dust removal method - Google Patents
Intelligent and high-efficiency steel scrap dedusting pilot test system and dust removal method Download PDFInfo
- Publication number
- CN108176642A CN108176642A CN201711386259.4A CN201711386259A CN108176642A CN 108176642 A CN108176642 A CN 108176642A CN 201711386259 A CN201711386259 A CN 201711386259A CN 108176642 A CN108176642 A CN 108176642A
- Authority
- CN
- China
- Prior art keywords
- drying box
- fixedly connected
- steel scrap
- dedusting
- cleaning pipes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
Abstract
The invention discloses intelligent and high-efficiency steel scrap dedusting pilot test systems, including drying box and feed hopper, the feeding funnel bottom part is installed with feeding storehouse, the first supporting leg is fixedly connected with below the feeding storehouse, Cleaning pipes are fixedly connected on the right side of the feeding storehouse, it is intermediate above the Cleaning pipes right end to be installed with cleannes analyzer, the Cleaning pipes bottom inner surface transmission is equipped with the first transmission shaft, second driving shaft is sequentially connected with above the drying box bottom inner surface, the second supporting leg is fixedly connected with below the drying box, discharge port is offered among the drying box right side, feeding groove is fixedly connected on the right side of the discharge port, splicing trolley is installed on the right side of the drying box, universal wheel is fixedly connected with below the splicing trolley.The configuration of the present invention is simple, it is convenient and practical, it is tested, and provide prioritization scheme to steel scrap dust removing effects by intelligence system.
Description
Technical field
The present invention relates to steel scrap dedusting pilot test system technical fields, specially intelligent and high-efficiency steel scrap dedusting pilot test system.
Background technology
Pilot scale is exactly the experiment before product is put into serial production, and is that product is tested in the antenatal small-scale of large scale quantities.Pilot scale
It substantially can volume production after success.Whether product manager identifies project can do, and laboratory test ownership research and development department completes,
" lab scale " and " pilot scale " system ownership pilot scale department completes, and Liang Ge departments have respective technique and quality personnel to participate in, and are related to steel scrap
The aspect of dedusting pilot test system is even more important.And existing steel scrap dedusting pilot test system generally existing, it is inconvenient to use, it is impossible to right
Steel scrap dust removing effects are tested, and provide prioritization scheme.
Invention content
The purpose of the present invention is to provide intelligent and high-efficiency steel scrap dedusting pilot test system, to solve to propose in above-mentioned background technology
The problem of.
To achieve the above object, the present invention provides following technical solution：Intelligent and high-efficiency steel scrap dedusting pilot test system, including dry
Dry case and feed hopper, the feeding funnel bottom part are installed with feeding storehouse, the first support are fixedly connected with below the feeding storehouse
Leg, the feeding storehouse right side are fixedly connected with Cleaning pipes, and the Cleaning pipes right end top is intermediate to be installed with cleannes
Analyzer, the Cleaning pipes bottom inner surface transmission are equipped with the first transmission shaft, are sequentially connected above first transmission shaft
There is the first material-conveying belt, the Cleaning pipes inside upper surface is installed with cleaning sprayer, on the drying box bottom inner surface
Side is sequentially connected with second driving shaft, is sequentially connected with the second material-conveying belt above the second driving shaft, inside the drying box
Lower surface offers drying wind turbine mouth, and total score parser, the drying box are installed with above the drying box inner right side face
Observation window is offered among positive, is installed on the right side of the observation by keyboard, is installed with above the drying box wet
Detector is spent, the second supporting leg is fixedly connected with below the drying box, discharge port is offered among the drying box right side,
Feeding groove is fixedly connected on the right side of the discharge port, splicing trolley, the splicing trolley lower section are installed on the right side of the drying box
It is fixedly connected with universal wheel.
Preferably, the Cleaning pipes are fixedly connected with drying box by bolt group.
Preferably, the Cleaning pipes bottom offers mudhole, and mudhole is connected to filtering ponds by pipeline.
Preferably, the moisture detector, cleannes analyzer and total score parser are anti-by signal projector and cleannes
Module, humidity feedback module and general feedback module is presented to be electrically connected.
Preferably, the cleannes feedback module, humidity feedback module and general feedback module and data collection center electricity
Property connection, the data received are issued data processing module by the data collection center, and the data processing module will receive
To data analyzed and handled, then send the data to feedback adjustment center, the feedback adjustment center is to feedback coefficient
According to being adjusted and optimizing, prioritization scheme is being sent to server terminal.
Compared with prior art, the beneficial effects of the invention are as follows：The configuration of the present invention is simple, it is convenient and practical, pass through intelligent system
System tests to steel scrap dust removing effects, and provide prioritization scheme, by setting moisture detector, cleannes analyzer and total score
Parser can timely feedback each process of steel scrap dedusting device, and feedback data is being carried out by feedback adjustment center
It adjusts and optimizes, mudhole is offered, and mudhole is connected to filtering ponds by pipeline by Cleaning pipes bottom, can be realized
Water resource is recycled, is economized on resources, observation window is offered by the way that drying box front is intermediate, steel scrap drying process can be carried out
Regulation and control set suitable dry wind-force, to achieve the purpose that save electric power energy.
Description of the drawings
Fig. 1 is agent structure schematic diagram of the present invention；
Fig. 2 is Cleaning pipes internal structure schematic diagram of the present invention；
Fig. 3 is drying box internal structure schematic diagram of the present invention；
Fig. 4 is present system work flow diagram.
In figure：1 feeding storehouse, 2 first supporting legs, 3 second supporting legs, 4 observation windows, 5 press keyboard, 6 discharge ports, 7 universal wheels,
8 splicing trolleys, 9 feeding grooves, 10 moisture detectors, 11 drying boxes, 12 cleannes analyzers, 13 Cleaning pipes, 14 feed hoppers, 15
First material-conveying belt, 16 cleaning sprayers, 17 first transmission shafts, 18 second material-conveying belts, 19 second driving shafts, 20 drying wind turbine mouths, 21
Total score parser, 22 cleannes feedback modules, 23 humidity feedback modules, 24 general feedback modules, 25 data collection centers, 26 data
Processing module, 27 feedback adjustment centers, 28 server terminals.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the orientation of the instructions such as term " vertical ", " on ", " under ", " level "
Or position relationship is based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplifies description, and
It is not instruction or implies signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore
It is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or one
Connect to body；Can be mechanical connection or electrical connection；It can be directly connected, it can also be indirect by intermediary
It is connected, can is the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution：Intelligent and high-efficiency steel scrap dedusting pilot test system, including drying
Case 11 and feed hopper 14,14 bottom of feed hopper are installed with feeding storehouse 1, and 1 lower section of feeding storehouse is fixedly connected with the
One supporting leg 2,1 right side of feeding storehouse are fixedly connected with Cleaning pipes 13, and the Cleaning pipes 13 pass through spiral shell with drying box 11
Bolt group is fixedly connected, and easy to disassemble and maintenance, 13 bottom of Cleaning pipes offers mudhole, and mudhole passes through pipeline
Filtering ponds are connected to, is used to implement and recycles water resource, are economized on resources, intermediate fixed peace above 13 right end of Cleaning pipes
Equipped with cleannes analyzer 12,13 bottom inner surface of the Cleaning pipes transmission is equipped with the first transmission shaft 17, and described first passes
17 top of moving axis is sequentially connected with the first material-conveying belt 15, and 13 inside upper surface of Cleaning pipes is installed with cleaning sprayer
16,11 bottom inner surface of the drying box top is sequentially connected with second driving shaft 19, and 19 top of second driving shaft is driven
The second material-conveying belt 18 is connected with, for conveying steel scrap to be dried, 11 bottom inner surface of drying box offers drying wind turbine
For drying the moisture on steel scrap, total score parser 21 is installed with above the 11 inner right side face of drying box for mouth 20, described
The front of drying box 11 is intermediate to offer observation window 4, and 4 right side of observation window is installed with by keyboard 5, on the drying box 11
Side is installed with moisture detector 10, and the moisture detector 10, cleannes analyzer 12 and total score parser 21 pass through signal
Transmitter is electrically connected with cleannes feedback module 22, humidity feedback module 23 and general feedback module 24, can be by device pair
The feedback data of each process of steel scrap dedusting is sent in time, and 11 lower section of drying box is fixedly connected with the second supporting leg
3, discharge port 6 is offered among 11 right side of drying box, 6 right side of discharge port is fixedly connected with feeding groove 9, described dry
Dry 11 right side of case is equipped with splicing trolley 8, and 8 lower section of splicing trolley is fixedly connected with universal wheel 7, and the cleannes feed back mould
Block 22, humidity feedback module 23 and general feedback module 24 are electrically connected with data collection center 25, the data collection center
The data received are issued data processing module 26 by 25, the data processing module 26 by the data received carry out analysis and
Processing, then sends the data to feedback adjustment center 27, and the feedback adjustment center 27 is adjusted feedback data and excellent
Change, prioritization scheme is being sent to server terminal 28, is being tested by intelligence system to steel scrap dust removing effects, and provide excellent
Change scheme.
Sediment in filtering ponds is periodically recycled, and specific method is as follows：
(1) sediment in filtering ponds is pulled out, controls the water content of sediment in 12%-15%；
(2) it pelletizes after the sediment in step (1) is mixed with flux, the mass ratio of sediment and flux is 100:
3, obtain melting particle, the humidity of melting particle is sent into smelting furnace from charge door and is melted in 9-10%, grain size 110mm
Refining；
(3) using oxygen as fuel, smelting furnace is heated, control the reaction zone temperature of smelting furnace for 1500 DEG C with
On, after smelting stove high melt, produce molten metal, high-temperature molten slag and containing low concentration SO2Flue gas；
(4) by low concentration SO2It introduces in purification chimney and carries out purified treatment, molten metal is refined, high-temperature molten slag fishing
Go out.
Low concentration SO2Processing method it is as follows：
S1. low concentration SO smelting furnace generated2Chimney is passed through, starts air gun, spray gun and tail gas stream contrainjection
Hot-air or oxygen make oxygen mix second-time burning with high-temperature tail gas；Er Evil are eliminated because of pernicious gases such as, formaldehyde；
S2. the high-temperature tail gas after burning enters high-temperature tail gas heat exchanger, and waste heat is utilized using heat exchanger；
S3. the tail gas after exchanging heat enters spray chamber, water at low temperature is sprayed into spray chamber using nozzle, to the particle in tail gas
Object and dust carry out spray capture, and sewage flows into sedimentation basin recycling, and sediment recycles metal for smelting；
S4. the tail gas after spraying enters desulfurizing tower desulfurization process, finally enters gas composition analyzer, analyzes in tail gas
Ingredient directly empties after qualified, and unqualified return incinerator participates in burning processing again.
Further, the hot-air and low concentration SO sprayed into above-mentioned steps S12Volume ratio be 0.8：1.2, the parameter
Design the pernicious gas in tail gas is enabled to fully to burn.
Operation principle：In use, steel scrap is poured by feed hopper 14, then steel scrap is transported to the first conveying by feeding storehouse 1
It on band 15, is driven by the first material-conveying belt 15 into Cleaning pipes 13, then starts cleaning sprayer 16 to steel scrap by pressing keyboard 5
It is cleaned, after the completion of wash phase, steel scrap is transported on the second material-conveying belt 18, is driven by the second material-conveying belt 18 into drying box
11, start drying wind turbine by pressing keyboard 5, the drying wind turbine mouth 20 opened up by 11 bottom inner surface of drying box is dried on steel scrap
Moisture, finally entered in splicing trolley 8 by feeding groove 9, then transported by worker, moisture detector 10, cleaning in whole process
Analyzer 12 and total score parser 21 are spent, device timely feedbacks each process of steel scrap dedusting, transfers data to data receipts
The data received are issued data processing module 26 by collection center 25, data collection center 25, and the data processing module 26 will
The data received are analyzed and are handled, and then send the data to feedback adjustment center 27, the feedback adjustment center 27
Feedback data is adjusted and is optimized, prioritization scheme is being sent to server terminal 28, steel scrap is removed by intelligence system
Dirt effect is tested, and provides prioritization scheme.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. intelligent and high-efficiency steel scrap dedusting pilot test system, including drying box (11) and feed hopper (14), it is characterised in that：The charging
Bucket (14) bottom is installed with feeding storehouse (1), and the first supporting leg (2) is fixedly connected with below the feeding storehouse (1), described to send
Cleaning pipes (13) are fixedly connected on the right side of feed bin (1), Cleaning pipes (13) the right end top is intermediate to be installed with cleaning
Analyzer (12) is spent, Cleaning pipes (13) the bottom inner surface transmission is equipped with the first transmission shaft (17), first transmission
The first material-conveying belt (15) is sequentially connected with above axis (17), Cleaning pipes (13) inside upper surface is installed with cleaning spray
Head (16), drying box (11) the bottom inner surface top are sequentially connected with second driving shaft (19), the second driving shaft
(19) top is sequentially connected with the second material-conveying belt (18), and drying box (11) bottom inner surface offers drying wind turbine mouth
(20), total score parser (21) is installed with above drying box (11) the inner right side face, during the drying box (11) is positive
Between offer observation window (4), be installed on the right side of the observation window (4) by keyboard (5), it is fixed above the drying box (11)
Moisture detector (10) is installed, the second supporting leg (3), the drying box (11) are fixedly connected with below the drying box (11)
Discharge port (6) is offered among right side, feeding groove (9), the drying box (11) are fixedly connected on the right side of the discharge port (6)
Right side is equipped with splicing trolley (8), and universal wheel (7), the Cleaning pipes (13) are fixedly connected with below the splicing trolley (8)
Bottom offers mudhole, and mudhole is connected to filtering ponds by pipeline, and the sediment in filtering ponds periodically carries out recycling profit
With.
2. intelligent and high-efficiency steel scrap dedusting pilot test system according to claim 1, it is characterised in that：The Cleaning pipes (13)
It is fixedly connected with drying box (11) by bolt group.
3. intelligent and high-efficiency steel scrap dedusting pilot test system according to claim 1, it is characterised in that：The moisture detector
(10), cleannes analyzer (12) and total score parser (21) are anti-by signal projector and cleannes feedback module (22), humidity
It presents module (23) and general feedback module (24) is electrically connected.
4. intelligent and high-efficiency steel scrap dedusting pilot test system according to claim 1, it is characterised in that：The cleannes feed back mould
Block (22), humidity feedback module (23) and general feedback module (24) are electrically connected with data collection center (25), the data
The data received are issued data processing module (26) by collection center (25), and the data processing module (26) is by what is received
Data are analyzed and are handled, and then send the data to feedback adjustment center (27), the feedback adjustment center (27) is to anti-
Feedback data are adjusted and optimize, and prioritization scheme is being sent to server terminal (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711386259.4A CN108176642A (en) | 2017-12-20 | 2017-12-20 | Intelligent and high-efficiency steel scrap dedusting pilot test system and dust removal method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711386259.4A CN108176642A (en) | 2017-12-20 | 2017-12-20 | Intelligent and high-efficiency steel scrap dedusting pilot test system and dust removal method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108176642A true CN108176642A (en) | 2018-06-19 |
Family
ID=62546604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711386259.4A Pending CN108176642A (en) | 2017-12-20 | 2017-12-20 | Intelligent and high-efficiency steel scrap dedusting pilot test system and dust removal method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108176642A (en) |
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| CN106671309A (en) * | 2015-11-10 | 2017-05-17 | 洪鸿波 | Environment-friendly multi-stage mixed-type raw material automatic processing system and method |
| CN107321706A (en) * | 2017-08-22 | 2017-11-07 | 苏州市永通不锈钢有限公司 | A kind of copper scrap removes iron dedusting device |
| CN207872666U (en) * | 2017-12-20 | 2018-09-18 | 安徽凤杰金属资源有限公司 | Intelligent and high-efficiency steel scrap dedusting pilot test system |
-
2017
- 2017-12-20 CN CN201711386259.4A patent/CN108176642A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090001736U (en) * | 2007-08-20 | 2009-02-25 | 디에이치엠(주) | Automatic car washing machine for full-sized car |
| CN202803687U (en) * | 2012-09-26 | 2013-03-20 | 龙宇电子(梅州)有限公司 | Steel plate cleaning and drying device special for copper-clad plate processing |
| CN103263233A (en) * | 2013-05-29 | 2013-08-28 | 洛阳理工学院 | Intelligent towel drier and drying method |
| CN103757152A (en) * | 2014-01-03 | 2014-04-30 | 中冶东方工程技术有限公司 | Method and device for treating steel slag |
| CN106671309A (en) * | 2015-11-10 | 2017-05-17 | 洪鸿波 | Environment-friendly multi-stage mixed-type raw material automatic processing system and method |
| CN205926419U (en) * | 2016-11-08 | 2017-02-08 | 天津市连兴达机械设备有限公司 | Can wash stoving automobile parts's conveyer |
| CN107321706A (en) * | 2017-08-22 | 2017-11-07 | 苏州市永通不锈钢有限公司 | A kind of copper scrap removes iron dedusting device |
| CN207872666U (en) * | 2017-12-20 | 2018-09-18 | 安徽凤杰金属资源有限公司 | Intelligent and high-efficiency steel scrap dedusting pilot test system |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20180619 |
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