CN108176623A - The method of battery appearance scale removal - Google Patents
The method of battery appearance scale removal Download PDFInfo
- Publication number
- CN108176623A CN108176623A CN201711449433.5A CN201711449433A CN108176623A CN 108176623 A CN108176623 A CN 108176623A CN 201711449433 A CN201711449433 A CN 201711449433A CN 108176623 A CN108176623 A CN 108176623A
- Authority
- CN
- China
- Prior art keywords
- battery
- snaking
- scale removal
- conveyer belt
- accumulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 239000010935 stainless steel Substances 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 9
- 230000007723 transport mechanism Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000003796 beauty Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 239000003792 electrolyte Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000011149 active material Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000628997 Flos Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses the methods of battery appearance scale removal, are related to battery technology field.Include the following steps, step 1, by the battery with the incrustation scale successively orderly centre for being placed on conveyer belt；Step 2, starts conveyer belt, and the side of battery enters next scale removal process by snaking mechanism sweeps；Step 3, the battery placed on the transfer mechanism are entered in rinsing machine, and are arranged on the washing spray device inside rinsing machine and are carried out snaking；Step 4 carries out hot blast drying using symmetrically arranged several air knife mouths are tilted to the battery after snaking.The present invention passes sequentially through snaking mechanism and washing spray device and carries out scale removal to accumulator, and it is dried up finally by high-pressure hot wind, the method improves the beauty of battery, it avoids bad products and flows to subsequent processing, reduce scrap with it is bad, return of goods rate is reduced, has saved the production and operation cost of accumulator.
Description
Technical field
The invention belongs to battery technology field, more particularly to the method for battery appearance scale removal.
Background technology
Lead-acid battery has had the history of 130 years, have dependable performance, mature production technology, it is at low cost the advantages that.At present
The electric bicycle overwhelming majority be using sealing-type lead-acid battery.Sealing-type lead-acid battery is by positive and negative pole plate interfolded
It is arranged in battery case, is isolated between positive and negative pole plate with insulating barrier.When electrolyte is filled in battery case, electrolyte with
Lead plaster on positive and negative pole plate is chemically reacted, and when battery charges, positive plate lead plaster is converted to brown lead oxide, bears the lead on plate
Cream is converted to spongy lead, and the sulfuric acid components in lead plaster are discharged into electrolyte, and the sulfuric acid concentration in electrolyte is continuously increased, electricity
Cell voltage rises, and puts aside energy；When the cell is discharged, positive plate active material is converted to lead sulfate, and negative plate active material also converts
Into lead sulfate, and the sulfuric acid in Electolyte-absorptive, the sulfuric acid concentration in electrolyte constantly reduces, and cell voltage declines, battery pair
Outer output energy.Therefore the cycle charge-discharge of battery is the process that electric energy is constantly converted with chemical energy, final realization energy
Storage and release.And it is current, the usage amount of lead-acid accumulator is bigger in the market, technical maturity, and performance is stablized, and pushes well
The development of electric vehicle industry.
But during Battery formation, since temperature raises, battery surface can form one layer of white incrustation scale, in battery charge and discharge
After electricity, incrustation scale is the most apparent, leads to that battery appearance is impacted, and bad products flow to subsequent processing, increases moving back for battery
Goods rate increases production and operation cost, therefore a kind of method of battery appearance scale removal that requires study.
Invention content
The purpose of the present invention is to provide the method for battery appearance scale removal, by snaking mechanism and washing spray device to storing
Battery carries out scale removal, and is dried up finally by high-pressure hot wind, and it is difficult to solve existing battery outer incrustation scale, accumulator
Return of goods rate is high and accumulator product produces and the high problem of operation cost.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions：
The present invention is the method for battery appearance scale removal, is included the following steps,
Step 1, by the battery with the incrustation scale successively orderly centre for being placed on conveyer belt；
Step 2, starts conveyer belt, and the side of battery enters next scale removal process by snaking mechanism sweeps；
Step 3, the battery placed on the transfer mechanism are entered in rinsing machine, and are arranged on the water inside rinsing machine
Washing and spraying device carries out snaking；
Step 4 carries out hot blast drying using symmetrically arranged several air knife mouths are tilted to the battery after snaking.
Wherein, the snaking mechanism in the step 2 includes column, spring, stainless steel shrapnel and snaking roller, two groups of institutes
It states column to be symmetricly set in the fixed plate of conveyer belt both sides, a circle is provided on close all sides of column top described in two groups
Hole is connected with spring in the circular hole, stainless steel shrapnel, institute is fixedly connected between every group of spring being located at outside the circular hole
The outside for stating stainless steel shrapnel is enclosed with snaking roller.
Wherein, the snaking roller includes sponge and scale removal cloth, and the outside of the rust steel bomb piece is enclosed with sponge, the sea
Scale removal cloth is provided on continuous all sides.
Wherein, the washing spray device in the step 2 includes rectangle endless tube, support tube and " L " type water inlet pipe, described
Rectangle endless tube is formed by connecting by one group of water pipe A and water pipe B, the perpendicular water pipe A with the transport mechanism direction of transfer
Middle part is disposed an outwardly facing the inclination nozzle A in the middle part of the rectangle endless tube, and the middle part of the water pipe B is connected with the top of support tube
Logical, the bottom of the support tube is disposed an outwardly facing the nozzle B of transport mechanism, and the bottom end of the support tube is communicated with water inlet pipe.
Wherein, the nozzle A and the slanted angle of the plane where the rectangle endless tube are 45 °.
Wherein, the quantity of the air knife mouth is a, and the angle of inclination of the air knife mouth is 45 °.
The invention has the advantages that：
1st, the present invention is combined into snaking mechanism by column, spring, stainless steel shrapnel and snaking roller and realizes to accumulator
Elastic scale removal, effectively eliminate the incrustation scale of two side of accumulator, improve the beauty of accumulator, reduce return of goods rate and product
Production and the cost of operation.
2nd, the present invention realizes that high water leaching is carried out to the top of accumulator and front/rear end to remove by the nozzle A on rectangle endless tube
Dirt, and pass through nozzle B and carry out secondary scale removal to the side of accumulator, further improve the aesthetic appearance of battery, and battery moves back
Goods rate is reduced with production cost operation, and it is less scrap with it is bad, improve the quality of accumulator.
3rd, the present invention carries out high-voltage hot blast drying by several air knife mouths to accumulator, avoids accumulator and secondary production occurs
Raw dirt improves the quality and beauty of accumulator.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, embodiment will be described below required
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the structure diagram of snaking mechanism of the present invention；
Fig. 2 is the structure diagram of snaking roller of the present invention；
Fig. 3 is the structure diagram of washing spray device of the present invention；
In attached drawing, parts list represented by the reference numerals are as follows：
1- snakings mechanism, 2- washing spray devices, 101- columns, 102- springs, 103- stainless steel shrapnels, the rolling of 104- snakings
Cylinder, 201- rectangle endless tubes, 202- support tubes, 203- water inlet pipes, 204- nozzles A, 205- nozzle B, 1011- circular hole, 1041- seas
Silk floss, 1042- scale removal cloth, 2011- water pipes A, 2012- water pipe B.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that term " trepanning ", " on ", " under ", " thickness ", " top ", " in ",
Indicating positions or the position relationship such as " length ", " interior ", " surrounding " are for only for ease of the description present invention and simplify description, without
It is instruction or implies that signified component or element there must be specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.
As shown in Figs. 1-3, the present invention is the method for battery appearance scale removal, is included the following steps,
Step 1, by the battery with the incrustation scale successively orderly centre for being placed on conveyer belt；
Step 2 starts conveyer belt, and the side of battery is cleaned by snaking mechanism 1, and enters next scale removal process；
Step 3, the battery placed on the transfer mechanism are entered in rinsing machine, and are arranged on the water inside rinsing machine
Washing and spraying device 2 carries out snaking；
Step 4, using tilt symmetrically arranged eight air knife mouths to after snaking battery carry out high-voltage hot blast drying, eight
A air knife mouth is uniformly symmetricly set on rear side of rinsing machine, and air knife mouth slant setting, convenient for the preceding head of accumulator and back
Face is dried up, and avoids secondary fouling.
Wherein, the snaking mechanism 1 in step 2 includes column 101, spring 102, stainless steel shrapnel 103 and snaking roller
104, two groups of columns 101 are symmetricly set in the fixed plate of conveyer belt both sides, on close all sides on two groups of 101 tops of column
A circular hole 1011 is provided with, spring 102 is connected in circular hole 1011, is fixed between every group of spring 102 being located at outside circular hole 1011
Stainless steel shrapnel 103 is connected with, the outside of stainless steel shrapnel 103 is enclosed with snaking roller 104, and snaking roller 104 can be to leaning on
The accumulator side of nearly snaking mechanism 1 carries out snaking, and using the elasticity of shrapnel 103 and spring 102, elasticity is carried out to accumulator
Snaking avoids damaging accumulator.
Wherein, snaking roller 104 includes sponge 1041 and scale removal cloth 1042, and the outside of rust steel bomb piece 103 is enclosed with sponge
1041, scale removal cloth 1042 is provided on all sides of sponge 1041, scale removal cloth 1042 can be to carrying out snaking, and sponge 1041 plays
The effect of buffering and substantial scale removal cloth 1042, avoids the damage to battery, improves the qualification rate of battery.
Wherein, the washing spray device 2 in step 2 includes rectangle endless tube 201, support tube 202 and " L " type water inlet pipe
203, the rectangle endless tube that rectangle endless tube 201 is formed by connecting by one group of circle water pipe A2011 and one group of circle water pipe B2012, with biography
The inclination nozzle A204 at 201 middle part of rectangle endless tube is disposed an outwardly facing in the middle part of the water pipe A2011 for sending mechanism direction of transfer perpendicular,
Two inclined nozzle A204 can carry out effective water to the preceding head of battery and rear head respectively and drench scale removal, improve battery
Beauty, reduce the return of goods rate of battery, the middle part of water pipe B2012 is connected with the top of support tube 202, the bottom of support tube 202
Portion is disposed an outwardly facing the nozzle B205 of transport mechanism, and two nozzle B205, which can respectively drench the two sides of battery progress water, remove
Dirt, further improves the beauty of accumulator, and the bottom end of support tube 202 is communicated with water inlet pipe 203.
Wherein, the slanted angle of the plane where nozzle A204 and rectangle endless tube 201 is 45 °, this angle can be convenient for pair
Accumulator carries out high-pressure spraying.
Wherein, the quantity of air knife mouth is 8, and the angle of inclination of air knife mouth is 45 °, 8 air knife mouths tilt it is arranged symmetrically,
4 preceding head to accumulator carry out hot blast drying, and 4 rear head to accumulator carry out hot blast drying, ensure that accumulator
Preceding head and rear head on moisture dry up in time, avoid it is secondary generation incrustation scale the occurrence of.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
At least one implementation of the present invention is contained in reference to the embodiment or example particular features, structures, materials, or characteristics described
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can close in any one or more embodiments or example
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is in order to preferably explain the present invention
Principle and practical application, so as to which skilled artisan be enable to be best understood by and utilize the present invention.The present invention is only
It is limited by claims and its four corner and equivalent.
Claims (6)
1. the method for battery appearance scale removal, it is characterised in that：Include the following steps,
Step 1, by the battery with the incrustation scale successively orderly centre for being placed on conveyer belt；
Step 2 starts conveyer belt, and the side of battery is cleaned by snaking mechanism (1), and enters next scale removal process；
Step 3, the battery placed on the transfer mechanism are entered in rinsing machine, and are arranged on the water washing spray inside rinsing machine
Shower device (2) carries out snaking；
Step 4 carries out hot blast drying using symmetrically arranged several air knife mouths are tilted to the battery after snaking.
2. the method for battery appearance scale removal according to claim 1, which is characterized in that the snaking mechanism in the step 2
(1) including column (101), spring (102), stainless steel shrapnel (103) and snaking roller (104), column (101) is right described in two groups
Title is arranged in the fixed plate of conveyer belt both sides, and a circular hole is provided on close all sides on column (101) top described in two groups
(1011), spring (102) is connected in the circular hole (1011), the spring (102) external positioned at circular hole (1011) described in every group
Between be fixedly connected with stainless steel shrapnel (103), the outside of the stainless steel shrapnel (103) is enclosed with snaking roller (104).
3. the method for battery appearance scale removal according to claim 2, which is characterized in that the snaking roller (104) includes
Sponge (1041) and scale removal cloth (1042), the outside of the rust steel bomb piece (103) are enclosed with sponge (1041), the sponge
(1041) scale removal cloth (1042) is provided on all sides.
4. the method for battery appearance scale removal according to claim 1, which is characterized in that the washing spray in the step 2
Device (2) includes rectangle endless tube (201), support tube (202) and " L " type water inlet pipe (203), and the rectangle endless tube (201) is by one
Group water pipe A (2011) and one group of water pipe B (2012) are formed by connecting, the perpendicular water pipe A with the transport mechanism direction of transfer
(2011) the inclination nozzle A (204) being disposed an outwardly facing in the middle part of in the middle part of the rectangle endless tube (201), the water pipe B (2012)
Middle part is connected with the top of support tube (202), and the bottom of the support tube (202) is disposed an outwardly facing the nozzle B of transport mechanism
(205), the bottom end of the support tube (202) is communicated with water inlet pipe (203).
5. the method for battery appearance scale removal according to claim 4, which is characterized in that the nozzle A (204) and the square
The slanted angle of plane where shape endless tube (201) is 45 °.
6. the method for battery appearance scale removal according to claim 1, which is characterized in that the quantity of the air knife mouth is 8,
The angle of inclination of the air knife mouth is 45 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711449433.5A CN108176623A (en) | 2017-12-27 | 2017-12-27 | The method of battery appearance scale removal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711449433.5A CN108176623A (en) | 2017-12-27 | 2017-12-27 | The method of battery appearance scale removal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108176623A true CN108176623A (en) | 2018-06-19 |
Family
ID=62547833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711449433.5A Pending CN108176623A (en) | 2017-12-27 | 2017-12-27 | The method of battery appearance scale removal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108176623A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2665850A1 (en) * | 1990-08-17 | 1992-02-21 | Rabaud Sa | Machine for in situ cleaning of suspended drinking-tough lines |
| JPH08148165A (en) * | 1994-11-18 | 1996-06-07 | Toshiba Battery Co Ltd | Washing method and washing device for coin type battery |
| CN201115853Y (en) * | 2007-07-27 | 2008-09-17 | 深圳市邦凯电子有限公司 | Battery cleaning equipment |
| CN101276856A (en) * | 2008-04-30 | 2008-10-01 | 苏州纳米技术与纳米仿生研究所 | Process and equipment for etching and drying silicon solar cell |
| CN201261020Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Cylinder steel shell battery washer |
| CN202943058U (en) * | 2012-10-23 | 2013-05-22 | 福建省三净环保科技有限公司 | Cleaning system of lead-acid storage battery |
| CN204830762U (en) * | 2015-07-29 | 2015-12-02 | 长兴荣力机械有限公司 | Battery washer -drier |
| CN106322872A (en) * | 2016-09-07 | 2017-01-11 | 烟台民望机电技术有限公司 | Metallurgical cooling and air-drying mechanism |
-
2017
- 2017-12-27 CN CN201711449433.5A patent/CN108176623A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2665850A1 (en) * | 1990-08-17 | 1992-02-21 | Rabaud Sa | Machine for in situ cleaning of suspended drinking-tough lines |
| JPH08148165A (en) * | 1994-11-18 | 1996-06-07 | Toshiba Battery Co Ltd | Washing method and washing device for coin type battery |
| CN201115853Y (en) * | 2007-07-27 | 2008-09-17 | 深圳市邦凯电子有限公司 | Battery cleaning equipment |
| CN101276856A (en) * | 2008-04-30 | 2008-10-01 | 苏州纳米技术与纳米仿生研究所 | Process and equipment for etching and drying silicon solar cell |
| CN201261020Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Cylinder steel shell battery washer |
| CN202943058U (en) * | 2012-10-23 | 2013-05-22 | 福建省三净环保科技有限公司 | Cleaning system of lead-acid storage battery |
| CN204830762U (en) * | 2015-07-29 | 2015-12-02 | 长兴荣力机械有限公司 | Battery washer -drier |
| CN106322872A (en) * | 2016-09-07 | 2017-01-11 | 烟台民望机电技术有限公司 | Metallurgical cooling and air-drying mechanism |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180619 |