CN108172636A - A kind of composite material and its application for photovoltaic module synergy - Google Patents

A kind of composite material and its application for photovoltaic module synergy Download PDF

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Publication number
CN108172636A
CN108172636A CN201711497955.2A CN201711497955A CN108172636A CN 108172636 A CN108172636 A CN 108172636A CN 201711497955 A CN201711497955 A CN 201711497955A CN 108172636 A CN108172636 A CN 108172636A
Authority
CN
China
Prior art keywords
layer
composite material
photovoltaic module
reflective
synergy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711497955.2A
Other languages
Chinese (zh)
Inventor
宁小川
周志英
唐骏锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG XIANGBANG TECHNOLOGY Co.,Ltd.
Original Assignee
Zhejiang Run Auspicious Science And Technology Co Ltd
Zhejiang Xiang Bang Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Run Auspicious Science And Technology Co Ltd, Zhejiang Xiang Bang Polytron Technologies Inc filed Critical Zhejiang Run Auspicious Science And Technology Co Ltd
Priority to CN201711497955.2A priority Critical patent/CN108172636A/en
Publication of CN108172636A publication Critical patent/CN108172636A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/02168Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

Abstract

The present invention relates to a kind of composite material more particularly to a kind of composite materials and its application for photovoltaic module synergy.Including reflective layer and insulating protective layer, the reflective layer includes UV reflective layers, and the surface of the UV reflective layers is equipped with the aluminium plating membrane matched with UV reflective layers;The cross section of the UV reflective layers is shaggy tooth, and the end face of the shaggy tooth forms reflecting surface.A kind of composite material for photovoltaic module synergy and its further Improving The Quality of Products is applied, improve product stability energy.

Description

A kind of composite material and its application for photovoltaic module synergy
Technical field
The present invention relates to a kind of composite material more particularly to a kind of composite materials for photovoltaic module synergy and its should With.
Background technology
There is a kind of reflective composite material in the prior art, stick between the silica-based solar surrounding of photovoltaic and string piece White space region, can be good at improve solar components efficiency.Its principle is by reflected light by the diffusing reflection of light Crystal silicon solar batteries on piece is irradiated to again by glass back, so as to achieve the effect that put forward effect.Passed through with upper type unrestrained anti- It penetrates and understands the angle of total reflection that glass is not achieved in some light, glass loss is penetrated, so the illumination ratio using cell piece gap It is relatively not high.
Invention content
The present invention mainly solves the deficiencies in the prior art, provides a kind of compact-sized, is entered using rational design illumination Firing angle degree and reflection angle reach more than the angle of total reflection with making incident light maximum ratio, and the one kind being reflected on cell piece is used for The composite material of photovoltaic module synergy and its application.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals:
A kind of composite material for photovoltaic module synergy, including reflective layer and insulating protective layer, the reflective layer includes UV Reflective layer, the surface of the UV reflective layers are equipped with the aluminium plating membrane matched with UV reflective layers;The horizontal stroke of the UV reflective layers Section is shaggy tooth, and the end face of the shaggy tooth forms reflecting surface;
Insulating protective layer includes upper pet layer and lower pet layer, and the top of the lower pet layer is equipped with upper pet layer, and the UV is anti- Photosphere is located between pet layer and lower pet layer, and the UV reflective layers are equipped with synergy component with insulation protection interlayer.
Preferably, the synergy component includes EVA layer, surface and the bottom surface of the upper pet layer are respectively equipped with EVA Layer.
Preferably, the synergy component includes EVA layer and UV filled layers, the surface of the upper pet layer is equipped with EVA Filled layer is equipped between the bottom surface of layer, the surface of the aluminium plating membrane and upper pet layer.
Preferably, the filled layer is UV filled layers or EVA filled layers.
Preferably, the thickness of the upper pet layer and lower pet layer is respectively 0.1mm.
A kind of application of composite material for photovoltaic module synergy:
After photovoltaic module battery strings pendulum string, the composite material of 5~7mm width is uniformly sticked into the back electrode string piece with component Between about 1.5-4mm white space;Reflective surface and cell piece light-receiving surface are in the same direction, and composite material and cell piece gapless or gap are not More than 0.3mm;
The part for being located at string piece white space to composite material with 110~150 DEG C of heating modules or hot wind after laying is heated, It is made to be bonded with upper strata EVA to be held in position;Or sticked on the composite using laminator adhesive tape keep cell piece with it is compound The positioning of material;
Extended meeting to this pad pasting heat and be sticked with automation equipment afterwards.
Preferably, when sticking 60 silicon based cells components(Wherein longitudinal direction string 10, direction battery;6 between transversal flaps Piece battery), pad pasting unit can be entered by assembly line after automatic laying battery strings equipment has laid battery strings.Pad pasting unit Position where component is positioned, starts to stick reflective pad pasting after accurate.
It is relatively accurate in view of the beat needs of pipelining;The whole flow process time for sticking pad pasting needs to control Between 30-40 seconds, this just needs 9 lateral silver spacing and the string spacing of longitudinal direction 5 to stick simultaneously;In the transverse direction of film sticking apparatus 9 storage devices and 9 automatic traction discharging equipments need to be placed;5 storage devices and 5 need to be placed in the longitudinal direction of film sticking apparatus It is automatic to draw discharging equipment, ensure 9 lateral in the given time drawing mechanisms while move once to complete laterally to discharge to apply If 5 longitudinal drawing mechanisms move primary completion longitudinal direction discharging laying simultaneously.
Wherein reflective layer makes depth with UV materials on the PET of 0.1mm thickness essentially according to the reflection angle of light and is The prism angle that 0.01-0.02mm is suitble to, then reach by aluminizing on prism the orientation mirror-reflection of light.Due to this composite wood Material the face of aluminizing need to stick with two panels silicon based cells back electrode both sides, if do not do insulation processing be likely to occur in subsequent use it is short Transportation work style danger.
PET is good insulating materials.And the transparent PET light of 0.1mm thickness is not in the process thoroughly light loss substantially, The protection of one layer of anti-ultraviolet ageing is done in the light-receiving surface of PET, is fully available for the protection of reflective membrane aluminium coat.Therefore it selects with transparent PET is used as the insulating layer of aluminium coat.
Since aluminium coat prismatic reflection structure is there are small bumps, such as directly with PET and aluminium coat it is compound can cause it is recessed The air of convex can not be extracted out, hide some dangers for photovoltaic silicon-based devices finished product.One kind is in transparent PET double-coated EVA or one side Doing the mode of UV structures one side coating EVA can effectively solve the problems, such as that gas is discharged in reflective structure.It is set finally by compound It is standby that reflective layer and insulating layer is compound, just obtain the composite material of this patent.
A kind of composite material and its application for photovoltaic module synergy provided by the invention further promotes product matter Amount improves product stability energy.
Description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is the schematic diagram of second of structure of the invention;
Fig. 3 is application structure schematic diagram of the present invention.
Specific embodiment
Below by embodiment, Structure Figure, the technical solutions of the present invention will be further described.
Embodiment 1:As shown in Figure 1, Figure 2 and Figure 3, a kind of composite material for photovoltaic module synergy, including reflective layer and absolutely Edge protective layer, the reflective layer include UV reflective layers 1, and the surface of the UV reflective layers 1 is equipped with matched with UV reflective layers 1 Aluminium plating membrane 2;The cross section of the UV reflective layers 1 is shaggy tooth, and the end face of the shaggy tooth forms reflecting surface;
Insulating protective layer includes upper pet layer 3 and lower pet layer 4, and the top of the lower pet layer 4 is equipped with upper pet layer 3, described UV reflective layers 1 are located between pet layer 3 and lower pet layer 4, and the UV reflective layers 1 are equipped with synergy component with insulation protection interlayer.
The synergy component includes EVA layer 5, and surface and the bottom surface of the upper pet layer 3 are respectively equipped with EVA layer 5.
The synergy component includes EVA layer 5 and UV filled layers 6, and the surface of the upper pet layer 3 is equipped with EVA layer 5, institute UV filled layers 6 are equipped between the surface for the aluminium plating membrane 2 stated and the bottom surface of upper pet layer 3.
The thickness of the upper pet layer 3 and lower pet layer 4 is respectively 0.1mm.
A kind of application of composite material for photovoltaic module synergy:
After photovoltaic module battery strings pendulum string, the composite material of 5~7mm width is uniformly sticked into the back electrode string piece with component Between about 1.5-4mm white space;Reflective surface and cell piece light-receiving surface are in the same direction, and composite material and cell piece gapless or gap are not More than 0.3mm;
The part for being located at string piece white space to composite material with 110~150 DEG C of heating modules or hot wind after laying is heated, It is made to be bonded with upper strata EVA to be held in position;Or sticked on the composite using laminator adhesive tape keep cell piece with it is compound The positioning of material;
Extended meeting to this pad pasting heat and be sticked with automation equipment afterwards.
When sticking 60 silicon based cells components(Wherein longitudinal direction string 10, direction battery;6 batteries between transversal flaps), meeting After automatic laying battery strings equipment has laid battery strings, pad pasting unit is entered by assembly line.Pad pasting unit is to where component Position positioned, start to stick reflective pad pasting after accurate.
It is relatively accurate in view of the beat needs of pipelining;The whole flow process time for sticking pad pasting needs to control Between 30-40 seconds, this just needs 9 lateral silver spacing and the string spacing of longitudinal direction 5 to stick simultaneously;In the transverse direction of film sticking apparatus 9 storage devices and 9 automatic traction discharging equipments need to be placed;5 storage devices and 5 need to be placed in the longitudinal direction of film sticking apparatus It is automatic to draw discharging equipment, ensure 9 lateral in the given time drawing mechanisms while move once to complete laterally to discharge to apply If 5 longitudinal drawing mechanisms move primary completion longitudinal direction discharging laying simultaneously.

Claims (7)

1. a kind of composite material for photovoltaic module synergy, it is characterised in that:It is described including reflective layer and insulating protective layer Reflective layer includes UV reflective layers(1), the UV reflective layers(1)Surface be equipped with and UV reflective layers(1)Matched aluminizer Layer(2);The UV reflective layers(1)Cross section for shaggy tooth, the end face of the shaggy tooth forms reflecting surface;
Insulating protective layer includes upper pet layer(3)With lower pet layer(4), the lower pet layer(4)Top be equipped with upper pet layer (3), the UV reflective layers(1)It is located at pet layer(3)With lower pet layer(4)Between, the UV reflective layers(1)With insulation protection Interlayer is equipped with synergy component.
2. a kind of composite material for photovoltaic module synergy according to claim 1, it is characterised in that:The synergy Component includes EVA layer(5), the upper pet layer(3)Surface and bottom surface be respectively equipped with EVA layer(5).
3. a kind of composite material for photovoltaic module synergy according to claim 1, it is characterised in that:The synergy Component includes EVA layer(5)With UV filled layers(6), the upper pet layer(3)Surface be equipped with EVA layer(5), the aluminizer Layer(2)Surface and upper pet layer(3)Bottom surface between be equipped with filled layer(6).
4. a kind of composite material for photovoltaic module synergy according to claim 3, it is characterised in that:The filling Layer is UV filled layers or EVA filled layers.
5. a kind of composite material for photovoltaic module synergy according to claims 1 or 2 or 3, it is characterised in that:It is described Upper pet layer(3)With lower pet layer(4)Thickness be respectively 0.1mm.
6. a kind of application of composite material for photovoltaic module synergy according to claims 1 or 2 or 3, feature exist In:
After photovoltaic module battery strings pendulum string, the composite material of 5~7mm width is uniformly sticked into the back electrode string piece with component Between about 1.5-4mm white space;Reflective surface and cell piece light-receiving surface are in the same direction, and composite material and cell piece gapless or gap are not More than 0.3mm;
The part for being located at string piece white space to composite material with 110~150 DEG C of heating modules or hot wind after laying is heated, It is made to be bonded with upper strata EVA to be held in position;Or sticked on the composite using laminator adhesive tape keep cell piece with it is compound The positioning of material;
Extended meeting to this pad pasting heat and be sticked with automation equipment afterwards.
7. a kind of application of composite material for photovoltaic module synergy according to claim 6, it is characterised in that:It is pasting When applying 60 silicon based cells components(Wherein longitudinal direction string 10, direction battery;6 batteries between transversal flaps), can be in automatic laying electricity After pond string equipment has laid battery strings, pad pasting unit is entered by assembly line;
Pad pasting unit positions the position where component, starts to stick reflective pad pasting after accurate;
It is relatively accurate in view of the beat needs of pipelining;It needs to control for sticking the whole flow process time of pad pasting Between 30-40 seconds, this just needs 9 lateral silver spacing and the string spacing of longitudinal direction 5 to stick simultaneously;It is needed in the transverse direction of film sticking apparatus Place 9 storage devices and 9 automatic traction discharging equipments;Need to be placed in the longitudinal direction of film sticking apparatus 5 storage devices and 5 from It is dynamic to draw discharging equipment, ensure that 9 lateral in the given time drawing mechanisms move simultaneously and once complete laterally discharging laying, 5 drawing mechanisms of longitudinal direction move primary completion longitudinal direction discharging laying simultaneously.
CN201711497955.2A 2017-12-28 2017-12-28 A kind of composite material and its application for photovoltaic module synergy Pending CN108172636A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711497955.2A CN108172636A (en) 2017-12-28 2017-12-28 A kind of composite material and its application for photovoltaic module synergy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711497955.2A CN108172636A (en) 2017-12-28 2017-12-28 A kind of composite material and its application for photovoltaic module synergy

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010123719A (en) * 2008-11-19 2010-06-03 Toppan Printing Co Ltd Solar cell backside sheet and solar cell module
CN103413861A (en) * 2013-07-18 2013-11-27 常州大学 Light reflecting thin film of photovoltaic module and method for fixing light reflecting thin film and soldering strip
CN103943708A (en) * 2014-04-24 2014-07-23 英利能源(中国)有限公司 Light reflecting film and photovoltaic module
CN105977328A (en) * 2015-03-13 2016-09-28 松下知识产权经营株式会社 Solar cell module
CN106449829A (en) * 2016-12-22 2017-02-22 苏州高德辰光电科技有限公司 Reflection back plate for photovoltaic module
CN106449841A (en) * 2016-12-22 2017-02-22 苏州高德辰光电科技有限公司 Photovoltaic reflecting film and photovoltaic assembly
JP2017183693A (en) * 2016-03-29 2017-10-05 パナソニックIpマネジメント株式会社 Method of manufacturing solar battery module
CN107359215A (en) * 2017-08-28 2017-11-17 善仁(浙江)新材料科技有限公司 A kind of reflective membrane in photovoltaic module string spacing/piece spacing

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010123719A (en) * 2008-11-19 2010-06-03 Toppan Printing Co Ltd Solar cell backside sheet and solar cell module
CN103413861A (en) * 2013-07-18 2013-11-27 常州大学 Light reflecting thin film of photovoltaic module and method for fixing light reflecting thin film and soldering strip
CN103943708A (en) * 2014-04-24 2014-07-23 英利能源(中国)有限公司 Light reflecting film and photovoltaic module
CN105977328A (en) * 2015-03-13 2016-09-28 松下知识产权经营株式会社 Solar cell module
JP2017183693A (en) * 2016-03-29 2017-10-05 パナソニックIpマネジメント株式会社 Method of manufacturing solar battery module
CN106449829A (en) * 2016-12-22 2017-02-22 苏州高德辰光电科技有限公司 Reflection back plate for photovoltaic module
CN106449841A (en) * 2016-12-22 2017-02-22 苏州高德辰光电科技有限公司 Photovoltaic reflecting film and photovoltaic assembly
CN107359215A (en) * 2017-08-28 2017-11-17 善仁(浙江)新材料科技有限公司 A kind of reflective membrane in photovoltaic module string spacing/piece spacing

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Effective date of registration: 20210610

Address after: 311254 No. 28 Xinguang Road, Suoqian Town, Xiaoshan District, Hangzhou City, Zhejiang Province

Applicant after: ZHEJIANG XIANGBANG TECHNOLOGY Co.,Ltd.

Address before: 311254 No. 28 Xinguang Road, Suoqian Town, Xiaoshan District, Hangzhou City, Zhejiang Province

Applicant before: ZHEJIANG XIANGBANG TECHNOLOGY Co.,Ltd.

Applicant before: ZHEJIANG RUNXIANG TECHNOLOGY Co.,Ltd.