CN108169671B - Method, device and computer equipment for predicting the life time of contactors in elevators - Google Patents
Method, device and computer equipment for predicting the life time of contactors in elevators Download PDFInfo
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Abstract
本申请涉及一种电梯中接触器寿命次数预测方法、系统、计算机设备和存储介质。包括:通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;识别接触器在状态切换时的动作,动作包括闭合和断开;电参数、动作以及动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。采用本方法能利用电梯中现有器件,无需增加成本即可实现接触器的寿命次数预测,而且该功能的实现不会影响控制系统的正常运作。
The present application relates to a method, system, computer equipment and storage medium for predicting the life time of a contactor in an elevator. Including: obtaining the electrical parameters of the contactor in the elevator when the state is switched through the electrical parameter measuring device in the elevator; identifying the action of the contactor when the state is switched, the actions include closing and opening; the electrical parameters, actions, and electrical parameters under the action are related to the action. The corresponding relationship between the life times, obtain the first electrical loss, the first electrical loss is the electrical loss during the current state switching; obtain the second electrical loss, the second electrical loss is the accumulated electrical loss before the current state switching; according to the first electrical loss The first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, predict the electrical life times of the contactor under different actions and electrical parameters. By adopting the method, the existing devices in the elevator can be used, and the life-time prediction of the contactor can be realized without increasing the cost, and the realization of the function will not affect the normal operation of the control system.
Description
技术领域technical field
本申请涉及电工技术领域,特别是涉及一种电梯中接触器寿命次数预测方法、装置、计算机设备和存储介质。The present application relates to the field of electrical technology, and in particular, to a method, device, computer equipment and storage medium for predicting the life time of a contactor in an elevator.
背景技术Background technique
随着电工技术的发展,出现了控制系统,特别在电梯控制系统中自身没有对接触器进行寿命次数预测,往往是通过外部的寿命试验设备或者系统对接触器进行寿命次数预测。With the development of electrical technology, a control system has appeared. Especially in the elevator control system, the life time prediction of the contactor is not carried out by itself.
然而,通过外部的寿命试验设备或者系统对接触器进行寿命次数预测不能及时反馈接触器状态切换时的信息。However, predicting the life times of a contactor through an external life testing device or system cannot feed back the information when the state of the contactor is switched in time.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对上述技术问题,提供一种无需增加其他检测器件,利用电梯中现有器件就可以实现电梯中接触器寿命次数预测方法、装置、计算机设备和存储介质。Based on this, it is necessary to provide a method, device, computer equipment and storage medium for predicting the life time of a contactor in an elevator without adding other detection devices and using existing devices in the elevator.
一种电梯中接触器寿命次数预测方法,包括:A method for predicting the life time of a contactor in an elevator, comprising:
通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;Obtain the electrical parameters when the state of the contactor in the elevator is switched through the electrical parameter measuring device in the elevator;
识别接触器在状态切换时的动作,动作包括闭合和断开;Identify the action of the contactor when the state is switched, the action includes closing and opening;
根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;Obtain the first electrical loss according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the number of lifetimes, and the first electrical loss is the electrical loss during the current state switching;
获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;Obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch;
根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。According to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, the electrical life times of the contactor under different actions and electrical parameters are predicted.
在其中一个实施例中,电参数包括电流和电压,通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电压包括:In one of the embodiments, the electrical parameters include current and voltage, and through the electrical parameter measuring device in the elevator, obtaining the voltage when the state of the contactor in the elevator is switched includes:
检测电梯中的变频器的直流母线电压;Detect the DC bus voltage of the inverter in the elevator;
根据直流母线电压,计算获得接触器状态切换时的电压。According to the DC bus voltage, the voltage when the state of the contactor is switched is calculated.
在其中一个实施例中,获取第二电气损耗包括:In one of the embodiments, obtaining the second electrical loss includes:
记录接触器在当前次动作之前的每次动作对应的第一电气损耗;Record the first electrical loss corresponding to each action of the contactor before the current action;
累加每次的第一电气损耗,获取第二电气损耗。Accumulate the first electrical loss each time to obtain the second electrical loss.
在其中一个实施例中,还包括:In one embodiment, it also includes:
获取接触器的动作次数;Get the number of actions of the contactor;
预测接触器的机械寿命次数。Predict the number of mechanical lifetimes of contactors.
在其中一个实施例中,还包括:In one embodiment, it also includes:
当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。When the electrical life times reach the warning value of the electrical life times, or when the mechanical life times reach the warning value of the mechanical life times, the parameter information of the contactor is sent.
一种电梯中接触器寿命次数预测装置,包括:A device for predicting the life times of a contactor in an elevator, comprising:
电参数模块,用于通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;The electrical parameter module is used to obtain the electrical parameters of the contactor state switching in the elevator through the electrical parameter measuring device in the elevator;
动作模块,用于识别接触器在状态切换时的动作,动作包括闭合和断开;The action module is used to identify the action of the contactor when the state is switched, and the action includes closing and opening;
第一损耗模块,用于根据电参数动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;The first loss module is used to obtain the first electrical loss according to the electrical parameter action and the corresponding relationship between the electrical parameter and the life times under the current action, and the first electrical loss is the electrical loss during the current state switching;
第二损耗模块,用于获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;The second loss module is used to obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch;
电气预测模块,用于根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。The electrical prediction module is used to predict the electrical life times of the contactor under different actions and electrical parameters according to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions.
在其中一个实施例中,还包括:In one embodiment, it also includes:
机械预测模块,用于获取接触器的动作次数,预测接触器的机械寿命次数。The mechanical prediction module is used to obtain the number of actions of the contactor and predict the mechanical life of the contactor.
在其中一个实施例中,还包括:In one embodiment, it also includes:
报警模块,用于当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。The alarm module is used to send the parameter information of the contactor when the number of electrical lifetimes reaches the warning value of the number of electrical lifetimes, or when the number of mechanical lifetimes reaches the warning value of the number of mechanical lifetimes.
一种计算机设备,包括存储器和处理器,存储器存储有计算机程序,处理器执行计算机程序时实现以下步骤:A computer device includes a memory and a processor, the memory stores a computer program, and the processor implements the following steps when executing the computer program:
通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;Obtain the electrical parameters when the state of the contactor in the elevator is switched through the electrical parameter measuring device in the elevator;
识别接触器在状态切换时的动作,动作包括闭合和断开;Identify the action of the contactor when the state is switched, the action includes closing and opening;
根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;Obtain the first electrical loss according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the number of lifetimes, and the first electrical loss is the electrical loss during the current state switching;
获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;Obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch;
根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。According to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, the electrical life times of the contactor under different actions and electrical parameters are predicted.
一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现以下步骤:A computer-readable storage medium on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;Obtain the electrical parameters when the state of the contactor in the elevator is switched through the electrical parameter measuring device in the elevator;
识别接触器在状态切换时的动作,动作包括闭合和断开;Identify the action of the contactor when the state is switched, the action includes closing and opening;
根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;Obtain the first electrical loss according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the number of lifetimes, and the first electrical loss is the electrical loss during the current state switching;
获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;Obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch;
根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。According to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, the electrical life times of the contactor under different actions and electrical parameters are predicted.
上述电梯中接触器寿命次数预测的方法、装置、计算机设备和存储介质,通过识别接触器当前动作是闭合还是断开,结合接触器不同动作下的电参数与寿命次数对应关系,通过获取到的接触器的状态切换时的电参数,计算出当前次动作下接触器的第一电气损耗,最后根据当前次动作之前状态切换的第二电气损耗和当前状态下接触器的第一电气损耗,预测接触器在不同动作和电参数下的电气寿命次数。本申请能充分利用电梯控制系统中现有器件,无需增加成本就可以实现接触器的寿命次数预测,而且该功能的实现不会影响控制系统的正常运作。The above-mentioned method, device, computer equipment and storage medium for predicting the life time of a contactor in an elevator, by identifying whether the current action of the contactor is closed or open, combined with the corresponding relationship between the electrical parameters and the life times of the contactor under different actions, through the obtained contactor. The electrical parameters of the contactor when the state is switched, calculate the first electrical loss of the contactor under the current action, and finally predict the second electrical loss of the contactor before the current action and the first electrical loss of the contactor in the current state. The electrical life times of the contactor under different actions and electrical parameters. The present application can make full use of the existing devices in the elevator control system, and can realize the prediction of the life time of the contactor without increasing the cost, and the realization of this function will not affect the normal operation of the control system.
附图说明Description of drawings
图1为一个实施例中电梯中接触器寿命次数预测方法的应用环境图;1 is an application environment diagram of a method for predicting the life times of a contactor in an elevator in one embodiment;
图2为一个实施例中电梯中接触器寿命次数预测方法的流程示意图;2 is a schematic flowchart of a method for predicting the lifespan of a contactor in an elevator in one embodiment;
图3为一个实施例中电梯中接触器寿命次数预测装置的结构框图;Fig. 3 is a structural block diagram of a device for predicting the life times of a contactor in an elevator in one embodiment;
图4为另一个实施例中电梯中接触器寿命次数预测装置的结构框图;4 is a structural block diagram of a device for predicting the lifespan of a contactor in an elevator in another embodiment;
图5为一个实施例中计算机设备的内部结构图。FIG. 5 is a diagram of the internal structure of a computer device in one embodiment.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
本申请提供的电梯中接触器寿命次数预测方法,可以应用于如图1所示的应用环境中。其中,终端102通过网络与服务器104通过网络进行通信。终端102通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数;识别接触器在状态切换时的动作,动作包括闭合和断开;根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗;获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗;根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。终端102将预测到的接触器在不同动作或电参数下的电气寿命次数发送至服务器104。其中,终端102可以但不限于是各种个人计算机、笔记本电脑,服务器104可以用独立的服务器或者是多个服务器组成的服务器集群来实现。The method for predicting the life time of a contactor in an elevator provided by the present application can be applied to the application environment shown in FIG. 1 . The
在一个实施例中,如图2所示,提供了一种电梯中接触器寿命次数预测方法,以该方法应用于图1中的计算机为例进行说明,包括以下步骤:In one embodiment, as shown in FIG. 2 , a method for predicting the lifespan of a contactor in an elevator is provided, and the method is applied to the computer in FIG. 1 as an example to illustrate, including the following steps:
S202:通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数。S202: Obtain the electrical parameters when the state of the contactor in the elevator is switched through the electrical parameter measuring device in the elevator.
其中,接触器状态切换时的电参数包括电压和电流,电梯中电参数测量器件可以是电梯运行工况系统或电梯自检系统中的传感器、采样电阻等,测量接触器状态切换时的电压可以根据电梯控制柜直接检测电压。Among them, the electrical parameters during the state switching of the contactor include voltage and current. The electrical parameter measuring device in the elevator can be a sensor, sampling resistor, etc. in the elevator operating condition system or the elevator self-checking system. The voltage is directly detected according to the elevator control cabinet.
S204:识别接触器在状态切换时的动作,动作包括闭合和断开。S204: Identify the action of the contactor when the state is switched, and the action includes closing and opening.
其中,接触器闭合动作是接触器由分断状态切换至接触状态,接触器断开动作是接触器由接触状态切换至分断状态。The contactor closing action means that the contactor switches from the breaking state to the contacting state, and the contactor opening action means that the contactor switches from the contacting state to the breaking state.
S206:根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗。S206: Obtain a first electrical loss according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the life times, and the first electrical loss is the electrical loss during the current state switching.
其中,对照电参数与寿命次数的对应关系,通过前两步获得的电参数以及识别的动作,可以得到当前次动作的电气损耗,即为第一电气损耗。Wherein, according to the corresponding relationship between the electrical parameters and the number of lifetimes, through the electrical parameters obtained in the first two steps and the identified actions, the electrical loss of the current action can be obtained, which is the first electrical loss.
具体地,电参数与寿命次数的对应关系为在不同动作和不同电压下寿命次数随电流变化而变化的多组对应关系。当当前次动作为闭合时,根据获得的电流、电压以及闭合动作下的电参数与寿命次数的对应关系可以得到对应寿命次数,此时得到的寿命次数是在这个电压、电流以及闭合时的接触器的寿命次数M,那么当前次状态切换时的电气损耗为1/M。当当前次动作为断开时,根据获得的电流、电压以及断开动作下的电参数与寿命次数的对应关系可以得到对应寿命次数,此时得到的寿命次数是在这个电压、电流以及断开时的接触器的寿命次数N,那么当前次状态切换时的电气损耗为1/N。Specifically, the corresponding relationship between the electrical parameters and the number of lifetimes is a plurality of sets of corresponding relationships in which the number of lifetimes changes with current changes under different actions and different voltages. When the current action is closed, the corresponding life times can be obtained according to the obtained current, voltage and the corresponding relationship between the electrical parameters and the life times under the closing action. The obtained life times at this time are the contacts at this voltage, current and closing If the life time of the device is M, then the electrical loss during the current state switching is 1/M. When the current operation is disconnection, the corresponding life times can be obtained according to the obtained current, voltage and the corresponding relationship between the electrical parameters and the life times under the disconnection action. If the number of lifespan of the contactor is N, then the electrical loss during the current state switching is 1/N.
S208:获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗。S208: Obtain the second electrical loss, where the second electrical loss is the electrical loss accumulated before the current state switching.
例如,当接触器当前次动作为第T次动作时,那么,接触器第1次到第T-1次动作均为接触器当前次状态切换之前的动作,第二电气损耗是当前次状态切换之前已累计的电气损耗,即接触器第1次到第T-1次状态切换时的各电气损耗之和。For example, when the current action of the contactor is the T-th action, then the first to T-1 actions of the contactor are the actions before the current state switching of the contactor, and the second electrical loss is the current state switching. The electrical loss that has been accumulated before, that is, the sum of the electrical losses when the contactor switches from the 1st to the T-1th state.
S210:根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。S210: Predict the electrical life times of the contactor under different actions and electrical parameters according to the first electrical loss, the second electrical loss, and the corresponding relationship between the electrical parameters and the life times under different actions.
其中,根据获得的第一电气损耗以及累加后获取到的第二电气损耗,可以得到接触器的剩余可用电气损耗,对照不同动作下的电参数与寿命次数的对应关系可以得到在不同动作下的电气寿命次数。Among them, according to the obtained first electrical loss and the accumulated second electrical loss, the remaining available electrical loss of the contactor can be obtained, and the corresponding relationship between the electrical parameters and the life times under different actions can be obtained under different actions. Electrical life times.
具体地,根据获得的第一电气损耗以及在数据库中累加后获取到的第二电气损耗,可以得到接触器的剩余可用电气损耗,对照闭合动作下的特定电流和特定电压下的电参数与寿命次数的对应关系,预测出接触器在闭合动作下的特定电流和特定电压下的电气寿命次数。根据获得的第一电气损耗以及在数据库中累加后获取到的第二电气损耗,可以得到接触器的剩余可用电气损耗,对照断开动作下的特定电流和特定电压下的电参数与寿命次数的对应关系,预测出接触器在断开动作下的特定电流和特定电压下的电气寿命次数。Specifically, according to the obtained first electrical loss and the second electrical loss obtained after accumulation in the database, the remaining available electrical loss of the contactor can be obtained, and the electrical parameters and life of the contactor can be compared with the specific current and the specific voltage under the closing action. The corresponding relationship of the times predicts the electrical life times of the contactor under a specific current and a specific voltage under the closing action. According to the obtained first electrical loss and the second electrical loss obtained after accumulating in the database, the remaining available electrical loss of the contactor can be obtained, which can be compared with the electrical parameters and life times under the specific current and specific voltage under the disconnection action. Corresponding relationship, predict the electrical life times of the contactor under a specific current and a specific voltage under the breaking action.
在本实施例中,通过识别接触器当前动作是闭合还是断开,结合接触器不同动作下的电参数与寿命次数对应关系,通过获取到的接触器的状态切换时的电参数,计算出当前次动作下接触器的第一电气损耗,最后根据当前次动作之前状态切换的第二电气损耗和当前状态下接触器的第一电气损耗,预测接触器在不同动作和电参数下的电气寿命次数。可以充分利用电梯控制系统中现有器件,无需增加成本就可以实现接触器的寿命次数预测,而且该功能的实现不会影响控制系统的正常运作。In this embodiment, by identifying whether the current action of the contactor is closed or open, and combining the corresponding relationship between the electrical parameters and the life times of the contactor under different actions, the current electrical parameters of the contactor when the state is switched are obtained to calculate the current The first electrical loss of the contactor under the next action, and finally predict the electrical life times of the contactor under different actions and electrical parameters according to the second electrical loss of the state switching before the current action and the first electrical loss of the contactor in the current state . The existing devices in the elevator control system can be fully utilized, and the life time prediction of the contactor can be realized without increasing the cost, and the realization of this function will not affect the normal operation of the control system.
在其中一个实施例中,电参数包括电流和电压,通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电压包括:检测电梯中的变频器的直流母线电压;根据直流母线电压,计算获得接触器状态切换时的电压。In one of the embodiments, the electrical parameters include current and voltage. Using the electrical parameter measuring device in the elevator, obtaining the voltage when the state of the contactor in the elevator is switched includes: detecting the DC bus voltage of the inverter in the elevator; according to the DC bus voltage, Calculate the voltage when the state of the contactor is switched.
电压的测量根据电梯控制柜实际条件可以采用直接检测,或者通过检测电梯中的变频器的直流母线电压来计算得到。电流的测量可以使用采样电阻、传感器等。传感器可以是霍尔传感器等。通过电梯中测量器件可以直接测出接触器寿命次数预测所需参数,无需增加外部器件,即可进行接触器的寿命次数预测。The voltage measurement can be directly detected according to the actual conditions of the elevator control cabinet, or calculated by detecting the DC bus voltage of the inverter in the elevator. The measurement of the current can use a sampling resistor, a sensor, or the like. The sensor may be a Hall sensor or the like. Through the measuring device in the elevator, the parameters required for the prediction of the contactor life time can be directly measured, and the life time prediction of the contactor can be carried out without adding external devices.
在其中一个实施例中,获取第二电气损耗包括:记录接触器在当前次动作之前的每次动作对应的第一电气损耗;累加每次的第一电气损耗,获取第二电气损耗。In one embodiment, obtaining the second electrical loss includes: recording the first electrical loss corresponding to each action of the contactor before the current action; and accumulating the first electrical loss each time to obtain the second electrical loss.
其中,记录接触器在当前次动作之前的每次动作的第一电气损耗在数据库中,而后累加每次各第一电气损耗,获取接触器在当前次之前的第二电气损耗。The first electrical loss of the contactor in each action before the current action is recorded in the database, and then each first electrical loss is accumulated to obtain the second electrical loss of the contactor before the current action.
在其中一个实施例中,还包括:获取接触器的动作次数;预测接触器的机械寿命次数。In one of the embodiments, the method further includes: acquiring the number of actions of the contactor; and predicting the number of mechanical lifetimes of the contactor.
机械寿命次数为接触器的抗机械磨损能力,可用接触器的动作次数来表征。通过获取接触器的闭合次数和断开次数之和,来预测接触器的机械寿命次数。The number of mechanical life is the mechanical wear resistance of the contactor, which can be characterized by the number of actions of the contactor. By obtaining the sum of the closing and opening times of the contactor, the mechanical life of the contactor is predicted.
在其中一个实施例中,还包括:当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。In one embodiment, the method further includes: when the number of electrical lifetimes reaches the warning value of the number of electrical lifetimes, or when the number of mechanical lifetimes reaches the warning value of the number of mechanical lifetimes, sending parameter information of the contactor.
接触器的寿命次数包括电气寿命次数和机械寿命次数,当电气寿命次数达到电气寿命次数警戒值时,向电梯控制面板发送接触器的参数信息;当机械寿命次数达到机械寿命次数警戒值时,也会向电梯控制面板发送接触器的参数信息,参数信息包括接触器的型号、编号等。维保人员通过查看电梯控制面板的参数信息即可了解到接触器的型号和编号等信息,进行维修或更换。The life times of the contactor include the electrical life times and the mechanical life times. When the electrical life times reach the warning value of the electrical life times, the parameter information of the contactor will be sent to the elevator control panel; when the mechanical life times reach the warning value of the mechanical life times, it will also be The parameter information of the contactor will be sent to the elevator control panel, and the parameter information includes the model and number of the contactor. Maintenance personnel can learn the model and number of the contactor by viewing the parameter information of the elevator control panel, and repair or replace it.
在一个实施例中,通过电梯中的霍尔传感器检测接触器的电流,通过电梯控制柜直接检测接触器的电压,得到接触器状态切换时的电流和电压。识别接触器断开还是闭合。In one embodiment, the current of the contactor is detected by the Hall sensor in the elevator, and the voltage of the contactor is directly detected by the elevator control cabinet to obtain the current and voltage when the state of the contactor is switched. Identify whether the contactor is open or closed.
当接触器断开,根据获取到的电压、电流和接触器断开下电参数与寿命次数的对应关系,获得当前电压、电流以及断开动作下的接触器的寿命次数X,那么当前次状态切换时的电气损耗为1/X,获取当前次状态切换之前累计的每次动作的电气损耗,假设前面已经动作了两次,第一次的电气损耗为1/A,第二次的电气损耗为1/B,那么第二电气损耗为1/A+1/B。根据计算得到的第一电气损耗和第二电气损耗可以得到剩余可用电气损耗为1-1/X-(1/A+1/B)。当接触器断开,根据获取到的电压、电流和接触器断开下电参数与寿命次数的对应关系,获得当前电压、电流以及断开动作下的接触器的寿命次数Y,那么当前次状态切换时的电气损耗为1/Y,获取当前次状态切换之前累计的每次动作的电气损耗,假设前面已经动作了两次,第一次的电气损耗为1/C,第二次的电气损耗为1/D,那么第二电气损耗为1/C+1/D。根据计算得到的第一电气损耗和第二电气损耗可以得到剩余可用电气损耗为1-1/Y-(1/C+1/D)。When the contactor is disconnected, according to the obtained voltage, current, and the corresponding relationship between the disconnection parameters and the life times of the contactor, the current voltage, current and life times X of the contactor under the disconnection action are obtained, then the current state The electrical loss during switching is 1/X, and the electrical loss of each action accumulated before the current state switch is obtained. Assuming that the previous state has been operated twice, the electrical loss of the first time is 1/A, and the electrical loss of the second time is 1/A. is 1/B, then the second electrical loss is 1/A+1/B. According to the calculated first electrical loss and second electrical loss, the remaining available electrical loss can be obtained as 1-1/X-(1/A+1/B). When the contactor is disconnected, according to the obtained voltage, current and the corresponding relationship between the disconnection parameters and the life times of the contactor, the current voltage, current and the life times Y of the contactor under disconnection action are obtained, then the current state The electrical loss during switching is 1/Y, and the electrical loss of each action accumulated before the current state switch is obtained. Assuming that there have been two actions before, the electrical loss of the first time is 1/C, and the electrical loss of the second time is 1/C. is 1/D, then the second electrical loss is 1/C+1/D. According to the calculated first electrical loss and the second electrical loss, the remaining available electrical loss can be obtained as 1-1/Y-(1/C+1/D).
根据剩余可用电气损耗,对照断开动作下的特定电流和特定电压下的电参数与寿命次数的对应关系,预测出接触器在断开动作下的特定电流和特定电压下的电气寿命次数,并向电梯控制面板实时发送预测出的电气寿命次数以及对应电流、电压和动作类型。当剩余可用电气损耗达到警戒值时,向电梯控制面板发送接触器的参数信息,参数信息包括接触器的型号、编号等。维保人员通过查看电梯控制面板的参数信息即可了解到接触器的型号和编号等信息,进行维修或更换。According to the remaining available electrical loss, the corresponding relationship between the electrical parameters and the life times of the specific current and the specific voltage under the breaking action is compared, and the electrical life times of the contactor under the specific current and the specific voltage under the breaking action are predicted. Send the predicted electrical life times and corresponding current, voltage and action type to the elevator control panel in real time. When the remaining available electrical loss reaches the warning value, the parameter information of the contactor is sent to the elevator control panel, and the parameter information includes the model and number of the contactor. Maintenance personnel can learn the model and number of the contactor by viewing the parameter information of the elevator control panel, and repair or replace it.
在本实施例中,通过识别接触器当前动作是闭合还是断开,结合接触器不同动作下的电参数与寿命次数对应关系,通过获取到的接触器的状态切换时的电参数,计算出当前次动作下接触器的第一电气损耗,最后根据当前次动作之前状态切换的第二电气损耗和当前状态下接触器的第一电气损耗,预测接触器在不同动作和电参数下的电气寿命次数。可以充分利用电梯控制系统中现有器件,无需增加成本就可以实现接触器的寿命次数预测,而且该功能的实现不会影响控制系统的正常运作。当电气寿命达到警戒值时,向电梯控制柜发送接触器的信号、编号等参数信息,维保人员通过查看电梯控制面板的参数信息即可了解到接触器的型号和编号等信息,进行维修或更换。In this embodiment, by identifying whether the current action of the contactor is closed or open, and combining the corresponding relationship between the electrical parameters and the life times of the contactor under different actions, the current electrical parameters of the contactor when the state is switched are obtained to calculate the current The first electrical loss of the contactor under the next action, and finally predict the electrical life times of the contactor under different actions and electrical parameters according to the second electrical loss of the state switching before the current action and the first electrical loss of the contactor in the current state . The existing devices in the elevator control system can be fully utilized, and the life time prediction of the contactor can be realized without increasing the cost, and the realization of this function will not affect the normal operation of the control system. When the electrical life reaches the warning value, the parameter information such as the signal and serial number of the contactor will be sent to the elevator control cabinet. replace.
应该理解的是,虽然图2的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图2中的至少一部分步骤可以包括多个子步骤或者多个阶段,这些子步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些子步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤的子步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the various steps in the flowchart of FIG. 2 are shown in sequence according to the arrows, these steps are not necessarily executed in the sequence shown by the arrows. Unless explicitly stated herein, the execution of these steps is not strictly limited to the order, and these steps may be performed in other orders. Moreover, at least a part of the steps in FIG. 2 may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed and completed at the same time, but may be executed at different times. The execution of these sub-steps or stages The sequence is also not necessarily sequential, but may be performed alternately or alternately with other steps or sub-steps of other steps or at least a portion of a phase.
在一个实施例中,如图3所示,提供了一种电梯中接触器寿命次数预测装置,包括电参数模块302、动作模块304、第一损耗模块306、第二损耗模块308和电气预测模块310,其中:In one embodiment, as shown in FIG. 3 , a device for predicting the lifetime of a contactor in an elevator is provided, including an
电参数模块302,用于通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数。The
动作模块304,用于识别接触器在状态切换时的动作,动作包括闭合和断开。The
第一损耗模块306,用于根据电参数动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗。The
第二损耗模块308,用于获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗。The
电气预测模块310,用于根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。The
在本实施例中,通过电参数模块302获取接触器状态切换时的电参数,通过动作模块304识别接触器在状态切换时的动作,动作包括闭合和断开,根据电参数模块302获得的电参数、动作模块304识别的动作以及当前动作下的电参数与寿命次数的对应关系,通过第一损耗模块306获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗。通过第二损耗模块308获取当前次状态切换之前已累计的电气损耗为第二电气损耗。根据第一损耗模块306获得的第一电气损耗、第二损耗模块308获得的第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,通过电气预测模块310预测接触器在不同动作和电参数下的电气寿命次数。可以充分利用电梯控制系统中现有器件,无需增加成本就可以实现接触器的寿命次数预测,而且该功能的实现不会影响控制系统的正常运作。In this embodiment, the electrical parameters of the contactor during state switching are obtained through the
在其中一个实施例中,如图4所示,电梯中接触器寿命次数预测装置还包括机械预测模块402和报警模块404:In one embodiment, as shown in FIG. 4 , the device for predicting the life times of a contactor in an elevator further includes a
机械预测模块402,用于获取接触器的动作次数,预测接触器的机械寿命次数。The
报警模块404,用于当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。The
在本实施例中,通过机械预测模块402可以通过获取接触器的动作次数来预测接触器的机械寿命次数,通过报警模块404实现当电气寿命次数达到电气寿命次数警戒值时,向电梯控制面板发送接触器的参数信息;当机械寿命次数达到机械寿命次数警戒值时,也会向电梯控制面板发送接触器的参数信息,参数信息包括接触器的型号、编号等。维保人员通过查看电梯控制面板的参数信息即可了解到接触器的型号和编号等信息,进行维修或更换。In this embodiment, the
关于电梯中接触器寿命次数预测装置的具体限定可以参见上文中对于电梯中接触器寿命次数预测方法的限定,在此不再赘述。上述电梯中接触器寿命次数预测装置中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。For the specific limitation of the device for predicting the lifespan of a contactor in an elevator, reference may be made to the above limitation on a method for predicting the lifespan of a contactor in an elevator, which will not be repeated here. Each module in the above-mentioned device for predicting the lifespan of a contactor in an elevator can be implemented in whole or in part by software, hardware and combinations thereof. The above modules can be embedded in or independent of the processor in the computer device in the form of hardware, or stored in the memory in the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.
在一个实施例中,提供了一种计算机设备,该计算机设备可以是终端,其内部结构图可以如图5所示。该计算机设备包括通过系统总线连接的处理器、存储器、网络接口、显示屏和输入装置。其中,该计算机设备的处理器用于提供计算和控制能力。该计算机设备的存储器包括非易失性存储介质、内存储器。该非易失性存储介质存储有操作系统和计算机程序。该内存储器为非易失性存储介质中的操作系统和计算机程序的运行提供环境。该计算机设备的网络接口用于与外部的终端通过网络连接通信。该计算机程序被处理器执行时以实现一种电梯中接触器寿命次数预测方法。该计算机设备的显示屏可以是液晶显示屏或者电子墨水显示屏,该计算机设备的输入装置可以是显示屏上覆盖的触摸层,也可以是计算机设备外壳上设置的按键、轨迹球或触控板,还可以是外接的键盘、触控板或鼠标等。In one embodiment, a computer device is provided, and the computer device may be a terminal, and its internal structure diagram may be as shown in FIG. 5 . The computer equipment includes a processor, memory, a network interface, a display screen, and an input device connected by a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium, an internal memory. The nonvolatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the execution of the operating system and computer programs in the non-volatile storage medium. The network interface of the computer device is used to communicate with an external terminal through a network connection. The computer program, when executed by the processor, implements a method for predicting the lifetime of a contactor in an elevator. The display screen of the computer equipment may be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment may be a touch layer covered on the display screen, or a button, a trackball or a touchpad set on the shell of the computer equipment , or an external keyboard, trackpad, or mouse.
本领域技术人员可以理解,图5中示出的结构,仅仅是与本申请方案相关的部分结构的框图,并不构成对本申请方案所应用于其上的计算机设备的限定,具体的计算机设备可以包括比图中所示更多或更少的部件,或者组合某些部件,或者具有不同的部件布置。Those skilled in the art can understand that the structure shown in FIG. 5 is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer equipment to which the solution of the present application is applied. Include more or fewer components than shown in the figures, or combine certain components, or have a different arrangement of components.
在一个实施例中,提供了一种计算机设备,包括存储器和处理器,存储器中存储有计算机程序,该处理器执行计算机程序时实现以下步骤:In one embodiment, a computer device is provided, including a memory and a processor, a computer program is stored in the memory, and the processor implements the following steps when executing the computer program:
通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数。Through the electrical parameter measuring device in the elevator, the electrical parameters when the state of the contactor in the elevator is switched are obtained.
识别接触器在状态切换时的动作,动作包括闭合和断开。Identify the action of the contactor when the state is switched, the action includes closing and opening.
根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗。The first electrical loss is obtained according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the number of lifetimes, and the first electrical loss is the electrical loss during the current state switching.
获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗。Obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch.
根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。According to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, the electrical life times of the contactor under different actions and electrical parameters are predicted.
在一个实施例中,处理器执行计算机程序时还实现以下步骤:检测电梯中的变频器的直流母线电压;根据直流母线电压,计算获得接触器状态切换时的电压。In one embodiment, when the processor executes the computer program, the following steps are further implemented: detecting the DC bus voltage of the inverter in the elevator; and calculating the voltage when the state of the contactor is switched according to the DC bus voltage.
在一个实施例中,处理器执行计算机程序时还实现以下步骤:记录接触器在当前次动作之前的每次动作对应的第一电气损耗;累加每次的第一电气损耗,获取第二电气损耗。In one embodiment, the processor further implements the following steps when executing the computer program: recording the first electrical loss corresponding to each action of the contactor before the current action; accumulating the first electrical loss each time to obtain the second electrical loss .
在一个实施例中,处理器执行计算机程序时还实现以下步骤:获取接触器的动作次数;预测接触器的机械寿命次数。In one embodiment, when the processor executes the computer program, the following steps are further implemented: acquiring the number of actions of the contactor; and predicting the number of mechanical lifetimes of the contactor.
在一个实施例中,处理器执行计算机程序时还实现以下步骤:当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。In one embodiment, when the processor executes the computer program, the processor further implements the following steps: sending the parameter information of the contactor when the electrical life count reaches the electrical life count warning value, or when the mechanical life count reaches the mechanical life count warning value.
在一个实施例中,提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现以下步骤:In one embodiment, a computer-readable storage medium is provided on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
通过电梯中电参数测量器件,获取电梯中接触器状态切换时的电参数。Through the electrical parameter measuring device in the elevator, the electrical parameters when the state of the contactor in the elevator is switched are obtained.
识别接触器在状态切换时的动作,动作包括闭合和断开。Identify the action of the contactor when the state is switched, the action includes closing and opening.
根据电参数、动作以及当前动作下的电参数与寿命次数的对应关系,获得第一电气损耗,第一电气损耗为当前次状态切换时的电气损耗。The first electrical loss is obtained according to the electrical parameter, the action, and the corresponding relationship between the electrical parameter under the current action and the number of lifetimes, and the first electrical loss is the electrical loss during the current state switching.
获取第二电气损耗,第二电气损耗为当前次状态切换之前已累计的电气损耗。Obtain the second electrical loss, where the second electrical loss is the accumulated electrical loss before the current state switch.
根据第一电气损耗、第二电气损耗以及不同动作下的电参数与寿命次数的对应关系,预测接触器在不同动作和电参数下的电气寿命次数。According to the first electrical loss, the second electrical loss and the corresponding relationship between the electrical parameters and the life times under different actions, the electrical life times of the contactor under different actions and electrical parameters are predicted.
在一个实施例中,计算机程序被处理器执行时还实现以下步骤:检测电梯中的变频器的直流母线电压;根据直流母线电压,计算获得接触器状态切换时的电压。In one embodiment, when the computer program is executed by the processor, the following steps are further implemented: detecting the DC bus voltage of the inverter in the elevator; and calculating the voltage when the state of the contactor is switched according to the DC bus voltage.
在一个实施例中,计算机程序被处理器执行时还实现以下步骤:记录接触器在当前次动作之前的每次动作的第一电气损耗;累加每次各第一电气损耗,获取第二电气损耗。In one embodiment, when the computer program is executed by the processor, the following steps are further implemented: recording the first electrical losses of each action of the contactor before the current action; accumulating the first electrical losses each time to obtain the second electrical losses .
在一个实施例中,计算机程序被处理器执行时还实现以下步骤:获取接触器的动作次数;预测接触器的机械寿命次数。In one embodiment, when the computer program is executed by the processor, the following steps are further implemented: acquiring the number of actions of the contactor; and predicting the number of mechanical lifespans of the contactor.
在一个实施例中,计算机程序被处理器执行时还实现以下步骤:当电气寿命次数达到电气寿命次数警戒值时,或当机械寿命次数达到机械寿命次数警戒值时,发送接触器的参数信息。In one embodiment, when the computer program is executed by the processor, the following steps are further implemented: when the electrical life count reaches the electrical life count warning value, or when the mechanical life count reaches the mechanical life count warning value, sending the parameter information of the contactor.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本申请所提供的各实施例中所使用的对存储器、存储、数据库或其它介质的任何引用,均可包括非易失性和/或易失性存储器。非易失性存储器可包括只读存储器(ROM)、可编程ROM(PROM)、电可编程ROM(EPROM)、电可擦除可编程ROM(EEPROM)或闪存。易失性存储器可包括随机存取存储器(RAM)或者外部高速缓冲存储器。作为说明而非局限,RAM以多种形式可得,诸如静态RAM(SRAM)、动态RAM(DRAM)、同步DRAM(SDRAM)、双数据率SDRAM(DDRSDRAM)、增强型SDRAM(ESDRAM)、同步链路(Synchlink)DRAM(SLDRAM)、存储器总线(Rambus)直接RAM(RDRAM)、直接存储器总线动态RAM(DRDRAM)、以及存储器总线动态RAM(RDRAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented by instructing relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage In the medium, when the computer program is executed, it may include the processes of the above-mentioned method embodiments. Wherein, any reference to memory, storage, database or other medium used in the various embodiments provided in this application may include non-volatile and/or volatile memory. Nonvolatile memory may include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in various forms such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous chain Road (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features It is considered to be the range described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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